Cambrian: In service experience an Infrastructure Manager s perspective
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1 Cambrian: In service experience an Infrastructure Manager s perspective Nicola Furness, Principal Project Engineer (ERTMS) Date
2 Introduction to ERTMS on Cambrian Operation Maintenance Management of Change Reliability Management Lessons Learnt Future Deployment Date
3 Cambrian - Overview Porthmadog Pwllheli Scope ERTMS Level 2 (no line-side signals) 215 km of track 24 DMUs for passenger service 3 locos to pilot unfitted trains Upgrade of 4 Level-Crossings New control centre (Machynlleth) New axle counters & interlocking Harlech Barmouth Tywyn Machynlleth Aberystwyth Shrewsbury Welshpool Sutton Bridge Newtown Pwllheli Harlech became operational October 2010 Remainder of the route became operational March 2011 Date
4 Cambrian - Trains Date
5 Cambrian - Infrastructure Date
6 Cambrian - Technical Solution System Design Control Centre Architecture Central Traffic Contol Signalling Equipment Room Axle Counter Evaluators MTOR SEI RBC GSM-R AC AC AC AC AC AC MTOR MTOR MTOR SILAM PAP 1 PAP 2 PAP 3 SILAM PAP 1 PAP 2 PAP 3 FT Network To trackside Date
7 Cambrian Control Centre Date
8 Cambrian - Technical Solution System Design Trackside Architecture FT Network Encryption Axle Counter AC Object Controller MTOR Axle Counter Unit Point Machine Beacon Point Machine Beacon Lev el Crossing Date Axle Counter 8 Unit
9 Cambrian - Trackside Date
10 Operation - general Operating staff 2 Signallers and 1 Control Centre Technician on duty in Signalling Centre Maintenance staff for route based centrally at Machynlleth with technical support from Shrewsbury Uses new Rule Book for ERTMS operation Includes use of written orders Route barring for possessions Brand new procedure for ESR/TSR management GSMR voice communication Date
11 Operation engineering work New ERTMS rule book introduced new trackside access rules New track safety rules & competencies required for staff New engineering planning access rules required Engineering trains require ERTMS pilot loco to access site Transition between ERTMS and conventional required special access rules Staff required GSMR radios for communications trackside Date
12 Operation engineering work Management of Metrication Asset management processes in imperial measurement Cambrian linespeed metric Processes required to manage the difference so no safety impact when asset protection speeds required Management of TSRs/ESR Direct implementation of speed restrictions by Signaller No need to access track to implement speed restrictions New processes developed for planning, operations and maintenance staff Date
13 Maintenance Control Centre Technician on duty 24 hours a day Carries out maintenance of control centre equipment Carries out route barring process for possessions Supports the Signaller in the management of TSRs/ESRs Liaises with outbased maintenance staff Coordinates infrastructure data for the DRACAS process Leads fault finding across the route Date
14 Management of change New processes required to understand the impact changes will make on the system Linespeed changes Data changes required, Degraded mode Signage requires review, driveability of speed profile requires review Technical file for RBC requires update New fleet of trains to run on the line New keys require issuing impacting trains and RBC Major infrastructure change Formal update of technical file by NoBO & reauthorisation by NSA required. Date
15 Driver ERTMS Onboard Assembly Train ABC L C rossin g Offers OS Mode Acknowledge OS M ode FS Mode() Observes St G eorge's Cross Displays flashing w hite light at DCI () Observes DCI Observe s C rossing C lear() Observe s C rossing C lear() T rain strikes in Crossing operate s Reliability Management - DRACAS RELIABILITY, AVAILABILITY & MAINTAINABILITY Interlocking RAM Plan PLANS Reliability Demonstration Plan Reliability Growth Plan RAM Plan Modelling & Analysis Sig R O S I/LRBC B / ig L CO/B B Functional Block Diagram ANALYSIS System Level FMECA REQUIREMENTS & RAM TARGETS Maintainability Analysis Reliability Prediction Requirements Specifications DETAILED DESIGN REPORTS DRACAS Procedures Maintainability Demonstration Updated Reliability Prediction Spares Assessment BUILD, FAT & INTEGRATION TESTING DOORS DATABASE TARGET RAM DATA COMMISSION Endorse RAM Evidence Reliability Steering Group Reliability Growth Data IN-SERVICE MONITORING PERIOD Defect Reports DRACAS DATABASE Review Data DRACAS FORUM GRIP 8 Reliability Demonstration REPORTS Date
