Tidland Class II Razor Cartridge

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1 TIDLAND SLITTING SOLUTIONS Tidland Class II Razor Cartridge Installation and Operation EN MI This document is for use with Tidland Performance Series Knifeholder Manuals Automatic, Manual or Crush

2 TABLE OF CONTENTS Receiving and unpacking... 2 Knifeholder component orientation... 3 Installation... 4 Determine space requirements... 4 Installation... 5 Installing a new knifeholder assembly... 5 Installing the razor cartridge on an existing knifeholder... 5 Operation... 6 Adjusting the razor cut point... 6 Web clearance... 6 Assembly and parts list... 7 Troubleshooting... 8 RECEIVING AND UNPACKING Handle and unpack the equipment carefully. Upon arrival, check the shipment against packing list. Promptly report to the carrier any damaged equipment. If you are not installing equipment upon receipt, store in a clean, dry location. Do not allow moisture, dust, and dirt to accumulate during storage or in installation areas. SAFETY WARNING/CAUTION Danger due to cutting Reference to danger of injury caused by cutting. Tidland recommends the use of a stainless steel mesh glove to help guard against injury: Part No (right or left hand) Tidland Class II Razor Cartridge MI Page 2

3 KNIFEHOLDER COMPONENT ORIENTATION The Tidland Class II razor cartridge provides multiple options for positioning the cut point for your slitting application. Adjust the cut point by sliding the blade on the adjustment screw or by repositioning the razor on the cartridge strut. Control body 1 Knifeholder supply air hose assembly Depth control knob Increase blade cartridge stroke rotate counterclockwise Decrease blade cartridge stroke rotate clockwise 3 Knifeholder control body (manual knifeholders) Actuator switch Down extends blade cartridge for setup or operation Up retracts blade cartridge 5 5 Cant key (razor slitting requires zero angle cant key) Cartridge 6 Bellows (prevents foreign matter from entering knifeholder) 7 Dovetail (control body to blade cartridge interface) 8 Dovetail lock screw (secures cartridge to control body) 9 Razor blade cartridge 10 Air fitting 11 Razor blade guard 12 Razor knife blade 13 Lock pin (holds the safety lock) 14 Air fitting 15 Safety lock 16 Cartridge guard mounting screws 17 Razor blade adjustment screw reverse side of cartridge Tidland Class II Razor Cartridge MI Page 3

4 Determine space requirements INSTALLATION C B A M D E F G H I J K Maximum Vertical Stroke N L Knifeholder shown in retracted position Inches A B C D E F G H* I* J* K L M N Class II Class III Millimeters A B C D E F G H* I* J* K L M N Class II Class III * Adjustable Tidland Class II Razor Cartridge MI Page 4

5 INSTALLATION Installing a new knifeholder assembly Tidland knifeholder guide bar mounting configurations include a manual lock, a pneumatic lock and the Easy Glider linear bearing mount. See your Tidland Performance Series Knifeholder manual for installation instructions for your specific knifeholder mounting type. A Web Path Web line or direction B Web Path Installing the razor cartridge on an existing knifeholder Performance Series Automatic Knifeholder 1. Remove the cartridge that is currently installed on your knifeholder. 2. Make sure there is a zero degree cant key installed in the knifeholder. 3. Install the razor cartridge assembly, noting the direction required for your web path. Performance Series Manual Knifeholder 1) Disconnect the cartridge air supply hose from the existing cartridge. 2) Make sure there is a zero degree cant key installed in the knifeholder. 3) Install the razor cartridge assembly, noting the direction required for your web path. 4) No air is required to operate the razor cartridge; you will need to stop the air supply from the control body to the cartridge. Option 1 Reconnect the cartridge air supply hose to the closed fitting on the razor cartridge. Option 2 Remove the air hose assembly from the control body. Install a plug* in the air fitting at the control body. (* Tidland Part No ) Tidland Class II Razor Cartridge MI Page 5

6 Adjusting the razor cut point OPERATION WARNING/CAUTION Danger due to cutting The Tidland Class II razor cartridge provides multiple options for positioning the cut point for your slitting application. Adjust the cut point by sliding the blade on its axis in place or by reversing the razor blade on the cartridge strut. To preserve the blade tip for plunging through the web, adjust the blade so that you are using the center portion of the cutting edge. Continue to adjust the blade until the edge is worn, then turn the blade over to expose the unused edge and continue slitting. In any position, the blade should never contact the anvil. For crush slitting applications, offset the blade behind the roll in the exit span of the web. For 'B' web path: Remove, reverse and reinstall the blade cartridge OR Remove the blade and reverse its position in the assembly. Parts for the following are referenced on page 7. Reversing the blade 1. Remove the adjustment screw in the blade guard. 2. Remove the razor blade and turn it over in the guard: (a) To access unused portions of the blade edge: turn vertically (b) For 'B' web path: turn horizontally Sliding the blade 1. Loosen the adjustment screw. 2. Slide the razor blade to the desired position. (a) "A" web path shown (b) Web clearance Use the depth control knob to adjust the height of the blade cartridge guard in relation to the web. Maintain at least 3 mm (.125 inch) between the web and the bottom of the guard. Tidland Class II Razor Cartridge MI Page 6

7 ASSEMBLY DIAGRAM AND PARTS LIST Razor cartridge assembly and parts list Tidland Part No Item Description Qty Part No. 1 Safety lock Safety lock spring Lock pin Blade cartridge strut Quick disconnect fitting Star washer, M Soc hd cap scr, M5 x 12 mm Blade guard Razor blade, ceramic coated* * Uncoated blades are also available: Part No Tidland Class II Razor Cartridge MI Page 7

8 Slit quality TROUBLESHOOTING Problem Possible Cause Recommended Solution The slit edge is fuzzy Cutting edge is worn Reposition the blade in the cartridge or replace the blade (pgs. 6-7). Slit line is not straight Blade clamp assembly not tightened Make sure the razor is tightened securely on the cartridge blade guard (p. 7). Dovetail lock screw not tightened Tighten the screw that secures the dovetail to the control body. Short blade life Web material out of spec Make sure your web material is appropriate for razor cutting. For parts or service, contact Tidland Customer Service: / NORTH, CENTRAL AND SOUTH AMERICA Tel Fax INDIA Tel Fax EUROPE, MIDDLE EAST AND AFRICA Tel Fax JAPAN Tel Fax CHINA Tel Fax KOREA, TAIWAN, AND SE ASIA Tel Fax Maxcess

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