Operator's Manual. PCB Separator MAESTRO 3E

Transcription

1 Operator's Manual PCB Separator MAESTRO 3E

2 2 Operator's Manual - Translaton of the Orgnal Verson 2 for the followng products Descrpton Type PCB Separator MAESTRO 3E/450 PCB Separator MAESTRO 3E/600 Edton: 06/ Part No Copyrght Ths documentaton as well as translaton hereof are property of cab Produkttechnk GmbH & Co. KG. The replcaton, converson, duplcaton or dvulgement of the whole manual or parts of t for other ntentons than ts orgnal ntended purpose demand the prevous wrtten authorzaton by cab. Edtor Regardng questons or comments please contact cab Produkttechnk GmbH & Co. KG. Topcalty Due to the constant further development of our products dscrepances between documentaton and product can occur. Please check for the latest update. Terms and condtons Delveres and performances are effected under the General condtons of sale of cab. Germany cab Produkttechnk GmbH & Co KG Postfach 1904 D Karlsruhe Wlhelm-Schckard-Str. 14 D Karlsruhe Telefon Telefax nfo@cab.de France cab technologes s.a.r.l. F Nedermodern Téléphone nfo.fr@cab.de USA cab Technology Inc. Tyngsboro MA, Phone nfo.us@cab.de Representatves n other countres on request South Afrca cab Technology (Pty.) Ltd Randburg Phone nfo.za@cab.de Asa cab Technology Co., Ltd. Junghe, Tape, Tawan Phone nfo.asa@cab.de Chna cab (Shangha)Tradng Co., Ltd. Phone nfo.cn@cab.de

3 Table of Contents 3 1 Introducton Instructons Intended Use Safety Instructons Safety Markng Envronment Specfcaton Installaton Unpackng and Settng-up the Devce Earthng Connecton Releasng the Upper Blade Lock Heght Adjustment of the Upper Blade Adjustment of the Stop of the Upper Blade Check the Blade Algnment Upper Gude Adjustment Adjustment of Table and Platform Operaton Blade Replacement Replacement Blades Replacement of the Upper (Crcular) Blade Replacement of the Lower (Lneal) Blade Index... 14

4 4 1 Introducton Instructons Important nformaton and nstructons n ths documentaton are desgnated as follows: Danger Draws your attenton to an exceptonally grave, mpendng danger to your health or lfe. Warnng Indcates a hazardous stuaton that could lead to njures or materal damage. Attenton Draws attenton to possble dangers, materal damage or loss of qualty. Notce Gves you tps. They make a workng sequence easer or draw attenton to mportant workng processes. Envronment Gves you tps on protectng the envronment. Handlng nstructon Reference to secton, poston, llustraton number or document. Opton (accessores, perpheral equpment, specal fttngs). 1.2 Intended Use The devce s manufactured n accordance wth the current technologcal status and the recognzed safety rules. However, danger to the lfe and lmb of the user or thrd partes and/or damage to the devce and other tangble assets can arse durng use. The devce may only be used for ts ntended purpose and f t s n perfect workng order, and t must be used wth regard to safety and dangers as stated n the operatng manual. The devce s ntended exclusvely for separatng pre-scored PCB's. Any other use or use gong beyond ths shall be regarded as mproper use. The manufacturer/suppler shall not be lable for damage resultng from unauthorzed use; the user shall bear the rsk alone. Usage for the ntended purpose also ncludes complyng wth the operatng manual, ncludng the manufacturer s mantenance recommendatons and specfcatons. Notce The complete documentaton can also currently be found n the Internet. 1.3 Safety Instructons Hazard by electrcal charge. Provde an earthng connecton va press stud. Rsk of hand njury. Wear protectve gloves whle PCB separatng. Ensure that people s clothng, har, jewelry etc. do not come nto contact wth the exposed rotatng blade. Work gong beyond ths may only be performed by traned personnel or servce techncans. Unauthorzed work on or modfcatons to the devce can endanger operatonal safety. Always have servce work done n a qualfed workshop, where the personnel have the techncal knowledge and tools requred to do the necessary work. There are varous warnng stckers on the devce. They draw your attenton to dangers. Warnng stckers must therefore not be removed, as then you and other people cannot be aware of dangers and may be njured.

