CNC With the user in mind. More powerful than ever

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Lorraine Wilson
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1 CNC 8055 Wih he user in mind. More powerful han ever

2 CNC 8055 Wih he user in mind. More powerful han ever

Fagor Auomaion has been providing Auomaion soluions o he Machine Tool marke for over 30 years wih he emphasis on large bach producion, small producion runs and prooype applicaions which requires a

The 8055 CNC provides perfec soluion o boh ypes of machining as i offers ISO G-code language highly suiable for high speed producion based machining and he inuiive ICON key conversaional programming

The flexibiliy of 8055 CNC allows he possibiliy o combine boh of hese programming mehods, hus increasing operaor efficiency in addiion o providing him wih expanded capabiliies Inegral soluion Fagor

3 Fagor Auomaion has been providing Auomaion soluions o he Machine Tool marke for over 30 years wih he emphasis on large bach producion, small producion runs and prooype applicaions which requires a versaile, ye powerful CNC soluion. The 8055 CNC provides perfec soluion o boh ypes of machining as i offers ISO G-code language highly suiable for high speed producion based machining and he inuiive ICON key conversaional programming language for small series or uniary work pieces where programming/se-up ime is a crucial facor in deermining he produciviy of he machine. The flexibiliy of 8055 CNC allows he possibiliy o combine boh of hese programming mehods, hus increasing operaor efficiency in addiion o providing him wih expanded capabiliies Inegral soluion Fagor Auomaion has engineered and produced i s CNC, Servo & Feedback producs o work ogeher as a unified sysem hus providing opimum performance and ease of operaion. When uilizing muliple differen brands wihin a sysem, inegraing hem ogeher in reliable harmony becomes cumbersome and ofen complicaed. Fagor Auomaion allows he inegraors o have a single source for all vial Auomaion componens wih he confidence ha all of hese producs have been designed & engineered wih he direc inen of opimum performance, efficiency and reliabiliy, hus grealy simplifying he Inegraion process. Conneciviy Tele-diagnosis (Insan service via cyber space) ETHERNET USB Servo Drive Sysems Conneciviy Digial/Analog communicaion capabiliy Remoe Modules (CAN I/O) AC Brushless Moors Feedback sysems 3

Machining high speed machining During high speed machining operaions, he 8055 CNC is in conrol of assuring smooh & accurae ool pah wihou sudden acceleraions or deceleraions in order o obain he mos

High speed The 8055 CNC uilizes advanced algorihms ha are required in high speed machining operaions o obain a ool pah ha is idenical o he par programmed from a blueprin.

4 Machining high speed machining During high speed machining operaions, he 8055 CNC is in conrol of assuring smooh & accurae ool pah wihou sudden acceleraions or deceleraions in order o obain he mos sable machining speed possible, hus avoiding par surface irregulariies. High speed The 8055 CNC uilizes advanced algorihms ha are required in high speed machining operaions o obain a ool pah ha is idenical o he par programmed from a blueprin. Combined wih is advanced calculaing power, a large lookahead buffer (200 blocks) and a high speed block processing ime (capable of up o 1 millisecond), i can produce very accurae pars. For non-rigid machine plaforms ha end o vibrae under demanding condiions (high speed & frequen direcion changes), he 8055 CNC offers jerk conrol, which creaes a smooh gradual acceleraion versus sudden speed changes ha can cause mechanical vibraions. Implemening his ype of advanced feaure provides a double benefi. On one hand, he mechanical sress on he machine is lower, ye on he oher hand, hanks o he reduced vibraion, he axes movemens are smooher hus allowing a higher feed rae coupled wih an improved par finish. High speed Dynamic adapaion of machining operaions The Look-Ahead funcion considerably improves machining produciviy. I is impossible o alk abou high speed machining wihou including he Look-Ahead funcion. While execuing a program, he look-ahead analyzes in-advance he ool pah defined in he following blocks which are ye o be execued. Thanks o his daa, he CNC quickly adaps o he machining needs by mainaining he required feed rae and avoiding machining marks, corner rounding & sudden machine movemens, ec. Dynamic adapaion of machining operaions v v v a a a j j j Work in inclined planes The 8055 CNC can handle spindle and able ariculaions on he inclined surfaces of he par. Jus program he par as usual, ignoring he inclinaion of he surface. Then define he inclinaion of he work surface and he CNC will orien he ool o make he programmed par on he defined surface. Linear Trapezoidal Square Sine Work in inclined planes 4

C N C 8 0 5 5 easier machine se-up Graphically assised se-up user inerfaces, such as he oscilloscope funcion mode or he geomery es help ensure he CNC makes up for he possible lack of performance of

Oscilloscope Oscilloscope The on-board Oscilloscope funcion is an assisance ool for opimizing he performance of he Servo Sysem by simulaing in real ime he performance characerisics of he machine

Circulariy es Circulariy es The circulariy (roundness) es helps improve he performance of he machine when axes changes direcion.

