Based in Santa Fe Springs, California, Phillips Industries has manufacturing and distribution facilities throughout the U.S. and Canada.

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2 In 98, Hugh Phillips began selling truck parts to produce haulers. Seizing an opportunity, he developed and applied for a patent for a vehicle signal arm. The company began manufacturing the signal arm two years later, and this single product became the foundation on which the company's success was built. Over the decades, Phillips has evolved from a parts distributor to an innovator and manufacturer of advanced-concept parts for the transportation industry. "In many cases, the only way to meet our specifications was to build it ourselves," says Bob Phillips, President. This philosophy has made the company a recognized leader in quality and innovation. Seizing another opportunity in the early 970's, Phillips developed what is now accepted as the industry standard - the coiled electrical assembly. Today, Phillips Industries is a creator as well as a distributor of a wide variety of electrical and air products, serving the transportation industry. The company is a supplier to virtually every major tractor and trailer manufacturer in the U.S., and a leader in the parts aftermarket for the transportation industry. Phillips leadership in quality and innovation has been recognized by numerous industry awards including Ford's Q, Freightliner's Master's of Quality, Paccar's Preferred Supplier, Volvo's ISO 900 and the coveted industry-wide ISO 900:000 certification. Based in Santa Fe Springs, California, Phillips Industries has manufacturing and distribution facilities throughout the U.S. and Canada.

3 TABLE OF CONTENTS Phillips Industries Santa Fe Springs, CA 070 Burke Street, Santa Fe Springs, CA FAX ELECTRICAL ASSEMBLIES Coiled, Straight PAGE 4 ELECTRICAL CONNECTORS Plugs, Sockets, Socket Breakers PAGE CABLE SUPPORT STOW-A-WAY, Tracker Bars, Pogo Sticks PAGE 4 PAGE 7 AIR ASSEMBLIES & CONNECTORS Coiled Air, Gladhands, Seals, Air Tubing, Brass Fittings PAGE 39 WIRE & CABLE Bulk, Battery, Primary, Service PAGE 48 BATTERY TERMINALS & ACCESSORIES Terminals, Lugs, Jumpers, Booster Cables, Hardware Phillips Industries Dallas, TX 370 Pagemill Road, Dallas, TX FAX WE MAKE PRODUCTS THAT MAKE A DIFFERENCE Phillips Industries has compiled the information contained herein from what it believes are authoritative sources and believes that it is accurate and factual as of the date printed. It is offered solely as a convenience to its customers and is intended only as a guide concerning the products mentioned. Since the user's product formulation, specific use application, and conditions of use are beyond Phillips Industries control, Phillips Industries makes no warranty or representation regarding the results that may be obtained by the user, or its suitability of any products mentioned for the user's specific application. This information is not to be taken as a warranty or representation for which Phillips Industries assumes legal responsibility nor as permission to use any patented invention without a license. WIRE TERMINALS Heat Shrink, Nylon, PVC PAGE HEAT SHRINK TUBING Heavy Wall, Flexible, Single Wall, Tape PAGE 8 CABLE & WIRE MANAGEMENT Cable Ties, Loom, Grommets, Bushings, Clamps PAGE 8 TRAILER HARNESS SYSTEM Custom & Repair Pieces PAGE 90 DOME LAMPS & CONTROLLERS LED, Fluorescent, PERMALOGIC PAGE PAGE TOOLS Battery, Cutters, Strippers, Crimpers, Extension Cords, Heating Tools, Testers, Charging Clips PAGE TRAFFIC BUILDERS Showroom, Counter, Drawers, Clip Strips PAGE INDEX Copyright 007 Phillips Industries. All rights reserved. CLEAR-VU, DURACOIL, DURAFLEX, ISOCOIL, LECTRACOIL, LECTRAFLEX, PERMACOIL, PERMAPLUG, POWER GRIP, STOW-A-WAY are trademarks of Phillips Industries, Inc. QCS, QCS, QWIK-E, STA-DRY, POLAR AIR are registered trademarks of Phillips Industries, Inc. Fusion and Quick-Connect are trademarks of Quick Cable Corporation. Printed in U.S.A.

4 ELECTRICAL ASSEMBLIES Designed to perform in temperatures of -8ºF to 9ºF Excellent recoil memory, chemical and abrasion resistance UNBREAKABLE, non-corrosive housing resists impact, even at -ºF Large finger grips for easy coupling/uncoupling Set screw for easy cartridge replacement Sealed against rear entry water intrusion QCP Quick-Connect Plug See pages & 7 Durable PVC overmold seals connection and locks out corrosion Floating brass pins for secure installation in mis-aligned sockets Pin contacts wrapped with compression springs to retain tight fit, time after time Molded wiper rings keep contacts dry Standard on all Phillips cable assemblies and plugs

5 ELECTRICAL ASSEMBLIES ELECTRICAL CABLE ASSEMBLIES Large finger grips for coupling/uncoupling, even with gloves Longer plug interior for easy maintenance Protected with non-corrosive, non-conductive, dielectric grease PERMAPLUGS have machine-crimped terminals for increased conductivity Meets SAE J0, J394 or ISO 373 QCP (Quick-Connect Plug) Assembly /8, / & / ga ABS Applications, with Quick-Connect Plugs, with Quick-Connect Plugs, 48 lead, with Quick-Connect Plugs See website for details FIELD REPAIRABLE IN SECONDS! Replaceable cartridge for quick & easy repair on the road Unbreakable housing Plug is sealed for corrosion protection Flexible from -8ºF to 9ºF (-3ºC to 9ºC) Excellent recoil memory, chemical & abrasion resistance Replaceable cartridge - (page ) - Insert cartridge /8, / & See website for details Recommended for ABS applications and trailers with high voltage demands Flexible from -8ºF to 9ºF (-3ºC to 9ºC) Excellent recoil memory, chemical & abrasion resistance UNBREAKABLE PERMAPLUGS or heavy-duty, reinforced zinc die-cast housing /8, / & ,,,,,, ABS Applications with two PERMAPLUGS with two zinc die-cast plugs with two PERMAPLUGS with two zinc die-cast plugs 48 lead, with two PERMAPLUGS 48 lead, with two zinc die-cast plugs ABS LECTRACOIL 4/ ga,,,,,, 0, ABS Applications with two PERMAPLUGS with two zinc die-cast plugs with two PERMAPLUGS with two zinc die-cast plugs 48 lead, with two PERMAPLUGS 48 lead, with two zinc die-cast plugs with two zinc die-cast plugs ABS PERMACOIL 4/ ga Recommended for ABS applications Flexible from -87ºF to 0ºF (-ºC to ºC) Good recoil memory, chemical & abrasion resistance UNBREAKABLE PERMAPLUGS or heavy-duty, reinforced zinc die-cast housing Working length - As measured by pull force per SAE J. Length of actual cable is significantly longer