5 1 Introducton 1.4 Safety Markng Fg. 1 Safety markng 1 Hazard by electrcal charge Provde an earthng connecton va press stud. 2 Rsk of hand njury Wear protectve gloves whle PCB separatng. Table 1 Safety markng 1.5 Envronment Obsolete devces contan valuable recyclable materals that should be sent for recyclng. Send to sutable collecton ponts, separately from resdual waste. The modular constructon of the prnter enables t to be easly dsassembled nto ts component parts. Send the parts for recyclng.

6 6 2 Specfcaton 6 For the commercally vable assembly and mountng of prnted crcut boards, there s an ever ncreasng requrement for multple-use materal. The necessty however, to break off sectons of the crcut board by hand can cause damage to the delcate crcutry and components. The fbre-glass materal tears at the broken edge, leavng t rough and fssured. Usng the MAESTRO 3E, both large and small pre-scored PCB s can be cleanly and economcally separated. The crcular blade s then drawn across the PCB thereby separatng t nto ndvdual peces. The scored grooves can be nterrupted by any number of cut-outs. Wear resstant blades and a gude assembly manufactured from specal steel ensure maxmum perods between readjustments E F D C A C A B B Fg. 2 Devce and PCB dmensons MAESTRO 3E/450 MAESTRO 3E/600 Length D n mm Heght E n mm 455 Separaton Length F n mm Weght n kg Separatng Prncple Components sde crcular blade, Solderng sde lneal blade PCB Thckness A n mm 0,8-3,2 Materal Thckness B after pre-scorng n mm A/3, mn. 0,25, max. 0,8 Slot Depth C n mm > 0,25 Increase of External Dmensons followng 0,1-0,2 Separaton n mm Earthng Press Stud ø 10 mm Operatng Temperature C Storage and Transport Temperature C Humdty 10-85%, non-condensng Table 2 Techncal Data

7 3 Installaton 3.1 Unpackng and Settng-up the Devce Lft the devce out of the box. Check devce for damage whch may have occurred durng transport. Set up devce on a level surface. Check delvery for completeness. Contents of delvery: PCB Separator Documentaton Allen key 2 mm optonal : Dal Gauge Assy. (Part No ) to check the algnment of the blades Notce Please keep the orgnal packagng n case the devce must be returned. 7 Attenton The devce and prntng materals wll be damaged by mosture and wetness. Set up the devce only n dry locatons protected from splash water. 3.2 Earthng Connecton 1 Fg. 3 Earthng Connecton Attenton Hazard by electrcal charge Provde an earthng connecton va press stud (1). 3.3 Releasng the Upper Blade Lock Fg. 4 Releasng the Upper Blade Lock To avod possble damage durng transportaton, the blade carrer (3) s f xed by a screw (2 / ncl. washer) on the frame (1). Loosen the screw (2) before operaton. Warnng Rsk of njury When movng the machne, or when t s to be dspatched elsewhere the screw (2) has to be tghten.

8 8 3 Installaton Heght Adjustment of the Upper Blade Notce To avod possble damage on the blades durng transport the upper blade (5) s fxed n the "Park Poston" so that there s a maxmum dstance to the lower blade. Set the upper blade nto the workng poston before startng operaton Fg. 5 Heght adjustment of the upper blade 1. Move the blade carrer (1) to the approxmate mddle poston over the lower blade (6). There s a scale (2) on the upper blade carrer where you can see the heght adjustment n steps of 1/10 mm. When you receve the machne, the ponter (3) of the scale s n poston "16". 2. Hold the knob (4) and loosen the knurled knob (7). 4. Rotate the knob (4) clockwse untl stop. Through that the upper blade (5) move down to the lower blade (6) untl both blades are just touchng one another (lower end poston). Make a notce of the poston of the ponter (3) to use t for all further adjustments. Ths lower end poston locks the upper blade n place to prevent t from movng out of adjustment. 5. Move the knob (4) ant-clockwse untl the ponter s n the mddle poston between the lower end poston and the poston "16". 6. Tghten the knurled knob (7). 7. Run some test-cuts to check f t s possble to separate the PCB's. If t s not possble reduce the dstance between the blades n small steps. Notce The descrbed adjustment helps to reduce the separaton forces. Ths s mportant when senstve components are very close to the groove.

