Test Report: IRM-20-24

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1 Test Report: IRM W Single Output Encapsulated Type DESIGN VERIFY TEST Output Function Test Input Function Test rotection Function Test Control Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST Model: IRM Test Report 1 / 7

2 DESIGN VERIFY TEST OUTUT FUNCTION TEST 1 RILE & NOISE V1: 200 (Max ) I/: 230VAC V1: 68.5 (Max ) 2 OUTUT VOLTAGE TOLERANCE V1:-2.5 %~ +2.5 % (Max) I/: 115 VAC / 264 VAC O/:FULL/ MIN LOAD V1: %~ % 3 LINE REGULATION V1: -0.3 %~ % (Max) I/:115VAC ~ 264 VAC V1: %~ 0 % 4 LOAD REGULATION V1:-0.5 %~ +0.5 % (Max) I/: 230 VAC O/:FULL ~MIN LOAD V1: %~ 0.26 % 5 SET U TIME 230VAC: 1000 ms (Max) I/: 230 VAC 230VAC/ 733 ms 115VAC: 1000 ms(max) I/: 115 VAC 115VAC/ 618 ms 6 RISE TIME 230VAC: 20 ms (Max) I/: 230 VAC 230VAC/ 11.7 ms 115VAC: 20 ms (Max) I/: 115 VAC 115VAC/ 13.3 ms 7 HOLD U TIME 230VAC: 40 ms (TY) I/: 230 VAC 230VAC/ 49.1 ms 115VAC: 8 ms (TY) I/: 115 VAC 115VAC/ 9.1 ms 8 OVER/UNDERSHOOT TEST < +5% I/: 230 VAC 9 DYNAMIC LOAD V1: 2400 I/: 230 VAC (1).O/:FULL /Min LOAD 90%DUTY/ 1KHZ (2).O/:FULL /Min LOAD 90%DUTY/ 3KHZ (3).O/:FULL /Min LOAD 90%DUTY/ 5KHZ (4).O/:FULL /Min LOAD 50%DUTY/ 120HZ TEST: <5 % (1) 328 (2) 168 (3) 135 (4) 488 p Model: IRM Test Report 2 / 7

3 INUT FUNCTION TEST 1 INUT VOLTAGE RANGE 85VAC~264 VAC I/:TESTING I/: LOW-LINE-3V= 82 V HIGH-LINE+15%=300 V O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF ) TEST: OK 82.7 V~264V 2 INUT FREQUENCY RANGE 47HZ ~440 HZ OSC I/: 85 VAC ~ 264 VAC O/:FULL~MIN LOAD 3 EFFICIENCY 85% (TY) I/: 230 VAC TEST: OK 87.2 % 4 INUT CURRENT 230V/ 0.4 A (TY) I/: 230 VAC I = 0.19 A/ 230 VAC 115V/ 0.6 A (TY) I/: 115 VAC I = 0.36 A/ 115 VAC 5 INRUSH CURRENT 230V/ 40 A (TY) I/: 230 VAC COLD START 6 LEAKAGE CURRENT < 0.25 ma /240 VAC I/: 240VAC O/:Min LOAD 7 NO LOAD CONSUMTION < 0.1 W I/:240VAC O/:NO LOAD I = 26.1 A/ 230 VAC L-FG: ma N-FG: ma < W ROTECTION FUNCTION TEST 1 OVER LOAD ROTECTION 115 % ~ 160 % I/: 230 VAC I/: 115 VAC O/:TESTING %/ 230 VAC %/ 115 VAC Hiccup Mode 2 OVER VOLTAGE ROTECTION CH1: 27.6 V ~ 32.4 V O/:MIN LOAD 29.87V shut down clamping by zener diode 3 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR I/: 264 VAC Hiccup Mode Model: IRM Test Report 3 / 7

4 COMONENT STRESS TEST 1 ower Transistor U1 Rated: 800 V 1.5 A I/:High-Line +3V = 267 V (1) 532 V DRAIN TO GND eak Voltage O/: (1)Full Load Turn on (2) 536 V (2) Output Short (3)Full load continue (3) 528 V 2 Diode eak Voltage D100 Rated: 20 A 300 V I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2)Output Short (3)Full load continue 3 Clamp Diode eak Voltage D 2 Rated: 800 V 2 A I/:High-Line +3V = 267 V O/: (1) Dynamic Load 90%Duty/1KHz (2)Full load continue 4 Input Capacitor Voltage C5 Rated: 27u/400V 105 I/:High-Line +3V = 267 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 219 V (2) 221 V (3) 155 V (1) 500 V (2) 488 V (1) 372 V (2) 372 V (3) 372 V 5 Control IC Voltage Test U1 Rated: 27 V I/:High-Line +3V = 267 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 18.2 V (2) 16.8 V (3) 18.2 V Model: IRM Test Report 4 / 7