6 ELECTRICAL ASSEMBLIES ISOCOIL /8, / & For ISO/auxiliary applications Flexible from -8ºF to 9ºF (-3ºC to 9ºC) Excellent recoil memory, chemical & abrasion resistance DURACOIL For standard 7-way applications, NON-ABS equipped trailers Flexible from -8ºF to 9ºF (-3ºC to 9ºC) Excellent recoil memory, chemical & abrasion resistance UNBREAKABLE PERMAPLUGS or heavy-duty, reinforced zinc die-cast housing PERMACOIL 4/ ga ABS Applications, with two zinc die-cast plugs, with two zinc die-cast plugs, 48 lead, with two zinc die-cast plugs Twisted pair brown & green wires to avoid electrical interference Male ground pin to prevent mis-connections Heavy-duty, reinforced zinc die-cast housing / & / ga,,,,,,,,,,, NON-ABS Applications with two PERMAPLUGS with two zinc die-cast plugs 7 lead, with one PERMAPLUG 7 lead, with one zinc die-cast plug 7 lead, with two zinc die-cast plugs with two PERMAPLUGS with two zinc die-cast plugs 7 lead, with one PERMAPLUG 7 lead, with two PERMAPLUGS 7 lead, with two zinc die-cast plugs 48 lead, with two zinc die-cast plugs / & /4 ga NON-ABS Applications 4-93, with two zinc die-cast plugs 4-9, with two zinc die-cast plugs / & / ga NON-ABS Applications For standard 7-way applications, NON-ABS equipped trailers w/ minimal voltage demands Flexible from -87ºF to 0ºF (-ºC to ºC) Good recoil memory, chemical & abrasion resistance UNBREAKABLE PERMAPLUGS or heavy-duty, reinforced zinc die-cast housing For Vans & Flatbeds,,,,, 0, / & /4 ga ,,,, 0, with two PERMAPLUGS with two zinc die-cast plugs with two PERMAPLUGS with two zinc die-cast plugs 7 lead, with two zinc die-cast plugs with two zinc die-cast plugs NON-ABS Applications For Flatbeds with with with with with two two two two two PERMAPLUGS zinc die-cast plugs PERMAPLUGS zinc die-cast plugs zinc die-cast plugs Working length - As measured by pull force per SAE J. Length of actual cable is significantly longer

7 ELECTRICAL ASSEMBLIES Straight QCP Assembly /8, / & 4/ ga ABS Applications with Quick-Connect Plugs with Quick-Connect Plugs - FIELD REPAIRABLE IN SECONDS! Replaceable cartridge for quick & easy repair on the road Plug is sealed for corrosion protection Chemical & abrasion resistant UNBREAKABLE, water-tight housing Replaceable cartridge - (page ) cartridge Straight ABS LECTRAFLEX /8, / & 4/ ga ABS Applications 8, with two zinc die-cast plugs, with two PERMAPLUGS, with two zinc die-cast plugs, with two PERMAPLUGS, with two zinc die-cast plugs, with two PERMAPLUGS, with two zinc die-cast plugs Spring-wrapped compression contact pins Chemical & abrasion resistant UNBREAKABLE PERMAPLUGS or heavy-duty, reinforced zinc die-cast housing /8, / & / ga ABS Applications, with two zinc die-cast plugs, with two zinc die-cast plugs, with two zinc die-cast plugs Straight ISOFLEX For auxillary connections Twisted pair brown & green wires to reduce radio noise Spring-wrapped compression contact pins Chemical & abrasion resistant Heavy-duty, reinforced zinc die-cast housing Straight DURAFLEX / & / ga NON- ABS Applications 8, with two zinc die-cast plugs, with two zinc die-cast plugs, with two zinc die-cast plugs, with two zinc die-cast plugs Chemical & abrasion resistant Heavy-duty, reinforced zinc die-cast housing Spring-wrapped compression contact pins 7

8 ELECTRICAL ASSEMBLIES LIGHT-DUTY CABLES & 4-Way Coils -Way Coil - / ga working length with two THERMOSEAL plugs 9-7 working length with two THERMOSEAL plugs 9-7 working length with two THERMOSEAL plugs 9-7 working length with two THERMOSEAL plugs 4-Way Coil - 4/ ga Molded plug for long life 8 working length with two THERMOSEAL plugs working length with two THERMOSEAL plugs working length with two THERMOSEAL plugs working length with two THERMOSEAL plugs For light-duty towing applications such as boats & utility trailers Plugs are molded for moisture & corrosion resistance Same heavy-duty jacket as our PERMACOIL and ABS PERMACOIL Flexible from -87ºF to 0ºF (-ºC to ºC) LIFTGATE CHARGING CABLES For liftgate applications utilizing trailer battery pack 4 ga fine stranded copper for flexibility 0 amp capacity Dual Pole /4 ga Fine Stranded Copper 3-3, ground, hot, 0 amp capacity 3-, ground, hot, 0 amp capacity Excellent recoil memory, chemical & abrasion resistance Flexible from -8ºF to 9ºF (-3ºC to 9ºC) Internal ground to improve ground connections Heavy-duty, reinforced zinc die-cast housing Mates w/ dual pole metal socket -3 (page ) Dual Pole - Dual to Single Lead /4 ga Fine Stranded Copper 3-8, ground, hot, 0 amp capacity 8 Coil has one dual pole & one single pole plug Excellent recoil memory, chemical & abrasion resistance Flexible from -8ºF to 9ºF (-3ºC to 9ºC) Heavy-duty, reinforced zinc die-cast housing Working length - As measured by pull force per SAE J. Length of actual cable is significantly longer.

9 ELECTRICAL ASSEMBLIES Dual Pole Y Adapter /4 ga Fine Stranded Copper 3-30, 48 & 4 leads, ground, hot, 0 amp capacity For fleets with single and dual pole trailers Allows dual pole tractor to connect to single or dual pole trailer Coil has dual pole tractor side and dual & single pole plug trailer side Excellent recoil memory, chemical & abrasion resistance Flexible from -8ºF to 9ºF (-3ºC to 9ºC) Heavy-duty, reinforced zinc die-cast housing Single Pole /4 ga Fine Stranded Copper 3-43, hot, 0 amp capacity 3-4, hot, 0 amp capacity Good recoil memory, chemical & abrasion resistance Flexible from -87ºF to 0ºF (-ºC to ºC) Heavy-duty, reinforced zinc die-cast housing Mates with single pole metal socket -30 (page 7) CORROSION PROTECTION QWIK-SHOT Grease Tube Bucket 80-0 Grease tubes, grams, 00 count Creates non-conductive, watertight barrier for electrical connections Designed for use on plug/socket connections Great for countertop impulse sales Convenient one-use tubes High film strength and exceptional lubricating properties Unlimited applications - heavy-duty, automotive, marine, agriculture, construction, material handling Working length - As measured by pull force per SAE J. Length of actual cable is significantly longer

10 ELECTRICAL CONNECTORS STA-DRY Socket (-70) See page 4 Stainless steel hinge pin and spring Durable glass-filled nylon housing Full-opening lid for easy plug insertion Elongated holes adapt to most mounting positions UNBREAKABLE lid, non-corrosive housing resists impact in cold weather Locking tab inside lid provides solid plug-to-socket connection Inner cavity sealed to prevent corrosion from passing through to wire harness Slanted º for moisture drain Extended front barrel for additional cable support PERMAPLUG (-730) See page Large finger grips for easy coupling/uncoupling UNBREAKABLE housing Floating brass pins for secure installation in mis-aligned sockets 30º cable compression for solid cable grip Extended housing allows for easy repair Standard on all Phillips sockets Standard on all Phillips plugs Shock-absorbing bumper protects housing from impacts

11 ELECTRICAL CONNECTORS PLUGS Large finger grips for ease of coupling/uncoupling Meets SAE J0 specifications (ISO meets ISO 373) Floating brass pins for secure installation in mis-aligned sockets Extended housing for easy repair Wire insertion on 7-way (non-blade), -way and 4-way plugs PERMAPLUG D PERMAPLUG -730, individual clamshell UNBREAKABLE, non-corrosive housing 30º ratcheting compression cable clamp Thread sealed screws prevent wire pull-out Shock absorbing insert bumper protects housing from impacts Spring-wrapped, machined brass compression pins -7 replacement insert (page ) Zinc Die-Cast Connectors D Heavy-duty, reinforced zinc die-cast plug Heavy-duty, reinforced zinc die-cast plug w/ cable guard -730, individual clamshell Thread sealed screws prevent wire pull-out Shock absorbing insert bumper protects housing from impacts Spring-wrapped, machined brass compression pins Heavy-duty, reinforced zinc die-cast housing Strong cable guard to support heavy cables -7 replacement insert (page ) -73 replacement cable guard (page ) ISO Connectors -830 ISO plug with cable guard Replacement plug for ISO 373 coiled and straight cables Heavy-duty reinforced zinc die-cast housing for durability Male ground pin to prevent mis-connection Strong cable guard to support heavy cables -73 replacement cable guard (page ) -8 replacement insert (page ) Cable Guard -73 Cable guard / replacement spring Heavy-duty cable guard for -7, -730 & -830 plugs.090 galvanized steel wire Prevents kinking and offers strain relief for electrical cables