5 C N C easier machine se-up Graphically assised se-up user inerfaces, such as he oscilloscope funcion mode or he geomery es help ensure he CNC makes up for he possible lack of performance of he mechanical sysem by considering he paricular dynamics of he machine. Oscilloscope Oscilloscope The on-board Oscilloscope funcion is an assisance ool for opimizing he performance of he Servo Sysem by simulaing in real ime he performance characerisics of he machine hrough various machining condiions. This daa grealy enhances he OEM s abiliy o choose he bes parameer seings for he machine and apply he appropriae filers o correc any problems hey may run ino. Circulariy es Circulariy es The circulariy (roundness) es helps improve he performance of he machine when axes changes direcion. By making a circular pah, he OEM can graphically compare he real (acual) ool pah wih he heoreical, hus allowing he capabiliy of selecing he bes parameer seings o achieve a more accurae programmed ool pah. Conradicory as i may seem, a machine can work more efficienly and even achieve faser cycle imes while keeping or even improving he machining smoohness. The benefis of graphic assisance ools for se-up combined wih he inelligence of Look-Ahead feaure helps creae a smooher machine moion by gradually acceleraing on smooh surfaces and by deceleraing in he same manner in more complex axes posiions. Rerofi All hese ools are applicable for new machines and for hose upgraded or rerofied. Rerofiing consiss in resoring a machine ha has become obsolee or worn over ime in order o bring back o life he produciviy of he machine. The 8055 CNC allows he flexibiliy of reaining he exising analog servo sysem and even combine i wih a digial sysem. This possibiliy of he 8055 CNC makes many of he rerofi projecs no only feasible, bu affordable oo by removing any budge resrains user may have for he older machines. Rerofi 5

6 Operaion wih he user in mind The ICON based operaions of he 8055 has been specifically designed for operaors of convenional machines who lack prior programming knowledge such as ISO G-code language. Fagor Auomaion s conversaional language has been designed o make he operaor s job as inuiive as possible, because of his; operaors unfamiliar wih Fagor CNC are capable of uilizing he 8055 CNC o is full poenial in jus a few hours. I offers quick and efficien access, hrough ICON ho keys o he various operaions and canned cycles. Each operaion or cycle has a specific graphic ICON hokey. You may simply press he key of he operaion ha you wish o perform, wihou having o browse hrough complex sub-menus, hus giving access o he relevan funcion immediaely and wihou compromise. Using Fagor Auomaion s ICON conversaional mode, he machine can be used in manual mode wihou having o creae a program. Jus fill in he blank on he graphic Graphic help screen based upon he blueprin daa in hand and by capuring he ool posiion afer moving i o he desired poin( Teach-in). Before he execuion of he operaion, i is easily possible o run a graphic simulaion of he ool pah by simply pressing he graphic hokey. This may be used o check he end resul and correc possible misakes made when defining he operaion cycle. The single cycles ha have been execued earlier may be saved in a program so as o execue hem in your chosen sequence a a laer ime. This allows checking a program in sages or layers before execuing i as a whole program. The user can ouch-up he programmed cycle when working wih single cycles. When he cycle is par of a whole program by simply pressing he Recall hokey, which auomaically recalls all cycle daa and allows for quick and easy ediing. Geomery Machining condiions 6

7 C N C Inuiive browsing wih hokeys Edi / verify / modify Save he program Execue or simulae a single cycle 7

Preparaion help Tools are managed before and during machining hrough simple inuiive operaions ha make he operaor s job easier.

Fagor Auomaion offers several opions for seing hem: Afer pre-seing of he machine, you may auomaically ener ha daa ino he CNC offse posiions. Using a maser par wih a known dimension or posiion.

By inegraing auomaic ool calibraion cycles ino he par-program, up ime is increased, idle ime is grealy decreased.