16 Reliability Management status SYSTEM WEEKLY DELAY FOR ALL EVENTS /10/ /10/ /10/ /11/ /11/ /11/ /11/ /12/ /12/ /12/ /12/ /12/ /01/ /01/ /01/ /01/ /02/ /02/ /02/ /02/ /03/ /03/ /03/ /03/ /04/ /04/ /04/ /04/ /04/ /05/ /05/ /05/ /05/ /06/ /06/ /06/ /06/ /07/ /07/ /07/ /07/ /07/ /08/ /08/ /08/ /08/ /09/ /09/ /09/ /09/ /09/ /10/ /10/2011 Time in minutes Date W/E Date
17 Pareto Analysis for On-board Failures Pareto distribution of failure cause since the selected date Events between 17/09/2011 and 14/10/ Cab closing/opening/coupling issue Odometry sub-system failure Not yet known DMI Failure when cab closed Odo Subsystem Failure when moving Start of Service delay off Cambrian Cab 52 not fully opened Start of Service delay at Machynlleth BTM quick power off/on issue Fan Rack fault Unexpected transition to trip mode GSM-R data radio hole No further information ERTMS isolated for unknown reason Incorrect wheel diameter entered BTM failure Driver configuration/initialisation issues EVC constraint error Driver did not complete SoM BTM failure without BTM alarm Intercorrelation radar fault Hardware Failure Not a fault Driver started mission in wrong mode BTM failure with FPGA alarm Unable to obtain brake release Not Onboard ERTMS fault GSM-R data connection not opened Loss of National values No fault found GSM-R voice interface fault BTM power up failure over Balise EVC Hardware Vandalism Duplicate entry DMI visibility issue - Kontron Driver unfamiliar with ERTMS Incorrect de-isolation procedure Transition issues at Harlech Installation error Train parameters GSM-R voice registration DMI MID Fault Unexpected transition to Standby Mode Count Failure Causes Date
18 Issues arising from pilot operation Management of speed profiles across the route Management of gradient data Management of SPADs/ EoA breaches Reliability and availability of the FTN system Effective working relationship between Signallers and Drivers Closer working relationship between infrastructure maintainers and train maintainers Sharing of data from infrastructure and onboard systems Date
19 Lessons learnt Importance of managing ERTMS implementation and operation as a System Require a team of Operators (infrastructure and trains) and Engineers (infrastructure and trains) Criticality of understanding the operational concept before commencing engineering design Understanding that a minor change trackside can have a significant impact to the operability/driveability of the train Criticality of managing reliability growth from a systems perspective with a comprehensive DRACAS system Date
20 Deployment of ERTMS in the UK Scotland 2020 s WCML (North) Late 2020 s Wales 2020 s Cambrian Lines 2011 MML (South) ECML (South) Hertford Loop 2013 (Integration Facility Thameslink) GWML (to Bristol) Overlay (signals away 2025) South of England Late 2030 s Thameslink Core 2015 Date
21 Industry View of Future System Configuration Control Centre Voice comms On board train detection Movement authority Advisory speed Automatic Train Operation Intelligent Traffic Management Key nodes Limited signalling Limited train detection Date
22 Technical Development Road Map DAS Traffic Mgt Pilot Centres All Centres Signalling Safety Layer Control System Layer ATO HNIF Thameslink ETCS L1/L2 HNIF GWML ECML South GPRS HNIF Modular Sig INESS VISION MCB-OD Pilot Routes Secondary Routes ETCS L3 HNIF DAS = Driver Advisory System ATO = Automatic Train Operation HNIF = Hertford National Integration Facility MCB-OD = Level Crossing with Obstacle Detector Date
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