12 ELECTRICAL CONNECTORS QCP Cartridge - Replaceable cartridge Plug-in replacement cartridge for QCP assemblies ONLY (see pages & 7) High quality machined brass pins Floating brass pins for secure installation in mis-aligned sockets PUT ONE IN THE TOOL BOX OR GLOVE BOX AS A SPARE! Replacement Inserts For standard Phillips SAE J0 plugs, black For Phillips ISO 373 plug, yellow -7 fits Phillips -7, -730 & -730 plugs -8 fits Phillips -830 plug Floating brass pins for secure installation in mis-aligned sockets Thread sealed screws prevent wire pull-out 7-Way Blade Type Connector way blade type Light-duty truck & RV connections Non-corrosive housing Large finger grips for easy coupling/uncoupling Brass contacts for superior conductivity Use with -74 socket (page ) & 4-Way Connectors -Way Way way plug -way plug with cable guard 4-way plug 4-way plug with cable guard Heavy-duty, reinforced zinc die-cast housing Brass terminations for superior conductivity Rugged finger grips for easy coupling/uncoupling Easy replacement insert -Way Insert -Way - -way insert Use with Phillips -, -30

13 ELECTRICAL CONNECTORS 4-Way Flat Connectors Vehicle Side 48 flat, three female pins and one male 0 flat, three female pins and one male -4-4 flat, three male pins and one female 48 flat, three male pins and one female Trailer Side Common connection for light-duty towing Universal pin size and configuration Molded connections for durability 8 ga bonded wire Meets SAE J8 LIFTGATE CHARGING PLUGS For liftgate applications utilizing trailer battery pack 0 amp capacity Heavy-duty, reinforced zinc die-cast housing -33 Ground Return System Dual Pole Dual pole plug Provides separate power and ground connections Accepts 4 gauge wire only Separate ground pin for ground return systems Mates with -3 socket (page ) -33 Chassis Ground System Single Pole Single pole plug Universal single pole plug Industry-standard plug Lug for 4 gauge cable included Installs with standard lug crimp tool (crimp code gray) (page 7) Mates with -30 socket (page 7) Single Conductor Breakaway Black socket Red socket Black plug Red plug Ideal for dumptruck applications Breakaway plug/socket ga to ga 0 amp

14 ELECTRICAL CONNECTORS STA-DRY SOCKETS Inner cavity sealed to prevent contaminants from Unbreakable housing and lid passing to wire harness Stainless steel hinge pin and spring Non-corrosive housing Elongated holes for mounting adaptability Resists magnesium chloride, salt, oil, grease and fuels Meets SAE J0 specifications Extended front barrel for additional cable support All part numbers below have split brass pins Slanted º for moisture drain For solid pin sockets, please contact customer service Wire Insertion D -hole, wire insertion -70, individual clamshell Thread sealed screws prevent wire pull-out For added protection against moisture, use socket boot P/N -740 (page 7) Ring & Bullet Termination hole, ring termination -hole, bullet termination 3-hole, bullet termination -7, accepts #8 ring terminals -74 and -7, accepts.80 bullets ISO -8 hole, ring termination, ISO socket For ISO/auxiliary applications Meets ISO 373 specifications Female ground pin Use #8 ring terminals Straight QCS Harness QCS Straight back, 48 blunt-cut cable, includes socket Replacement Socket -hole, bullet termination, recommended for use with -74 Phillips QCS Significantly reduces socket replacement time, lowering maintenance costs Molded housing includes integrated flange to seal out moisture and corrosion For use with standard ABS wiring system Standard on most OE trucks

15 ELECTRICAL CONNECTORS Straight QCS Harness QCS Straight back, 48 blunt-cut cable, includes socket o clock, 48 blunt-cut cable, includes socket Replacement Socket -7 -hole, bullet with locking clip for Phillips QCS Significantly reduces socket replacement time For use with standard ABS wiring systems For use with most OEM configurations 3 o clock, 9 o clock and o clock positions available ISO QCS Harness QCS Straight back, 48 blunt-cut cable, includes ISO socket o clock, 48 blunt-cut cable, includes ISO socket Replacement Socket -8 hole, bullet termination with locking clip, female ground pin, recommended for Phillips ISO QCS only For ISO/auxiliary applications Meets ISO 373 specifications Uses female ground pin 3 o clock, 9 o clock and o clock positions available 7-Way Sockets D hole, wire insertion, split pin -70, retail clamshell -hole, wire insertion, solid pin 3-hole, wire insertion, split pin Replacement insert for -70, -7, split pin Heavy-duty, reinforced zinc die-cast housing Thread sealed screws prevent wire pull-out Elongated holes for mounting adaptability Stainless steel hinge pin and spring Full-opening lid Reduce exposure to contaminants & moisture, use socket boot P/N -740 (page 7)

16 ELECTRICAL CONNECTORS 7-Way Blade Type Socket way blade socket Light-duty truck & RV OEM connections Non-corrosive housing for long life Brass terminations for superior conductivity Mates with -73 plug (page ) & 4-Way Sockets Conductor -way, wire insertion, split pin -00 Mates with - and -30 (page ) -00D -00, clamshell 4 Conductor 4-way, wire insertion, split pin -400 Mates with -4 and -430 (page ) D -400, clamshell Heavy-duty, zinc die-cast housing for durability Elongated holes for mounting adaptability Stainless steel hinge pin and spring for long life Full-opening lid Reduce exposure to contaminants & moisture, use socket boot P/N -40 (page 7) LIFTGATE CHARGING SOCKETS For liftgate applications utilizing trailer battery pack Stainless steel hinge pin and spring for long life 0 amp capacity Zinc die-cast housing Dual Pole Socket -3 Dual pole socket Zinc die-cast housing for durability Solid brass pins Elongated holes for mounting adaptability Stainless steel hinge pin and spring for long life / stud size for lugs Mates with -33 dual pole plug (page 3)

17 ELECTRICAL CONNECTORS Single Pole Socket -30 Single pole socket Zinc die-cast housing for durability Solid brass pins Elongated holes for mounting adaptability Stainless steel hinge pin and spring for long life Mates with -33 single pole plug (page 3) For use with 4 ga, / copper lug Foam Socket Seal Corrosion prevention gaskets, /bag Corrosion prevention gaskets, 0/bag Insert foam seal into base of socket to help stop corrosion Easy and inexpensive way to slow the devastating effects of corrosion Lid Replacement Kit Black - for ISO 373 housings Gray - for socketbreaker housings Black - for socket housings Includes lid, stainless steel hinge pin and spring For use with STA-DRY sockets Socket Boot Fits -400 & -00 Fits -70, -7, -7, -70, -7, -7, -8 Replacement Gasket hole mount socket mounting gasket 3-hole mount socket mounting gasket Replaceable closed cell sponge gaskets for sockets Mounting Bracket Fits all 7-way sockets - -70, -7, -7, -3 & -30 Fits RV 7-way blade type

