Safety insulation transformers for SmartPower controller family
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1 Design and Manufacture of inductive components and ferrites for industrial electronics automotive electronics lighting techonology consumer goods industry telecommunications / entertainmentelectronics Safety insulation transformers for SmartPower controller family We provide solutions
2 Kaschke SMPS Safety Transformers SmarterPower Supply Design The concept of SmartPower is a challenge to the conventional solution of custom transformers by producing standard windings on a variety of power platforms. Josef Postert Head of Sales Kaschke Components GmbH Kaschke Plug & Play With over 50 years of market experience we lead the way in the development of standard transformer solutions for SMPS control IC s. All of our designs meet the necessary safety and performance criteria listed below and are in active production fulfilling many applications. Safety Standards EN EN EN EN EN Important notes for any design Safety Having the correct and safe construction of an isolating transformer is vital. The transformer provides the main safety isolation barrier between lethal voltage and the end user. If you look at most EN safety standards they go into great detail on the specification of wound components. The qualification and design of safety rated parts are often difficult and time consuming. We provide solutions Performance With the integration of more control circuitry into the switching IC the most complex part of PSU design is often the transformer rather than the surrounding components. A poorly designed transformer will produce an inefficient and low performing power supply even with the best switching technology. We provide solutions Reliability Repeatability is the critical component in all PSU designs. Variations in tolerance or quality can lead to expensive over design and field failure. The larger the production volume the larger the problem. We provide solutions 2
3 We provide solutions Safety Integrated Safety Margin 3.75kV Primary to Secondary Isolation as Standard All parts use UL listed Materials Complies with EN Safety Standards Performance Kaschke Power Ferrite K2006 Low Loss Material Optimized For Low Leakage Inductance Optimized For Low Inter-winding capacitance Shield Windings Improved EMC performance Reliability Designed for manufacture 100 % Test Triple Insulated Wire On All Parts Fully Automated Production Process Simple To Design With The parts that are listed, are our 'Standard Range', which we define as popular lines with multiple customers. This Standard Range is continuously updated to keep up with the latest development in power supply silicon. Samples are available to customers free of charge, our default quantity is 2 pieces of any device. You can either contact the Kaschke UK office directly or complete the online enquiry form, we then despatch the same day. Free samples 50 piece pack sizes for prototyping Off-the-shelf stock Local distributor 3