9 3 Installaton 3.5 Adjustment of the Stop of the Upper Blade 9 Notce The lower stop of the upper blade adjustment s already adjusted by delvery. After a long operaton tme, whle workng at strongly varyng temperatures or else after replacng a blade, t s recommended to re-adjust the lower stop Fg. 6 Adjustment of the stop of the upper blade 1. Move the upper blade carrer (1) n the mddle poston of the lower blade. 2. Hold the knob (4) and loosen the knurled knob (7). 3. Rotate the ponter (2) wth the knob (4) ant-clockwse nto poston "16". 4. Loosen the cylnder screw (3). 5. Move the knob (4) clockwse untl the upper and lower blades gently touch wthout overlappng. 6. Hold tght the knob (4) and tghten the knurled knob (7). 7. Swng the strut (5) clockwse untl you reach the stop and tghten the cylnder screw (3). Ths adjustment locks the upper blade n place to prevent t from movng out of adjustment. 8. Re-adjust the upper blade poston 3.4 on page 8.

10 10 3 Installaton Check the Blade Algnment Notce When the machne s put nto operaton for the frst tme, or followng a move of equpment or a change of blades, t s advantageous to re-check the algnment of the blades n relatonshp to one another. For ths purpose a dal gauge assembly (Part No ) s avalable as an opton Fg. 7 Check the blade algnment 1. Move the blade carrer (1) to the mddle of ts range of travel. 2. Affx the dal gauge assembly onto the threaded hole (2) n the blade carrer and screw tght wth the knurled screw (4) provded. Ensure that the small spgot (5) mounted on the nsde of the lever (6) locates correctly nto the hole (3) provded n the blade carrer. 3. Swng the lever (6) upwards untl the tp of the gauge feeler (7) presses onto the upper blade (9) at 2 mm of the edge of the blade. Rotate the scale on the dal gauge untl the ponter n the 1/100 mm dvson s lned up wth the 0 on the scale. 4. Swng the lever (6) downwards untl the tp of the gauge feeler (7) presses onto the lower blade (10) at 2 mm of the edge of the blade. The results acheved from measurng along the complete length of the lower blade may not vary by more than ±0.1 mm from the values obtaned from the upper blade measurements. 5. In the event of the values obtaned by the above procedure beng greater than ±0.1 mm, the servcng agent responsble for your machne should be contacted. 6. Remove the dal gauge assembly. 3.7 Upper Gude Adjustment A Fg. 8 4 Upper gude adjustment 1. Usng a pre-scored PCB, check the clearance A between the upper gudes (1,3) and the lower blade (4). The clearance should be set so that the edge of the upper gude s located correctly nto the pre-scored groove of the PCB. The PCB can be smoothly moved backwards and forwards but cannot move sdeways. The upper gudes (1,3) prevent the PCB from slppng to the sde and therefore ensures that t s not separated other than at the pre-scored groove. 2. As requred, the clearance A should be adjusted as descrbed above by turnng the eccentrc adjusters (2).

11 3 Installaton 3.8 Adjustment of Table and Platform Fg. 9 Adjustment of Table and Platform Adjust the heght of table (3) and platform (4) as follows : 1. Loosen screws (1). 2. Move table (3) or platform (4) n the holes (2). 3. Tghten screws (1). 4 Operaton Warnng Rsk of hand njury Wear protectve gloves whle PCB separatng. Notce When usng the devce for the frst tme, degrease the blades wth a soft cloth Fg. 10 Separatng the PCB's 1. Move the blade carrer (2) to ether the extreme front or rear end poston. 2. Lay the PCB (4) onto the lower blade (5) so that the pre-scored groove n the PCB locates onto the blade edge. The PCB s held n the horzontal poston by hand. 3. To separate the PCB, the blade carrer wth the upper blade (1) s drawn or pushed across the PCB wth the handle (3).