18 ELECTRICAL CONNECTORS STA-DRY SOCKETBREAKERS Sealed to prevent contaminants from passing to wire harness Non-corrosive housing Stainless steel hinge pin and spring for long life Quick-change circuit breaker can be replaced in 30 seconds Raised interior ribs for moisture exit Includes neoprene closed cell sponge mounting gaskets Full-opening lid 7-Way Socketbreakers Without circuit breakers, split pins With amp circuit breakers, split pins With 0 amp circuit breakers, split pins With 30 amp circuit breakers, split pins Allows up to ground circuits Quick-change circuit breakers 7-Way Socketbreakers w/ 8 Pin Rear pin, solid pins, without circuit breakers 8-pin, solid pins, amp circuit breakers 8-pin, solid pins, 0 amp circuit breakers 8-pin, solid pins, 30 amp circuit breakers 8-pin, single nosebox, split pins, without circuit breakers 8-pin, single nosebox, split pins, amp circuit breakers 8-pin, single nosebox, split pins, 0 amp circuit breakers 8-pin, single nosebox, split pins, 30 amp circuit breakers 8-pin, single nosebox, solid pins, w/o circuit breakers 8-pin, single nosebox, solid pins, amp circuit breakers 8-pin, single nosebox, solid pins, 0 amp circuit breakers 8-pin, single nosebox, solid pins, 30 amp circuit breakers Allows up to 4 connections on circuit Accepts.80 bullet terminals Includes 3 / deep nosebox (-77) ISO Socketbreakers Quick-change circuit breakers Without circuit breakers, solid pins w/ female ground pin With amp circuit breakers, solid pins w/ female ground pin With 0 amp circuit breakers, solid pins w/ female ground pin With 30 amp circuit breakers, solid pins w/ female ground pin When 7 circuits are not enough Reverse ground pin ensures the correct cable is connected For ISO/auxiliary applications Meets ISO 373 specifications Allows up to ground circuits For use with yellow-jacket cables, page &

19 ELECTRICAL CONNECTORS STA-DRY ZINC DIE-CAST SOCKETBREAKERS Meets SAE J0 specifications Raised interior ribs for moisture exit Stainless steel hinge pin and spring Includes neoprene closed cell sponge mounting gaskets Full-opening lid Quick-change circuit breaker can be replaced in 30 seconds Sealed to prevent moisture & contaminants from entering the harness system 7-Way Low Profile Without circuit breakers, split pin With amp circuit breakers, split pin With 0 amp circuit breakers, split pin With 30 amp circuit breakers, split pin For container chassis, piggy-back and intermodal trailers where flush applications are required Circuit breaker designed to be serviced in 30 seconds (page ) Allows up to ground circuits Quick-change circuit breakers 7-Way Extended Barrel Without circuit breakers, split pin With amp circuit breakers, split pin With 0 amp circuit breakers, split pin With 30 amp circuit breakers, split pin Designed to support ABS cable weight Circuit breaker designed to be serviced in 30 seconds (page ) Allows up to ground circuits Quick-change circuit breakers 7-Way Socketbreaker with Nosebox Socketbreaker without circuit breakers, split pin Socketbreaker with amp circuit breakers, split pin Socketbreaker with 0 amp circuit breakers, split pin Socketbreaker with 30 amp circuit breakers, split pin 7/8 deep zinc die-cast nosebox Fits standard mounting holes Includes mounting hardware for socketbreaker to nosebox NOSEBOXES STA-DRY Nosebox Single cavity nosebox kit, 3 / deep with gasket Dual cavity nosebox kit, 3 / deep with backplate Single cavity nosebox kit, / deep with backplate Non-corrosive, nylon housing For use with series or series socketbreakers Impact-resistant Steel reinforced mounting collars Kit includes grommet and socketbreaker mounting hardware 9

20 ELECTRICAL CONNECTORS Zinc Die-Cast Nosebox -77 Zinc Die-Cast Nosebox Kit Zinc die-cast nosebox kit % more interior space than the -79 Larger interior space allows for easier access & maintenance 3 /8 deep Fits series and series socketbreakers Standard hole pattern Kit includes gasket, grommet and socketbreaker mounting hardware Does not include nosebox mounting hardware -79 Adapter Plate Zinc die-cast nosebox kit 7/8 deep For use with series or series socketbreakers Kit includes gasket, grommet and socketbreaker mounting hardware Does not include nosebox mounting hardware -770 Adapter, powder-coated, ga steel Allows standard socket to mate with a nosebox Can be used on single and dual noseboxes Replacement Face Plates Low profile face plate for -70, -7, -7, -73 Extended barrel face plate for -70, -7, -7, -73 Zinc die-cast Stainless steel hinge pin and spring Replacement Gaskets & Grommets D-shaped grommet for junction box (-79 & -9) Socketbreaker mounting gasket Nosebox mounting gasket Closed cell sponge gaskets

21 ELECTRICAL CONNECTORS Replacement Circuit Breakers amp 0 amp 30 amp Longer hot leg for correct and easy installation SAE snap-in type, includes nuts and washers Copper leg mounts to copper strip in socketbreaker Stud-Mounted Circuit Breakers w/ Brackets Right Angle amp 0 amp 30 amp 0 amp In-Line amp 0 amp 30 amp 0 amp Right angle In-line High Capacity Circuit Breakers amp 0 amp 00 amp Water resistant Panel or surface mounted Made of thermoset plastic Rated to 30 VDC, 3000 amp interrupt capacity Complies with SAE J Includes terminal covers ATO/ATC Fuse Blocks way fuse block 8-way fuse block Rated to 30 amps per circuit at volts ATO/ATC blade fuse holder for slip-on terminals Clear, acrylic dust cover with bolt-style screw included ATO/ATC Fuse Panel way fuse panel 8-way fuse panel w/ common ground #-3 stud terminal with hex nut, flat washer and lock washer included No cover required due to recessed fuse contacts 4-48 includes common ground terminals Fuse Panel w/ Common Ground

22 ELECTRICAL CONNECTORS Weatherproof ATO/ATC Fuse Holder Weatherproof fuse holder ", gauge wire leads Includes transparent mountable cap Rated to 0 amps Does not include fuse Self-Stripping ATO/ATC Fuse Holder 4-3 Self-stripping fuse holder Turn any wire into a protected circuit No need to strip wire, simply press it on! Accepts 4-8 gauge wire leads Rated to 40 amps In-Line ATO/ATC Fuse Holder w/ Cover 4-30 In-line fuse holder 30 amp in-line fuse holder for ATO/ATC fuses Includes water resistant cap gauge wire is ½" long Includes 30 amp fuse ATO/ATC Circuit w/ Dual Fuse Holder Dual fuse holder Turns one fuse slot into two! Plugs into occupied or vacant energized fuse block slot Provides one fuse holder to protect existing circuit, and a second fuse holder to protect new circuit Rated to amps at volts gauge lead for new circuit is " long, includes butt connector Fuse not included

23 ELECTRICAL CONNECTORS TRAILER ADAPTERS For light-duty and RV trailer applications Indestructible molded PVC High impact resistance 7-Way Blade to -Way Round Adapter Brn Blue Red Wht way blade to -way round adapter, with center auxiliary pin Grn Yel 3-07 Brn Red 7-way blade to -way round adapter, with center brake pin Blue Wht Grn Yel Way Blade to 4-Way Flat Adapter way blade to 4-way flat adapter Blank Brn Grn Yel Blank Wht 7-way end Wht Grn Brn Yel 4-way end 7-Way Round to 4-Way Flat Adapter Wht way round to 4-way flat adapter Blank Grn Brn Yel Blank -way end Wht Grn Yel Brn 4-way end -Way Round to 4-Way Flat Adapter way round to 4-way flat adapter Blank Wht Yel Brn Grn Blank -way end Grn Wht Brn Yel 4-way end 3