4 Inductor Non Isolated AC-DC 0.2W 4W / Inductors For Use With LNK TN Power** VIN Output Inductance IC Platform Part Number 4 W VAC 5-15V / 240mA 1 mh LNK 302/4/5/6 SMD 10x W VAC 5-15V / 300mA 2.2 mh LNK 302/4/5/6 SMD 10x W VAC 5-15V / 500mA 2.2 mh LNK 302/4/5/6 SMD 18x W VAC 5-15V / 380mA 0.68 mh LNK 302/4/5/6 8 mm Drum W VAC 5-15V / 290mA 1 mh LNK 302/4/5/6 8 mm Drum W VAC 5-15V / 280mA 1.2 mh LNK 302/4/5/6 8 mm Drum W VAC 5-15V / 150mA 1.5 mh LNK 302/4/5/6 8 mm Drum For further technical datas, please visit SMD 10x9 SMD 18x15 8 mm Drum 036.4xx & 036.2xx 4
5 Transformers AC-DC 0.5W 5W / For Use With LNK 520 & LNK XT & LNK LP Power** VIN Output Creepage IC Platform Part Number 4 W VAC 3-4V / 1A 6 mm LNK 500/1 E13/ W VAC 5-6V / 0.75A 6 mm LNK 500/1 E13/ W VAC 11-12V / 0.3A 6 mm LNK 500/1 E13/ W VAC 14-15V / 0.2A 6 mm LNK 500/1 E13/ W VAC 24V / 0.15A 6 mm LNK 500/1 E13/ W VAC 12V / 0.3A; 24V / 0.15A 6 mm LNK 500/1 E13/ * 4 W VAC 3-4V / 1A 8 mm LNK 500/1 E16/ W VAC 5-6V / 0.75A 8 mm LNK 500/1 E16/ W VAC 10-12V / 0.3A 8 mm LNK 500/1 E16/ W VAC 14-15V / 0.2A 8 mm LNK 500/1 E16/ W VAC 5-6V / 0.75A 6 mm LNK 520 E13/ W VAC 5-6V / 0.75A Potted LNK 520 E13/ W VAC 10-12V / 0.3A 6 mm LNK 520 E13/ W VAC 24V / 0.125A 6 mm LNK 520 E13/ W VAC 5-7V / 0.75A 6 mm LNK 562/3/4 E13/ W VAC 12-14V / 0.2A 6 mm LNK 562/3/4 E13/ W VAC 5-7V / 0.75A 6 mm LNK 362 E13/ W VAC 10-12V / 0.3A 6 mm LNK 363 E13/ W VAC 13.7V / 0.3A 6 mm LNK 363 E13/ W VAC 15-18V / 0.15A 6 mm LNK 363 E13/ W VAC 5-7V / 0.4A 6 mm LNK 363 E13/ W VAC 9-12V / 0.7A 6 mm LNK 363 E13/ W VAC 13.7V / 0.7A 6 mm LNK 363 E13/ W VAC 15-18V/ 0.25A 6 mm LNK 363 E13/ W VAC 5-7V / 0.4A 8 mm LNK 364 E16/ W VAC 9-12V / 0.7A 8 mm LNK 364 E16/ W VAC 13.7V / 0.7A 8 mm LNK 364 E16/ W VAC 15-18V/ 0.33A 8 mm LNK 364 E16/ For further technical datas, please visit E13/6 E16/5 5
6 Transformers AC-DC 3W 28W / For Use With TNYII & TNYIII Power** VIN Output 1 Output 2 Creepage IC Platform Part Number 1.5 W VAC 6V / 0.1A 6V / 0.1A 8 mm TNY 263 E16/ * 3 W VAC 12V / 0.25A 6 mm TNY 263 E13/ W VAC 24V / 0.125A 6 mm TNY 263 E13/ W VAC 6V / 0.25A 6V / 0.25A 8 mm TNY 263/4 E16/ * 3 W VAC 6V / 0.5A 8 mm TNY 263/4 E16/ W VAC 15V / 0.2A 8mm TNY 263 E16/ W VAC 24V / 0.12A 8 mm TNY 263/4 E16/ W VAC 5V-6V / 0.6A 6 mm TNY 263/4 E13/ W VAC 18V / 0.3A 6 mm TNY 263/4 E13/ W VAC 15V / 0.13A 24V / 0.1A 6 mm TNY263/4 E13/ W VAC 12V / 0.25A 12V / 0.25A 8 mm TNY 263/4 E16/ * 6 W VAC 6V / 0.5A 6V / 0.25A 8 mm TNY 265/ E16/ * 6/274 6 W VAC 12V / 0.25A 12V / 0.25A 8 mm TNY 265/ E16/ * 6/274 8 W VAC 5-7V / 0.6A 5-7V / 0.6A 8 mm TNY 276 E16/ * 8 W VAC 8-12V / 0.4A 8-12V / 0.8A 8 mm TNY 275/6/7 E16/ * 8 W VAC 12-15V / 0.6A 8 mm TNY 275/6/7 E16/ * 8 W VAC 28V / 0.28A 8 mm TNY 275/6/7 E16/ * 9 W VAC 6V / 0.75A 6V / 0.75A 8 mm TNY 267/ E16/ * W VAC 12V / 0.36A 12V / 0.36A 8 mm TNY 267/ E16/ * W VAC 12V / 0.4A 5V / 0.9A 8 mm TNY 267/ E16/ W VAC 5V / 0.8A 24V / 0.4A 8 mm TNY 267/ E20/ W VAC 6V / 1,5A 6V / 1,5A 8 mm TNY 268/ E20/ * W VAC 12V / 0.75A 12V / 0.75A 8 mm TNY 268/ E20/ * W VAC 24V / 0.5A 6V / 1A 8 mm TNY 268/ E20/ W VAC 18V / 0,5A 18V / 0,5A 8 mm TNY 268/ E20/ * W VAC 6V / 2.1A 6V / 2.1A 8 mm TNY 280 E25/ * 28 W VAC 13.8V / 1A 13.8V / 1A 8 mm TNY 280 E25/ For further technical datas, please visit Please note all outputs can be regulated to +/- 10% E20/6 Drawings E13/6 & E16/5 please see page 5. 6
7 Transformers AC-DC 20W 100W / For Use With Topswitch Power** VIN Output 1 Output 2 Creepage Platform IC Part Number 22 W VAC 5V / 0.25A 12V / 1.2A 8 mm EF20/6 TOP 242/ W VAC 5-6V / 3.6A 12V / 1.8A 8 mm EF20/6 TOP 242/ W VAC 5V / 0.8A 24V / 0.8A 8 mm EF20/6 TOP 242/ W VAC 12V / 0.9A 12V / 0.9A 8 mm EF20/6 TOP 242/ * 38 W VAC 14-15V / 1,3A 14-15V / 1,3A 8 mm E25/7 TOP * 34 W VAC 24V / 1.0A 5V / 2.5A 8 mm E25/7 TOP W VAC 5V / 2.5A 12V / 1.8A 8 mm E25/7 TOP W VAC 30V / 0.75A 30V / 0.75A 8 mm E25/7 TOP * 45 W VAC 12V / 1,9A 12V / 1,9A 8 mm E25/7 TOP * 50 W VAC 5V / 2.5A 24V / 1.5A 6 mm E30/7 TOP W VAC 13,8V / 3.5A 6 mm E30/7 TOP W VAC 13-15V / 4.5A 8 mm E36/11 TOP W VAC 28V / 2A 6 mm E30/7 TOP W VAC 27-30V / 1.6A 27-30V/1.6A 8 mm E36/11 TOP W VAC 24V / 4A 8 mm E36/11 TOP For further technical datas, please visit Please note all outputs can be regulated to +/- 10% E25/7 E30/7 E36/11 *Note: Multiple outputs can be connected in series or in parallel as long as the maximum power of the transformer is not exceeded. Please see web site or data sheets for possible configurations. **Note: The Power shown is the nominal power of the supply. It may vary depending on the design of the circuit. 7
8 Filters Common Mode & Differential / For Use With LNK/ TNY/ Topswitch I rms Values VIN Filter Type Platform Part Number 0.8 A 22 mh VAC Common Mode E20-CM A 15 mh VAC Common Mode E16-CM A 27 mh VAC Common Mode E16-CM ,4 A 39 mh VAC Common Mode E16-CM A 22 mh VAC Common Mode E13/4-CM A 27 mh VAC Common Mode E13/4-CM A 33 mh VAC Common Mode E13/4-CM A 330 uh VAC Differential 8 mm Drum A 220 uh VAC Differential 8 mm Drum A 100 uh VAC Differential 8 mm Drum A 10 uh 0-60 V DC Output 8 mm Drum A 4.7 uh 0-60 V DC Output 10 mm Drum A 3.3 uh 0-60 V DC Output 8 mm Drum * 3.4 A 4.7 uh 0-60 V DC Output 8 mm Drum * 3.3 A 6.8 uh 0-60 V DC Output 8 mm Drum * 3.2 A 10 uh 0-60 V DC Output 8 mm Drum * For further technical datas, please visit *Drawings please see page 4. E13/4-CM E16/5-CM 8 mm Drum 03 All information given without liability. If you require further information about our products, do not hesitate to contact our representatives, or visit our homepage, 02/2008 Kaschke Components GmbH Rudolf-Winkel-Straße Göttingen Germany Fon +49 (0) Fax +49 (0) kaschke.de
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