8 Preparaion help Tools are managed before and during machining hrough simple inuiive operaions ha make he operaor s job easier. Calibraions For proper machining, he CNC has o know he dimensions of he ools. Fagor Auomaion offers several opions for seing hem: Afer pre-seing of he machine, you may auomaically ener ha daa ino he CNC offse posiions. Using a maser par wih a known dimension or posiion. Simply ouch off he ool on he par and he CNC will auomaically calculae and load he offse hus he CNC now assumes he real par posiion of he ool. Auomaically using a ouch probe. By inegraing auomaic ool calibraion cycles ino he par-program, up ime is increased, idle ime is grealy decreased. Manual calibraion Correcive acions While using he ools, he user can ake differen correcive acions: Compensae for ool wear. Fagor Auomaion offers he possibiliy o make his correcion eiher manually or auomaically using he cycles developed specifically for his purpose. Verify ool saus. The operaor can inerrup he execuion of he machining operaion when deecing ool problems o replace i wih anoher one or he same or a differen ool from he previously acive ool. Define ool life. Thanks o ool monioring, he CNC Auomaically checks when he ool has finished is useful life (Se by he user) or no and will replace wih a similar one. This feaure is very useful in producion machining operaions or on repeiive processes so as no o inerrup he machine. Auomaic calibraion Correcive acions 8

C N C 8 0 5 5 par preparaion In serialized par producion, in order o obain repeaabiliy in he posiioning process of he new pars, he 8055 CNC helps he user run hese operaions fas, accuraely and

The 8055 CNC provides daa such as corner posiioning, cener coordinaes, par angle roaion, ec Due o his daa, he CNC has he abiliy o adap he work coordinaes o he acual par posiion, hus avoiding o move

9 C N C par preparaion In serialized par producion, in order o obain repeaabiliy in he posiioning process of he new pars, he 8055 CNC helps he user run hese operaions fas, accuraely and efficienly. Par preparaion Zero offses Par preparaion Fagor Auomaion offers measuring cycles ha help he user deec he exac posiion of he par on he work able. The 8055 CNC provides daa such as corner posiioning, cener coordinaes, par angle roaion, ec Due o his daa, he CNC has he abiliy o adap he work coordinaes o he acual par posiion, hus avoiding o move he par unil he correc posiion is reached. Fagor Auomaion s measuring cycles may be used as he following: Manually guided by he CNC. When no using a par measuring probe on he machine, he user only has o approach he ool o he par manually and validae he conac poins Auomaically. If he machine uses a ouch probe, all of he operaions are hen run auomaically and managed by he Fagor cycles. Zero offses Wih he 8055 CNC, i is possible o define several reference poins on he machine and save hem in memory o be used laer on. In laer machining operaions, he user can recover hese reference poins wihou having o calculae hem again, herefore avoiding possible errors. Par damage prevenion The canned cycles offer addiional safey while machining. If he in-correc ool has been seleced for a paricular machining operaion, he CNC will inerrup he execuion o preven any damage o he par or machine. However if he correc ool has been seleced, bu he posiions are no correc for he machining operaion being execued, he CNC will run all he possible passes wihou jeopardizing he final shape of he par and will warn he operaor ha he operaion was in-complee because he wrong ool was uilized. 9

Programming ISO-coded language / ICON conversaional language Fagor Auomaion offers various programming languages o allow for improved operaor ease & efficiency.

10 Programming ISO-coded language / ICON conversaional language Fagor Auomaion offers various programming languages o allow for improved operaor ease & efficiency. Programming in cycles These programming languages may be combined when creaing par-programs. ISO-coded language for large producion runs where opimizing he program is more imporan considering cycle ime reducion is an imporan aspec of he operaion. ICON conversaional language for small par-runs. This inuiive inerface has been conceived for shops where se-up & programming ime is a criical facor. One of he advanages of working wih conversaional cycles is ha besides simplified programming, i offers a safe working mehod. Programming in ISO requires aking ino accoun all movemens, including hose above and around he par plus machining passes, ools, axis feed raes, spindle speed, ec., Which increases he possibiliy of making criical misakes ha could cause personal injury or damage o he machine. The conversaional mode of he 8055 CNC auomaically akes ino consideraion hese facors, hence helping o preven criical misakes & risks. The 8055 CNC offers a wide range of cycles ha cover mos of he operaions ha an operaor may need. For complex pars, Fagor Auomaion CNC s can impor hose CAD-generaed files. Impored files may be used inside he conversaional cycles. The CNC can hen manage all he ool pahs needed o produce he par. ICON conversaional language ISO-coded language File encrypion Wih his funcion, he OEM can encryp his files once he machine se-up is compleed in order o proec his source file. Hence eliminaing any misuse by any oher sources: he user when aemping o download he daa o a PC, will only see illegible ex. Imporing CA-generaed files 134,27º R75 R ,39º 42 R24 R ,01 27,61º R16 xc=57,99 yc=15,01 R6,35 R20 142,2 R20 R6,35 108,

11 C N C

Inegral soluion wih our produc range Spindle Moors Fagor Auomaion offers a wide range of moors for a broad range of applicaion requiremens. Small compac moors balance for high speed saring a 3.