12 12 5 Blade Replacement Replacement Blades Type Crcular Blade Lneal Blade Part No. Descrpton Part No. Descrpton Part No. Descrpton MAESTRO 3E/ Crcular Blade Lneal Blade 450/ MAESTRO 3E/ Crcular Blade Lneal Blade 600/520 Table 4 Replacement Blades 5.2 Replacement of the Upper (Crcular) Blade Warnng Rsk of hand njury Wear protectve gloves whle handlng the blades Fg. 11 Replacement of the upper blade 1. Loosen the knurled knob (9) completely from the blade shaft (10). 2. Rotate the ponter (2) wth the knob (4) ant-clockwse nto poston "16". 3. Remove the crcular blade (6) from the blade shaft (10). Do not lose the spacers (8,11) located on the blade shaft (10), between the blade (6) and the carrer (1). Replace the spacers (8,11) f necessary. 4. Slde the replacement blade (6) onto the blade shaft as far as possble. 5. Put the knurled knob (9) onto the blade shaft. 6. Move the blade carrer (1) to the center of the lower blade (7). 7. Loosen the cylnder screw (3). 8. Move the knob (4) clockwse untl the upper and lower blade gently touch wthout overlappng. 9. Swng the strut (5) clockwse untl you reach the stop and tghten the cylnder screw (3). Ths adjustment locks the upper blade n place to prevent t from movng out of adjustment. 10. Adjust the upper blade poston 3.4 on page Tghten the knurled knob (9). 12. In the event of the optonal dal gauge assembly beng avalable, check the algnment of the blades 3.6 on page 10.

13 5 Blade Replacement 5.3 Replacement of the Lower (Lneal) Blade 13 Warnng Rsk of hand njury Wear protectve gloves whle handlng the blades Fg. 12 Replacement of the lower blade 1. Move the blade carrer (1) to the end of the lower blade (7) above the eccentrc adjuster (9). 2. Loosen the cylnder screws (10). 3. Move the lower blade (7) fully downwards by carefully rotatng the eccentrc adjuster (9). 4. Loosen the set-screw (11) and remove the lower blade (7) from the eccentrc adjuster (9). 5. Mount the new lower blade (7) onto the eccentrc adjuster (9) and rensert the set-screw (11) nto the machne frame. 6. Tghten loosely the cylnder screws (10). 7. Loosen the knurled knob (8) on the upper blade (6) and move the ponter (2) wth knob (4) ant-clockwse nto poston "16". 8. Move the carrer (1) to the end of the lower blade (7) above the lockng screw (11). 9. Loosen the cylnder screw (3). 10. Rotate the knob (4) clockwse untl the upper and lower blades gently touch wthout overlappng. 11. Swng the strut (5) clockwse untl you reach the stop and tghten the cylnder screw (3). Ths adjustment locks the upper blade (6) n place to prevent t from movng out of adjustment. 12. Tghten the knurled knob (8). 13. Move the blade carrer (1) to the other end of the lower blade (7) above the eccentrc adjuster (9). 14. Rase the lower blade by carefully rotatng the eccentrc adjuster (9) untl the upper and lower blades are just touchng one another at ths poston, but do not jam. 15. Tghten the cylnder screws (10). 16. Adjust the upper blade poston 3.4 on page In the event of the optonal dal gauge assembly beng avalable, check the algnment of the blades 3.6 on page 10.

14 14 6 Index 14 B Blade algnment...10 C Crcular blade...12 Contents of delvery...7 D Dal gauge assembly...10 E Earthng...7 I Important nformaton...4 Intended use...4 L Lneal blade...12, 13 Lower blade Replacement...13 P Platform Protectve gloves... 11, 12 R Recyclng...5 Replacement blades...12 S Safety nstructons...4 Separaton forces...8 Servce work...4 Settng-up...7 Specfcaton...6 T Table Techncal data...6 U Unpackng...7 Upper blade Adjustment...8 Replacement...12 Stop...9 Upper gudes...10 W Warnng stckers...4