24 ELECTRICAL CONNECTORS / CABLE SUPPORT JUNCTION BOXES Junction CLEAR-VU junction box CLEAR-VU ABS plastic for easy visual inspection Larger junction box accepts ABS cable and additional wiring Ring termination Pass-through grommets accommodate up to.80 O.D. cable Seven # stud posts Hole pattern is 7.37 center to center 3. Quick-Connect Junction pigtail with Packard plus 4-way flat connectors pigtail with Packard connector Replacement lid & pin Easily adaptable to most trailer wiring systems Perfect for rental vehicles CABLE SUPPORT AND ACCESSORIES STOW-A-WAY plug, gladhand holder plug, gladhand holder 3% of truckers Workmen s Comp claims are from accidents occurring behind the cab, according to leading insurance carriers STOW-A-WAY offers safe, easy storage for coiled electrical cables, liftgate cables and air lines when not in use Corrosion resistant and extremely durable Air & electrical can be coupled/uncoupled with both feet on the ground Angled for easy access Mounting Kit Mounting kit Securely mounts STOW-A-WAY to pogo sticks (page ) 4

25 CABLE SUPPORT Pogo Sticks chrome gold chromate chrome gold chromate Designed for heavier ABS cables Extra heavy-duty internal spring Can accept STOW-A-WAY (-04, -04), with mounting kit Includes 3-hose holder 8 coated spring for corrosion resistance Heavy-duty 7/ mounting bolt Tracker Bars Kit with 43 bar & 0 spring Kit with 3 bar & spring Kit with 3 bar & 0 spring Back of cab cable support Kits include bar, snap-on clip, sleeve, 3-hose holder and spring Stainless steel bar Tracker Bar Replacement Parts Kit Kit with single heavy-duty spring, 0 Kit with dual springs Replacement spring and hardware for tracker bars Kits include snap-on clip, sleeve, 3-hose holder and spring(s) Ideal for ABS cable use Replacement Springs Sliding Axles spring with tandem frame clip, 3/4 O.D. spring, O.D. For use on trailers with sliding axles Supports air lines to rear axle Cable & Hose Support, tandem cable and air line support, recommended for straight cable assemblies 0, extra heavy-duty, for use with ABS coiled assemblies, extra heavy-duty, for use with ABS coiled assemblies Pre-galvanized hard drawn wire per SAE-ASTM-A7-77 All springs are O.D

26 CABLE SUPPORT / SOLENOIDS Hose Separators hose separator 4-hose separator Keeps nylon air hoses secure and out of the way For hose size For tractor coiled air, trailer slider hose applications Hose Holders hose holder,.7 hole size 3-hose holder,.7 hole size 4-hose holder, ().8 & (). Zinc-plated hardware -piece ABS clamp 7-8 Snap-On Clip 7-0 Snap-on clip For use with P/N 7-49 & 7-49 Offers easy replacement for spring kits No need to unhook tracker bar Universal Gladhand Holder Gold chromate Chrome plated Accepts individual gladhands Mounts at back of cab or attaches to pogo stick (page ) HEAVY-DUTY LIFTGATE SOLENOIDS 4-30 Volt Amps Inrush Amps VDC INTERMITTENT duty, seconds on/0 seconds off Chassis ground For liftgate applications 4-40 Volt Amps Inrush Amps VDC 80 0 CONTINUOUS duty External ground For liftgate applications

27 AIR ASSEMBLIES & CONNECTORS (PAGE 8) Large, coil diameter to improve flexibility Jacketing provides superior recoil memory, chemical and abrasion resistance Remains flexible to -8ºF for extreme cold weather protection Pre-applied thread sealant provides air tight seal POWER GRIP long brass handle for easy coupling/uncoupling Extra long spring for strain relief and to prevent kinking EXTREME COLD WEATHER AIR COIL Standard on all Phillips aircoils

28 AIR ASSEMBLIES & CONNECTORS COILED AIR Working Length pair (red and blue) pair (red and blue) with 40 lead Working Length See website for details pair (red and blue) red (emergency) coil only blue (service) coil only pair (red and blue) with 40 lead red (emergency) with 40 lead blue (service) with 40 lead 0 Working Length pair (red and blue) REMAINS FLEXIBLE AT -8ºF (-ºC)! FOR EXTREME WEATHER CONDITIONS Excellent recoil memory, chemical & abrasion resistance POWER GRIP gladhand extension provides superior coupling/uncoupling leverage Large coil diameter prevents kinking and provides greater recoil Jacketing prevents fractures and provides durable, rubber feel Meets SAE J844 and J3 specifications Meets FMVSS 7. specifications Meets DOT 49 CFR specifications POWER GRIP Working Length Pair (red and blue) Red (emergency) coil only Blue (service) coil only Working Length Pair (red and blue) Red (emergency) coil only Blue (service) coil only Working Length with 40 Lead long handle for added leverage Pair (red and blue) Red (emergency) coil only Blue (service) coil only EXTRA-LONG BRASS HANDLE ADDS COLD WEATHER COUPLING/ UNCOUPLING LEVERAGE Vertical at the tractor end and angled at the trailer end to prevent hose kinking Includes thread seal for secure connection to gladhand & chassis Meets SAE J844 and J3 specifications Meets FMVSS 7. specifications Meets DOT 49 CFR specifications Working length - As measured by pull force per SAE J. Length of actual tubing is significantly longer.

29 AIR ASSEMBLIES & CONNECTORS Heavy-Duty Coiled Air Working Length Pair (red and blue) Red (emergency) coil only Blue (service) coil only Working Length Pair (red and blue) Red (emergency) coil only Blue (service) coil only Working Length with 40 Lead Pair (red and blue) Red (emergency) coil only Blue (service) coil only 0 Working Length Pair (red and blue) Red (emergency) coil only Blue (service) coil only Includes thread seal for secure connection to gladhand Single piece trailer side & three-piece tractor side fittings Plated steel spring for added cable protection Meets SAE J844 and J3 specifications Meets FMVSS 7. specifications Meets DOT 49 CFR specifications Sliding Fifth Wheel Coiled Air KT extension w/ male pipe thread -300 w/ brass female adapter, 90º elbow fitting & 8 cable tie 0 extension w/ quick connect swivel & coil protector 3 extension w/ male pipe thread Brass ends for durability Industry-standard nylon tubing Extra long spring for strain relief KT Coiled Air Gladhand Extensions Pair (red & blue), clamshell Display, includes 9 pairs of -00, display rack and header card (see page 4) Provides strong leverage for coupling/uncoupling gladhands Durable and strong; made of solid machined aluminum One-piece body for easy installation Bright, corrosion-resistant anodized color coating Easy installation - Installs between air coil and gladhand Heavy diamond knurl for outstanding grip Working length - As measured by pull force per SAE J. Length of actual tubing is significantly longer

30 AIR ASSEMBLIES & CONNECTORS QWIK-E GLADHANDS Improves response time of brake release Cuts brake release time in half! Drivers love it! Quick-release valve and gladhand combined Standard equipment on most OEM trailers Reduces tire flat spots Meets SAE J38 specifications Anodized housing for corrosion protection Patented (#4,733,99) For use with ABS and non-abs brake systems Trailer brakes are released up to 0% faster than conventional methods By reducing brake lining and drum wear, thousands of dollars are saved over the life of the trailer Straight Mount B -0-3 / female pipe thread without filter screen / female pipe thread with filter screen -0, individually bagged For use on trailers only Trailer Mount B female pipe thread bottom port female pipe thread bottom port with filter screen female pipe thread rear port with filter screen female pipe thread rear port -3, individually bagged For use on trailers only QWIK-E Service Kit - Repair service kit Kit includes breather valve, polyurethane seal, snap ring and gasket Quick Exhaust Valve -8-8 Trailer side Tractor side Provides quick exhaust of trailers service air brake pressure (if installed on the service gladhand trailer) Speeds up the application of trailers parking brakes (if installed on the tractor service gladhand) Zinc die-cast Quick Release Valve X X / X X Aluminum die-cast housing for corrosion resistance 0 psi maximum Crack pressure 0. psi