5 SAFETY & E.M.C. TEST SAFETY TEST 1 WITHSTAND VOLTAGE I/-O/: 3 KVAC/min I/-O/: 3.6 KVAC/min I/-O/: ma 2 ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-O/: 500 VDC /70%RH I/-O/: 9999 MΩ E.M.C TEST 1 HARMONIC EN I/: 230 VAC/50HZ ASS CLASS B 2 CONDUCTION EN55022 CLASS B 3 RADIATION EN55022 CLASS B 4 E.S.D EN INDUSTRY AIR:8KV / Contact:4KV I/: 230 VAC (50HZ) O/:FULL/50% LOAD I/: 230 VAC (50HZ) I/: 230 VAC/50HZ ASS Test by certified Lab ASS Test by certified Lab CRITERIA A 5 E.F.T EN INDUSTRY INUT: 2KV 6 SURGE IEC INDUSTRY L-N :1KV I/: 230 VAC/50HZ I/: 230 VAC/50HZ CRITERIA CRITERIA A A 7 Test by certified Lab & Test Report repare Model: IRM Test Report 5 / 7

6 RELIABILITY TEST ENVIRONMENT TEST 1 TEMERATURE RISE TEST MODEL: IRM ROOM AMBIENT BURN-IN:2 HRS I/: 230VAC O/: FULL LOAD Ta= HIGH AMBIENT BURN-IN: 2 HRS I/: 230VAC O/: FULL LOAD Ta= 51.3 NO osition ART NUMBER ROOM AMBIENT Ta= 21.6 HIGH AMBIENT Ta= LF LF512-R0 UU A LF mH B U1 WM ICE3AR2280CJZ FRD 1A/1KV FR107 D2 T-52mm u/400V *20 C5 KXJ IIR MT TF2539 RM6 T1coil IRM20-24 B MT TF2539 RM6 T1core IRM20-24 B C/E 330u/35V UL10Kh C101 10*12.5 ZLH SFRD STTH2003CT D100 20A/300V TO BD1 SMD BD 2A/800V TT OVER LOAD BURN-IN TEST 3 LOW TEMERATURE TURN ON TEST 1 HOUR ( MIN ) I/: 230 VAC O/: 125 % LOAD TURN ON AFTER 2 HOUR I/: 264VAC/115VAC O/: 100 % LOAD Ta= HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 50 I/: 272 VAC Ta= 50 HUMIDITY= 95 %R.H 5 TEMERATURE COEFFICIENT %/ (0~50 ) I/: 230 VAC %/ (0~50 ) 6 STORAGE TEMERATURE TEST 1. Thermal shock Temperature: -40 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:5 CYCLE 5. Input/Output condition: STATIC OK 7 THERMAL SHOCK TEST 1. Thermal shock Temperature: -30 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:10 CYCLE 5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST turn on 58sec;turn off 2sec OK Model: IRM Test Report 6 / 7

7 8 VIBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave 9 CAACITOR LIFE CYCLE (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle (4) Acceleration:5G (5) Test Time:60min in each axis (X.Y.Z) (6) IRM SUOSE C 101 IS THE MOST CRITICAL COMONENT (1) I/: 230VAC Ta= 25 LIFE TIME (2) I/: 230VAC Ta=50 LIFE TIME (3) I/: 230VAC O/:75% LOAD Ta= 50 LIFE TIME (4) I/: 230VAC O/:50% LOAD Ta= 50 LIFE TIME 10 MTBF MIL-HDBK-217F NOTICE S2 ARTS COUNT TOTAL FAILURE RATE: KHRS (1) HRS (2) HRS (3) HRS (4) HRS 11 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 30,000 TA 50 DATE SAMLE TEST RESULT TESTER AROVAL RD SAMLE ASS Shenym Wangdz RODUCT SAMLE ASS Shenym Wangdz RODUCT SAMLE (Y1306D069) ASS Shenym Wangdz 2007/3/20 A50-S014 Model: IRM Test Report 7 / 7

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