IAI Israel Aerospace Industries

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1 IAI Israel Aerospace Industries BEDEK Aviation Group - Aircraft MRO This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 1

2 Airframe MRO and Modification Over 60 years of proven experience MRO of wide and narrow-body aircraft; Boeing, Airbus, Lockheed and others Modification and upgrading programs from individual aircraft to entire fleets (Structure, Interior, Avionics) Leading worldwide cargo conversion house with over 40 years of experience Modification of aircraft to Multi-Mission Tanker Transport (MMTT) programs This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 2

3 Aircraft MRO Capabilities Full Service Provider (FSP) for Maintenance of wide range of Aircraft Modification and Upgrade Center for: Boeing (Douglas) B787(line Maintenance), B777, B767,B757,B747,B737,B707 Airbus A320, A330 & A340 Series Lockheed L-382, C-130 Business/Executive Jets G100/G150/G200 Series, Challenger Cl600 Series This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 3

4 Aircraft MRO Capabilities Type Capabilities Type Capabilities B707 B737 Classic /NG Series Conversion into Air-to-Air Refueling through all Configurations, including Flying Boom and Wing Pods configuration All spectrum of airframe checks Back Shops Support CFM56 Series Engine Overhaul Components Overhaul APU Overhaul Landing Gear Overhaul Flight Operations (Ferry & Test Flights) Modification programs Accident repair Interior reconfiguration & refurbishment B747 All spectrum of maintenance checks Ageing aircraft modification programs including full Sec.- 41 modification Nacelle strut & wing structure modifications, Tension Ties modifications and others Total maintenance & backup support JT9D & PW4000 Series Engine Overhaul Components Overhaul APU Overhaul Maintenance Monitoring Test Flights Accident Repair Interior reconfiguration & refurbishment This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 4

5 Aircraft MRO Capabilities Type Capabilities Type Capabilities B757 All spectrum of maintenance checks Components Overhaul APU Overhaul Maintenance Monitoring Total maintenance & backup support Interior reconfiguration & refurbishment Pylon modification B777 B787 All spectrum of maintenance checks Total maintenance & backup support Maintenance Monitoring Cabin Modifications Pax Cabin interior reconfiguration Crew rest compartment installation Line Maintenance B767 Total maintenance & backup support JT9D & PW4000 Series Engine Overhaul Pylon modification (SIP Mod.) APU Overhaul Interior reconfiguration & refurbishment This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 5

6 Aircraft MRO Capabilities Type Airbus A-320 Series Airbus A-330 Series Airbus A /- 300 Capabilities All spectrum of maintenance checks Total maintenance & backup support CFM56 Series & V2500 Engine Overhaul Components Overhaul APU Overhaul Maintenance Monitoring All spectrum of maintenance checks Total maintenance & backup support Maintenance Monitoring All spectrum of maintenance checks Total maintenance & backup support Maintenance Monitoring This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 6

7 Special Structural Processes Experience Scribe Marks in the Fuselage Lap Joint area IAI/BEDEK has all the necessary manpower and technologies for the process: SDMS (Surface Deformation Measurement System) laser based technology for measuring depth of the scribe marks Phased Array Ultrasonic System to enable the inspections to be carried out in a shorter length of time and higher level of accuracy Experienced Engineering, QA, NDT and structural mechanics This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 7

8 Working Area Total BEDEK Aviation Group -104 acres / 422,000 m2 BEDEK Group roofed working Area: acres/ 164,000 m2 Aircraft division hangars: 7 W.B. hangars (5 X B747 or A340 or B X B767/MD11 A/C bays) 5 N.B. hangars (10 A/C bays plus supporting shops) This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 8

9 Thousands MRO Events Since 1953 This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 9

10 Thousands MRO Events Since 1953 This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 10

11 Engineering Capabilities Design and Development Structure & Systems; Avionics & Electrical; Stress Substantiation; Loads, Flutter, Fatigue Aircraft Programs Cargo Aircraft Conversions Multi-Mission Tanker Transport Avionics Upgrade Programs Maintenance Aircraft, Engines, Components Maintenance; Ageing Aircraft and Life Extension Programs; Salvaging of Structural Elements; Edit picture Continuous development of hi-tech repairs, approved by FAA & EASA This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 11

12 Flight Operation Capabilities Certify experienced experimental test pilots for the fallowing services around the world Post Heavy Maintenance Test Flights Development and Production Test Flights Demonstration Flights Aircraft Delivery and Ferry Flights Crew Training Flights Change of operator compliance flights Offers full logistic support for flight services This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 12

13 Manpower Total manpower: 1201 employees (All BEDEK: 2175) 121 Engineers (Supported by IAI H/Q Engineering Division) 77 Logistics 91 Quality Assurance 806 Production 106 Management Average gained experience (years) 10 years 350 employees years 298 employees years 131 employees years 252 employees 40+ years 170 employees This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 13

14 Airframe MRO Management Preplanning Process Receipt of work scope from customer Checking routine cards and Additional Work (AD s, SB s, etc.) Preparation of initial work plan, determination of critical path Determination of the turnaround time for check Manpower allocation (Integrated with commercial quotation) No. of mechanics per skill Lead mechanics Other resources allocation GSE Special tools Staff meeting - project requirements presentation Fine tuning of the above along with final work package from customer Perform consumable parts list for order for the check Special tool list needed for the check Staff meeting - project requirements presentation This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 14

15 Airframe MRO Management (Cont.) 12 Stage Process Aircraft Receiving and hangaring / Induction checks Cleaning / Stripping Docking, Jacking, Interior Removals CDP (Condition Determination Phase), Initial Inspection, Removals Servicing / Replacement / Repairs, Drop 1 Installations, Drop 2 Interior Installations, Lubrications Operational Checks Finals / Leak Checks / Gear Retractions Line Checks, Engine Run-ups, Compass Swing Test Flight Departure This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 15