31 AIR ASSEMBLIES & CONNECTORS STANDARD GLADHANDS Wrap-around connector plate provides additional strength Meets SAE J38 specifications Powder-coated connector plate for corrosion resistance Stainless steel detent plates and connector Zinc-coated detent plates plates available, please contact customer service E-coated screws for corrosion protection Straight Mount D D -0-0D Service, blue Service, blue, with filter screen Service, blue, display pack Emergency, red Emergency, red, with filter screen Emergency, red, display pack Universal Universal, display pack For use on air coil, tractor & trailer / pipe port Trailer Mount (38º) Service, blue, bottom port Service, blue, with filter screen, bottom port Service, blue, with filter screen, rear port Emergency, red, bottom port Emergency, red, with filter screen, bottom port Emergency, red, with filter screen, rear port For use on trailer pipe port Cast Iron Service, blue polyurethane seal Emergency, red polyurethane seal Universal, black polyurethane seal Universal, black polyurethane seal w/ dust flaps & screen Cast iron for durability Integrated connector plate Spring-loaded detent plates / pipe port Polyurethane seal Meets SAE J38 specifications

32 AIR ASSEMBLIES & CONNECTORS CORROSION-RESISTANT GLADHANDS Anodized for increased protection against magnesium chloride, Designed for highly corrosive operating conditions Wrap-around connector plate provides additional strength Powder-coated connector plate for corrosion protection Zinc-coated detent plates -003 road salts and chemicals E-coated screws for corrosion protection Polyurethane seal Meets SAE J38 specifications Straight Mount Service, anodized Emergency, anodized For use on air coil, tractor & trailer / pipe thread -33 Trailer Mount Service, bottom port, anodized Emergency, bottom port, anodized pipe thread SPECIALTY GLADHANDS LATCH-IT Gladhands Universal Service, blue Emergency, red HELPS PREVENT ACCIDENTAL GLADHAND DISCONNECTIONS Patented latch provides a positive lock Easy-grip feature ensures fast coupling/uncoupling, even w/ gloves Powder-coated for easy identification Stainless steel connector plate & spring for longevity / pipe port Polyurethane seal Meets SAE J38 specifications Swinger Gladhands Pipe Port Must be used with brass compression fitting, page 3 3 4º 4º 4º 4º 4º with with with with with service gladhand emergency gladhand cast iron service gladhand cast iron emergency gladhand QWIK-E gladhand GLADHAND SWIVELS 80º WITHOUT KINKING AIR LINE! When not in use, gladhand is automatically returned to seal, protecting the air lines Designed for intermodal and piggy-back trailers where straight or angled gladhands are exposed to damage Inner seal prevents dirt and insects from entering the air brake system Stainless steel return spring for long life NPT base accepts and / fittings

33 AIR ASSEMBLIES & CONNECTORS Shut-Off Gladhands Service, blue, / air tube Emergency, red, air tube Emergency, red, / air tube For double trailers Integrated shut-off valve -coded connector plate for easy identification Includes bulkhead fitting Standard with rubber seal Meets SAE J38 specifications Composite Shut-Off Gladhands Service, female pipe thread Emergency, female pipe thread For double trailers Composite material for increased protection against Molded in color for easy identification magnesium chloride, road salts and chemicals Standard with poly seal Integrated shut-off arm to seal air system Patented (#,348,043) Economy Shut-Off Dummy Gladhand -00 Aluminum Inexpensive way to seal rear gladhands for double trailers For double trailers Provides air-tight shut-off cable with ring terminal Gladhand Seals Narrow lip, rubber Wide lip, tapered base for easy insertion, rubber Wide lip, rubber Blue (service), polyurethane Red (emergency), polyurethane Black, polyurethane Retail pack, red, blue, polyurethane With dust flap, gray polyurethane Gladhand seal bucket, 00 count of -0 Gladhand seal bucket, 00 count of -0 Gladhand seal bucket, 00 count of -0 Gladhand seal bucket, 00 count of -03 Gladhand seal bucket, 0 count of -0 & 0 count of must be used with filter screen, pg Fits all industry-standard gladhands

34 AIR ASSEMBLIES & CONNECTORS Gladhand Filter Screens -038 Fits gladhand part numbers -00, -008, -0, -3, -38 Fits QWIK-E gladhand part numbers -0, meets Ontario, Canada regulations -039 Bulkhead Fittings Clamping Overall Thread Size Internal Pipe Thread Size Length /4 /8 /8 Male pipe thread is / NPT For bulkheads up to / thick Frame Clips Holds -3, 4 ga wires Holds 3-4, 4 ga wires Holds -, 4 ga wires Tandem Frame Clip -007 Frame clip For wire, air hoses & tubing Easy to install, simply slide clip into place (can also be used with rivets or self-tapping screws) Secure hose or tubing in place with spring (page ) or cable ties

35 AIR ASSEMBLIES & CONNECTORS AIR BRAKE TUBING Phillips nylon tubing can save as much as 7% in weight over copper tubing or rubber hose Resists road salts, oil, grease, gasoline, diesel fuel and moisture Bends easily without deforming Operating temperature range - 40ºF to +00ºF Type A - Single Wall Tubing /8 O.D., black, 0 box O.D., black, 0 box O.D., black, 0 box Heat & UV stabilized nylon Ideal for pneumatic accessories that operate off of the air system Meets SAE J844 type A specifications Operating temperature range -40ºF to 00ºF Type B - Reinforced / / / / / /8 3/4 3/4 O.D., O.D., O.D., O.D., O.D., O.D., O.D., O.D., O.D., O.D., O.D., black, 0 box black, 0 box black, 00 spool black, 0 box black, 0 box blue, 0 box red, 0 box black, 00 spool black, 0 box black, 0 box black, 0 spool Multi-layered construction - nylon core with fiber reinforced protective nylon cover Excellent abrasion resistance Meets SAE J844 type B specifications Operating temperature range -40ºF to 00ºF NYLON AIR BRAKE TUBING FITTINGS Brass Compression Fittings Fits Fits Fits Fits Fits Fits Fits Fits Fits / / / tubing, tubing, tubing, tubing, tubing, tubing, tubing, tubing, tubing, /8 / / pipe pipe pipe pipe pipe pipe pipe pipe pipe thread thread thread thread thread thread thread thread thread Male Connector 3

36 AIR ASSEMBLIES & CONNECTORS Male Elbow Fits Fits Fits Fits Fits Fits Fits Fits / / / /8 tubing, tubing, tubing, tubing, tubing, tubing, tubing, tubing, /8 / / pipe pipe pipe pipe pipe pipe pipe pipe thread thread thread thread thread thread thread thread Full Union Fits Fits Fits Fits / /8 tubing tubing tubing tubing Tee-Ends Nut Fits tubing Fits tubing Fits / tubing Fits Fits Fits Fits / /8 tubing tubing tubing tubing Sleeve Fits Fits Fits Fits / /8 tubing tubing tubing tubing Nylon Tubing Inserts Fits Fits Fits Fits / /8 tubing tubing tubing tubing