12 Inegral soluion wih our produc range Spindle Moors Fagor Auomaion offers a wide range of moors for a broad range of applicaion requiremens. Small compac moors balance for high speed saring a 3.7 kw and expanded o large machine, high power applicaions up o 130 kw. Designed for low noise & vibraion levels all he way up o 15,000 rpm. Offered as an opion, moors wih dual winding (Y/Dela, sar/ riangle) and direc drive wih a buil-in hold in he shaf for auomaed ool cooling. (Coolan hrough he Spindle feaure). Axes moors range from 3000 rpm o 6000 rpm and a sall orque from 1.7 NM up o 115 Nm Servo Drive Sysems The Fagor Auomaion s digial servo drive sysem is he perfec soluion for he machine ool manufacurer who demand high performance machining. Fagor Auomaion drives are designed o obain maximum efficiency from heir moors hus offering a rue high performance soluion for boh spindle and axis conrol. Feedback Sysems Fagor Auomaion offers complee range of Absolue, Coded and Incremenal opical linear and roary encoders for increasing machining accuracy and performance. The encoder sends he real posiion daa of he machine movemen o he CNC, and hence minimizing errors due o hermal behavior of he machine, ball screw and oher mechanical errors. Fagor Auomaion offers incremenal and absolue soluions according o he requiremens of he machine wih measuring lenghs beween m and 60 m, and 0.1 µm resoluion and 3 µm accuracy. These soluions uilize TDMS (Thermally deermined mouning sysem) ha prevens measuring errors due o emperaure changes and have he abiliy o work a feed raes up o 120 m/minue. Remoe CAN I/O modules These modules are easy o insall and can be mouned a sraegic poins of he machine, hus having exra logic inpus and oupus disribued nex o he devices. Using hese modules makes i easier o lay ou he elemens of he elecrical cabine and herefore ranslaes ino reduced coss due o fewer cable/wiring being uilized. The modules are disribued in groups and are conneced o he cenral uni hrough he digial CAN Bus. Conneciviy The 8055 CNC offers hese communicaion buses: Eherne, USB or serial line. I is ready o be conneced wihin he company nework and may be managed remoely. Mainenance is possible by using ele-diagnosis hrough an exernal modem, hus allowing for insan service suppor via cyberspace. Conneciviy Conneciviy Remoe modules ETHERNET USB 12

13 C N C Tele-diagnosis Communicaion Digial/Analog Feedback Sysems Servo Drive Sysems Mooring 13

14 Technical specif icaions Sysem configuraion CNC 8055 FL CNC 8055 POWER Lahe Mill GP Lahe Mill GP Basic axis configuraion Maximum axis configuraion (*) Maximum spindle configuraion Maximum axis/spindle configuraion User memory (RAM) 1 MB 1 MB 1 MB 1 MB 1 MB 1 MB User memory (Compac Flash) 512 MB 2 GB 512 MB 2 GB 512 MB 2 GB 512 MB 2 GB 512 MB 2 GB Block processing ime 3.5 ms 3.5 ms 3.5 ms 1 ms 1 ms 1 ms 512 MB 2 GB Maximum local digial I/O (Modular model) 232/ / / / / /120 Maximum local digial I/O (Inegraed model) 56/32 56/32 56/32 56/32 56/32 56/32 Maximum remoe digial I/O (Inegraed only) 288/ / / / / /192 Sercos digial servo sysem Opional Opional Opional Opional Opional Opional CAN digial servo sysem Opional Opional Opional Opional Opional Opional Analog servo sysem Sandard Sandard Sandard Sandard Sandard Sandard Maximum analog axis configuraion (Modular model) (*) Maximum analog axis configuraion (inegraed model) (*) General purpose feaures Advanced Block Look Ahead Maximum number of ools Maximum number of ool offses Tool life monioring Opional Opional - Opional Opional - Eherne Capabiliy Opional Opional Opional Opional Opional Opional USB Sandard Sandard Sandard Sandard Sandard Sandard Tele-diagnosis Opional Opional Opional Opional Opional Opional Seup assisance Sandard Sandard Sandard Sandard Sandard Sandard Bidirecional leadscrew compensaion Sandard Sandard Sandard Sandard Sandard Sandard Cross compensaion Sandard Sandard Sandard Sandard Sandard Sandard Work in non-orhogonal planes Sandard Sandard Sandard Sandard Sandard Sandard Suppored languages (**) Cusomizable inerface Sandard Sandard Sandard Sandard Sandard Sandard Spindle kinemaics managemen Opional - Table kinemaics managemen Opional - Work in inclined planes Opional - Ganry axes Sandard Sandard Sandard Sandard Sandard Sandard Conour Conrol (JOG mode) Sandard Sandard Sandard Sandard Sandard Sandard Feed handwheel Sandard Sandard Sandard Sandard Sandard Sandard Opional. (*) Producs manufacured by FAGOR AUTOMATION since April 1s 2014 will include -MDU in heir idenificaion if hey are included on he lis of dual use producs according o regulaion UE 428/2009 and require an expor license depending on desinaion. (**) English, Spanish, French, Ialian, German, Duch, Poruguese, Czech, Polish, Mainland Chinese, Basque, Russian, Turkish, Korean. 14