16 Airframe MRO Management (Cont.) Communication A/C Division Management Production Directorate Customer Sales & Contracts Project Manager Contract Manager IAI-BEDEK Organization Subordination Regular Customer/Vendor Communication On a Need Basis Customer/Vendor Communication This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 16

17 MRO Support Capabilities NDT Level 3 (in all five major categories) Liaison Engineering Flight Operations: Ferry and test flight capability Airport ground handling Advanced composite material repairs Interior & Completion: Galleys, Lavatories & Seats Overhaul Side Wall & Ceiling Panel Relining Machine shop Sheet metal shop Strip and paint This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 17

18 Logistic Support Over 1,200m2 of storage specifically for MRO materials Support of consignment warehouse Israeli Customs quick clearance & release procedure Pre-draw / 100% replacement material inventory 24/7 inbound and outbound AOG Service Experience working with all major couriers (DHL, UPS, FDX, TNT) This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 18

19 Information Technology SAP - ERP Integrative Corporate-wide system Integrative MRO management Uniquely tailored for BEDEK Project Management Financials Logistics Operations Shop-Floor control TOC based Project management System Project Management Resource Management Critical Chain Identification This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 19

20 Main Customers AIRLINES ABX AIR INC ADRIA AIRWAYS AEROLINEAS ARGENTINAS AEROSPACE FINANCE AERSALE AIR ATLANTA ICELANDIC AIR BERLIN AIR BRIDGE CARGO AIR CANADA AIR CARGO GLOBAL AIR CASTLE AIR CHINA (Cargo) AIR EUROPA AIR FRANCE AIR INDIA AIR MOBILITY COMMAND AIR NAMIBIA AIR PULLMANTUR AIR TANZANIA AIRBUS INDUSTRIE ALASKA AIR ALITALIA ARMADA DE LA MEXICO ARMSCOR ASIANA AST (Airborne Surviellance Testbed) ATLAS AIR ATSG AZAL BABCOCK & BROWN BELAVIA BELLVIEW BLUEBIRD CARGO BMI BABY BOEING BRAVIA BRITISH AIRWAYS BUSINESS AIR C.A.L CARGO AIR LINES CAM (Aircraft Cargo Management) CARGO JET CHI CHILEAN AIR FORCE CHINA EASTERN AIRLINES CHINA POSTAL CHINA SOUTHERN CIT COLOMBIAN AIR FORCE CORSAIR CSA CYPRUS AIRWAYS DHL DONBASSAERO DVB BANK EL AL ESTAFETA EUROATLANTIC EVAAIR FEDERAL EXPRESS FINOVA FUERZA AEREA MEXICANA GECAS GERMAN WINGS GLOBAL SUPPLY SYSTEMS GUGGENHEIM GULFSTREAM HIFLY IAF (Israeli Air Force) IBERIA ICELANDER ILFC INDIAN AIR FORCE ISRAEL MINISTRY OF DEFENSE JAT AIRWAYS JET2 JETAIRFLY JET MANAGEMENT JETSCAPE JORDAN AVIATION KLM LOT LUFTHANSA MERIDIANA MISTRAL AIR MITSUI MONARCH AIRLINES NATIONAL AIRLINES NEOS OAI - OMNI AIR INTERNATIONAL POLAR AIR CARGO PSF (Conversions) QANTAS RAAF (Royal Australian Air Force) RABOBANK SAA & SAT SAAF (South African Air Force) SAFAIR SAS SKYNET SMARTLYNX SONAIR SOUTH ATLANTIC AIRLINES SOUTHERN AIR SPANISH AIR FORCE STAR AIR SUN EXPRESS TAAG (Angola) TAP (Air Portugal) TAROM THOMSON FLY TNT TRANSAERO AIRLINES TRANSAVIA AIRLINES TRAVEL SERVICE TRITON TURKISH AIRLINES TURKMENISTAN AIRWAYS UKRAINE INTERNATIONAL UNITED UPS USAF (AMC) UTAIR VIRGIN ATLANTIC VOLGA DNEPR AIRLINES WORLD AIRWAYS YANGZE RIVER EXPRESS This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 20

21 Customers Around the World Thomson GECAS Turkish A/L Iberia China Post Turkmenistan Azal Asiana Air China Omni Bluebird Cargo Atlas Air Jet Airways China Eastern Air India Alitalia Ryanair Polar Air VOLOTEA SAA Aerolineas Argentinas Colombian A/F This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 21

22 MRO Sites Deployment France - EAS China - BELINCO - HAITE Mexico - MEXICANA Romania - CRAIOVA Israel - IAI BEDEK This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 22

23 Approvals & Certifications Israel Civil Aviation Administration (CAA) # 01 International Standards Organization ISO 9001, AS 9100 Israel Standard United States Federal Aviation Administration (FAA) # MK1Y325K European Aviation Safety Agency - Ref. EASA China Civil Aviation Administration (CAAC) # F Edit picture India Director General of Civil Aviation # /2000-AI(2) South Africa Civil Aviation Authority # 283 Argentina Administracion Nacional de Aviacion Civil (ANAC) # 1B-130 And many others... This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 23

24 Why Choose Our Aircraft MRO? Professional Skilled Workforce; Experience and Legacy Extensive Infrastructures Back-shop Capabilities (Incld. Comp. & Eng.) High Engineering and Technical Capabilities Sole Independent Supplier of Cargo/Tanker Conversions Strong IAI Corp., IATA Strategic Partner & ICH Member This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 24

25 Thank You! This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 25