37 AIR ASSEMBLIES & CONNECTORS Quick Connect Push-In Male Connector Fits Fits Fits Fits Fits Fits Fits Fits Fits Fits / / / /8 tubing, tubing, tubing, tubing, tubing, tubing, tubing, tubing, tubing, tubing, /8 / / pipe pipe pipe pipe pipe pipe pipe pipe pipe pipe thread thread thread thread thread thread thread thread thread thread Male Elbow Fits Fits Fits Fits Fits Fits Fits / / / tubing, tubing, tubing, tubing, tubing, tubing, tubing, /8 / pipe pipe pipe pipe pipe pipe pipe thread thread thread thread thread thread thread Full Union Fits tubing Fits tubing Fits / tubing Tee-Ends Fits tubing Fits tubing Fits / tubing

38 AIR ASSEMBLIES & CONNECTORS Rubber Hose Ferrule -0 Brass ferrule for rubber air hose Replacement ferrule for rubber air hose Can be used with -00, -0, -04 Rubber Air Hose Replacement Fittings / - pipe thread - pipe thread - pipe thread Designed to replace end of rubber air hose Fits hose Includes spring guard Heavy-Duty Drain Valve cable with pipe thread Includes brass valve and cable

39 WIRE & CABLE LECTRAFLEX (3-3) See page 4 Concentric jacketing provides consistent abrasion resistance UV protected jacketing resists magnesium and calcium chlorides and other chemicals Paper wrapped for ease of stripping Excellent abrasion resistance Jacketing color-coded to identify ABS, non-abs and ISO Wire gauges imprinted on cable for easy identification Standard on all Phillips cable

40 WIRE & CABLE BULK TRAILER CABLE Resistant to chemicals, oils and fuel Paper wrapped for ease of stripping ARCTIC SUPERFLEX Concentric jacketing - copper centered in jacket for consistent abrasion resistance 7 CONDUCTOR - /8, /, 4/ GA ABS.700 O.D. Black - Brown - Blue - Green - Red - White - Yellow Length Package Stranding GA x 30 x 30 Stranding GA x 30 x 30 Stranding 8 GA 8 x 30 8 x 30 7 CONDUCTOR - /, / GA.40 O.D. Black - Brown - Blue - Green - Red - White - Yellow Length Package Stranding GA Stranding GA x 30 x 30 x 30 x 30 7 CONDUCTOR - /, /4 GA.70 O.D. Black - Brown - Blue - Green - Red - White - Yellow Length Package Stranding 4 GA Stranding GA x 30 4 x 30 4 x 30 x 30 x 30 x 30 CONDUCTOR - /4 GA.0 O.D. DESIGNED TO STAY FLEXIBLE IN EXTREME COLD Dark blue jacket Stays flexible from -8ºF to 7ºF (-ºC to 79ºC) Black - Brown - Green - Red - White - Yellow Length Package Stranding x 30 4 x 30 4 x 30 4 CONDUCTOR - 4/4 GA.440 O.D. Brown - Yellow - Green - White Length Package Stranding x 30 4 x 30 4 x 30 3 CONDUCTOR - 3/4 GA.30 O.D. Black - Red - White Length Package Stranding x 30 4 x 30 4 x 30 CONDUCTOR - /4 GA.340 O.D. Black - White 40 Length Package Stranding x 30 4 x 30 4 x 30

41 WIRE & CABLE LECTRAFLEX 7 CONDUCTOR - /8, /, 4/ GA ABS BRIGHT GREEN.700 O.D. Black - Brown - Blue - Green - Red - White - Yellow Length Package Stranding GA x 30 x 30 x 30 x 30 x 30 Stranding GA x 30 x 30 x 30 x 30 x 30 Stranding 8 GA 8 x 30 8 x 30 8 x 30 8 x 30 8 x 30 BULK HARNESS CABLE For ABS applications Green jacket Superior abrasion resistance Stays flexible to -40ºF (-40ºC) Meets SAE J394 specifications DURAFLEX 7 CONDUCTOR - /, / GA.70 O.D. Black - Brown - Blue - Green - Red - White - Yellow Length Package CONDUCTOR - /, /4 GA.00 O.D. Black - Brown - Blue - Green - Red - White - Yellow Length Package CONDUCTOR - /4 GA.00 O.D. Black - Brown - Green - Red - White - Yellow Length Package For general trailer re-wiring Black jacket Stays flexible to -40ºF (-40ºC) Meets SAE J8 specifications 4 CONDUCTOR - 4/4 GA.400 O.D. Brown - Yellow - Green - White Length Package

42 WIRE & CABLE ISOFLEX 7 CONDUCTOR - /8, /, 4/ GA ISO BRIGHT YELLOW.770 O.D. Black - Brown - Blue - Green - Red - White - Yellow Length Package Stranding GA x 30 x 30 x 30 x 30 x 30 Ideal for multiplexing applications Twisted pair (green & brown) reduces radio noise Superior abrasion resistance Stranding GA x 30 x 30 x 30 x 30 x 30 Stranding 8 GA 8 x 30 8 x 30 8 x 30 8 x 30 8 x 30 Bright yellow jacket color Stays flexible to -40ºF (-40ºC) Meets SAE J394 Welding Cable Size Length Package Stranding O.D. /0 /0 /0 /0 0 0 x 30 x x x Stays flexible to -8ºF (-0ºC) Black jacket Rated to 00V Fine stranding for superior flexibility Neoprene jacketing for durability Resistant to chemicals, oils and fuels Clear Red x x x x x x Clear Smoke 4 ga 4 ga ga ga /0 ga /0 ga ga 4 ga 4 ga ga ga ga ga /0 ga /0 ga x x x x x x x x x x x x x x x Clear 4 ga 4 ga ga ga /0 ga /0 ga 4 Stranding Clear Smoke Length Clear Red Easy to see corrosion creeping through your battery cable Prevents premature battery, starter & alternator replacement Rope-style stranding for flexibility Easy to strip Superior abrasion resistance Flexible from -40ºF to 0ºF (-40ºC to ºC) Meets SAE J7 SGT specifications Size Clear CLEAR-VU Corrosion-Detecting Battery Cable

43 WIRE & CABLE Black Length Stranding ga ga ga 4 ga 4 ga 4 ga ga ga ga ga ga ga /0 ga /0 ga /0 ga /0 ga /0 ga /0 ga ga ga ga 4 ga 4 ga 4 ga ga ga ga ga ga ga /0 ga /0 ga /0 ga /0 ga /0 ga /0 ga 3/0 ga 3/0 ga 3/0 ga 4/0 ga 4/0 ga 4/0 ga x 7 33 x 7 33 x 7 33 x 33 x 33 x 33 x 4 33 x 4 33 x 4 33 x 3 33 x 3 33 x 3 33 x 33 x 33 x 9 x 3 9 x 3 9 x 3 33 x 7 33 x 7 33 x 7 33 x 4 33 x 4 33 x 4 33 x 7 33 x 7 33 x 7 33 x 3 33 x 3 33 x 3 33 x 33 x 33 x 9 x 3 9 x 3 9 x 3 9 x 9 x 9 x 9 x 9 x 9 x Spool Spool Spool Spool Spool Spool Spool Spool Spool Spool Spool Spool Spool Spool Rope-style stranding for flexibility Easy to strip Superior abrasion resistance Operating temperature range -40ºF to +0ºF (-40ºC to ºC) Meets SAE J7 SGT specifications Black Size Red Red Battery Cable Bulk Booster Cable ga, conductor, 0 ft spool High abrasion resistance Fine stranded for flexibility Operating temperature range -40ºF to 40ºF (-40ºC to 0ºC) Rated to 00 0 ft Black/yellow jacket Meets SAE J494 43