15 C N C Programming and operaion CNC 8055 FL CNC 8055 POWER Lahe Mill GP Lahe Mill GP Rerace funcion Opional Opional - Opional Opional Opional Collision deecion funcion Sandard Sandard Sandard Sandard Sandard Sandard Simulaion wih execuion ime esimae Sandard Sandard Sandard Sandard Sandard Sandard Graphics wih ool pah lines Sandard Sandard Sandard Sandard Sandard Sandard Solid graphics Sandard Sandard - Sandard Sandard - Graphics for verical lahe Sandard - - Sandard - - Conversaional Opional Opional - Opional Opional - Profile edior (Minicad) Sandard Sandard Sandard Sandard Sandard Sandard Machining canned cycles Sandard Sandard (**) Sandard Sandard (**) Probing canned cycles Opional Opional - Opional Opional - Spindle synchronizaion Sandard - - Sandard - - C axis Opional - - Elecronic and variable pich hreading Sandard - - Sandard - - High speed machining algorihms Sandard Sandard Sandard Sandard Sandard Sandard Inerrupion subrouines Sandard Sandard Sandard Sandard Sandard Sandard Movemen agains hard sop Sandard Sandard Sandard Sandard Sandard Sandard Feedrae as invered funcion of ime Sandard Sandard Sandard Sandard Sandard Sandard Scaling facor applied o one or more axes Sandard Sandard Sandard Sandard Sandard Sandard Paern roaion (coordinae sysem roaion) Sandard Sandard Sandard Sandard Sandard Sandard (**) Only drilling and rigid apping cycles. 15

Fagor Auomaion, S. Coop. Bº San Andrés, 19 E-20500 Arrasae - Mondragón Tel. : +34 943 719 200 Fax. : +34 943 791 712 E-mail : info@fagorauomaion.

16 Fagor Auomaion, S. Coop. Bº San Andrés, 19 E Arrasae - Mondragón Tel. : Fax. : info@fagorauomaion.es ER-073/1994 Fagor Auomaion holds he ISO 9001 Qualiy Sysem Cerificae and he Cerificae for all producs manufacured. subsidiary america BOGOTÁ BUENOS AIRES CHICAGO DALLAS EL SALVADOR D.F. LIMA LOS ANGELES MEXICO D.F. MONTERREY N.L. MONTEVIDEO MONTREAL NEW JERSEY SANTIAGO SAO PAULO TAMPA TORONTO disribuor Plans USURBIL ESKORIATZA BEIJING Headquarers MONDRAGÓN africa JOHANNESBURG europe Ahens BARCELONA BJERRING BRO BUCHAREST BUDAPEST CLERMONT FERRAND GOMEL GÖPPINGEN GÖTEBORG ISTANBUL IZEGEM KAPELLEN KOTLIN LANGENTHAL LOG PRI BREZOVICI MILANO MOSKVA NEUCHATEL NORTHAMPTON PORTO PARDUBICE ROOSENDAAL THESSALONIKI TOIJALA TROYAN UTRECHT WIENER NEUDORF asia BANGALORE BANGKOK CHENGDU DELHI GUANGZHOU HO CHI MINH CITY HONG KONG JAKARTA KUALA LUMPUR MANILA NANJING PUNE RAJKOT SHANGHAI SHARJAH SEOUL SINGAPORE TAICHUNG TEL-AVIV TOKYO oceania AUCKLAND DUNEDIN MELBOURNE SYDNEY WUPPERTAL worldwide auomaion EPS EN 0717

PRELAB: FORCES AND MOTION

p. 1/7 PRELAB: FORCES AND MOTION 1. Skech Predicion 1-1 on he axes a he righ. Explain he reasoning behind your acceleraion graph. Predicion 1-1 velociy + acceleraion - scalke reading 2. Draw he free body