44 WIRE & CABLE PRIMARY WIRE SAE Type GPT (General Purpose Thermoplastic) wire Resistant to acids, greases, oils and fuels Good abrasion resistance Concentric jacketing allows for easy wire stripping 4-WAY CONNECTOR CHART COLOR White Green Yellow Red Brown CIRCUITS Ground return Right turn & brake lights Left turn & brake lights Tail lights Soft annealed copper conductors for flexibility Operating temperature range -40ºF to 0ºF (-40ºC to ºC) Meets SAE J8, type GPT 7-WAY ATA CONNECTOR CHART PER SAE J0 Phillips Plug/Socket ID W G R B COLOR CIRCUITS Phillips Plug/Socket ID White Ground return Clearance, marker & ID Tail lights Left turn Stop Right turn Auxiliary/ABS WHT BLK BRN YEL RED GRN BLU Black Brown Yellow -WAY CONNECTOR CHART COLOR White Brown Yellow Red Green Blue CIRCUITS Ground return Tail lights Left turn Stop Right turn Auxiliary circuit Phillips Plug/Socket ID Red Green Blue GD TM LT S RT A How to use this chart: Measure distance from power source/battery to the most distant lamp Determine the total amp draw by adding the amp draw of all the lamps on the circuit Double the distance to include the ground return wire Determine wire gauge by intersecting the length & amp column on the chart. If the length or total amp draw falls in between columns, always use the higher gauge wire WIRE GAUGE SELECTION CHART -Volt System Amps (APP.) Total Length of Cable in Circuit from Battery to Most Distant Lamp Including Ground Side. ft ft ft ft ft ft ft /0 0 ft /0 /0 80 ft /0 3/0 0 ft /0 3/0 4/0

45 WIRE & CABLE Primary Wire Purple Black 4 Gauge Blue 0 FT SPOOLS Brown Green Red White Yellow Orange Pink Red/Black Carded Length 0 ft Spool 00 ft Spool Carded Length 0 ft Spool 00 ft Spool Carded Length 0 ft Spool 00 ft Spool Carded Length 0 ft Spool 00 ft Spool Blister Pack CARDED Blue Green Red White Yellow 8 Gauge Black Blue Green Red White Yellow 0 ft Spool 00 ft Spool Carded Length 0 ft Spool 00 ft Spool Blister Pack 40 Blister Pack Black Gauge 0 Gauge Black Carded Length Blue Brown Green Red White Yellow Black Gauge Blue Green Red White Yellow Purple Black Gauge Blue Brown Green Red White Yellow Orange Pink 8 Blister Pack ft Spool 00 ft Spool Gauge Carded Length Black Blue Red White Blister Pack 8 Blister Pack Blister Pack

46 WIRE & CABLE Primary Wire Assortment spool wire assortment, fits in 80-9 rack below Replacement Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary wire, wire, wire, wire, wire, wire, wire, wire, wire, wire, wire, wire, ga, ga, ga, ga, ga, ga, ga, ga, ga, ga, ga, ga, black blue red black blue brown green red white yellow black red Wire Rack 80-9 Wire rack Holds - 0 rolls For rolls up to gauge Ideal for the primary wire assortment

47 WIRE & CABLE Parallel Wire Gauge / /4 / / 3/ 4/ 3/4 4/4 3/ Type Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. 3 3 Length Std. Black, white, gray jacket Black, white, gray jacket Black, white, gray jacket Black, white, gray jacket Brown, yellow, green Brown, yellow, green, white Brown, yellow, green Brown, yellow, green, white Brown, yellow, green Spool Spool Spool Spool Spool Spool Spool Spool Spool Fig. Fig. Fig. 3 U.L. Service Cord Gauge /4 3/4 Black, white Black, white, green Strands Length 4 X 30 4 X 30 Spool Spool 0 0 Type SJ00W cable Great flexibility and excellent resistance to oil and moisture Good tensile strength, elongation and aging characteristics Excellent abrasion resistance UL, CSA certified for indoor/outdoor use 300V at -40ºC to 90ºC ARCTIC SUPERFLEX CONDUCTOR - /4 GA.340 O.D. Black - White Length Package Spool Spool Spool Stranding x x x x CONDUCTOR - 3/4 GA.30 O.D. Black - Red - White Length Package Spool Spool FLEXIBLE TO -8ºF (-ºC) Designed for durability in extreme temperatures Holds shape to +7ºF (79ºC) Dark blue jacket color Stranding x x x x

48 BATTERY TERMINALS & ACCESSORIES Centered bolt holes improve clamp efficiency and strength All exceed SAE conductivity standard J3 and J8 Smooth contact surface provides greater conductivity Compatible with industry-standard crimper Gauge, polarity and crimp information printed on barrel Chamfered barrel for easy wire entry Made of 0% copper alloy, zinc plated Terminal Provides Full Post Contact Full height of post

49 BATTERY TERMINALS & ACCESSORIES Code & Size The size dots will help you determine the gauge of an unmarked starter cable. Measure the bare conductor only, not the insulation. Actual diameters vary depending on specific wire stranding. 4 /0 /0 3/0 4/0 SOLDER BATTERY CONNECTORS Copper battery connector, with solder and flux PRE-LOADED in wire barrel Ready to use, just add heat Up to 70% stronger than crimp connection Especially good in presence of vibration or corrosive chemicals Flag Clamp connector, strip cable Insert & heat / cool to solidify Gauge Positive Negative & /0 /0 3/0 4/ Add heat shrink Remember to slide shrink tubing to wire before installing terminal GROUP 3 Straight Clamp Gauge Positive Negative 4& & /0 /0 3/0 4/ Non-Rotating Lugs Gauge Hole Single Hole Dual /0 /0 3/ Left Elbow Gauge Positive Negative & /0 /0 3/0 4/ Heavy Wall Lugs Right Elbow Gauge Positive Negative & /0 /0 3/0 4/ Gauge Hole / Hole 4& & /0 /0 3/0 4/

50 BATTERY TERMINALS & ACCESSORIES COPPER BATTERY TERMINALS Copper battery connectors are tin plated for added conductivity and corrosion resistance Can be crimped or soldered Exceeds SAE conductivity standard J3 and J8 Works well with solder slugs (page 8) GROUP 3 Straight Clamp Gauge Positive Negative Universal /0 /0 /0 3/0 4/ Rotating Copper Lugs /0 /0 3/0 Positive Negative /0 /0 3/0 4/ Gauge 4 /0 Positive Negative /0 /0 3/0 4/ Gauge Positive Negative /0 /0 /0 /0 3/0 3/0 4/ Hole Single Gauge 4 & /0 /0 3/0 4/0 Flag 8-40 Hole / Hole 8-7 Non-Rotating Copper Lugs Right Elbow Gauge Hole Dual Heavy-Duty Copper Locking Lugs Left Elbow Gauge Hole Single Gauge Hole Dual Heavy-duty, hand-held crimper Heavy-duty, bench mount crimper Accessory Wire Capability

51 BATTERY TERMINALS & ACCESSORIES HEAVY-DUTY TIN PLATED COPPER LUGS Wider and thicker pad for better electrical conductivity and greater strength than standard lugs Copper battery lugs are tin plated for added conductivity and corrosion resistance Exceeds SAE standards and conforms to TMC and ATA recommended practices Meets UL standard (UL Std. 48A) Lugs for every application Starter/Ground Lug Heavy-Duty vs. Copper Lugs Gauge / / 4 & /0 /0 3/0 4/ Terminals color matched with cable & crimp dies 0% copper, tin plated for corrosion resistance code, letter code & cable size stamped on every MagnaLug 0% thicker barrel wall 4º Lug Gauge / / % thicker pad % wider pad Copper lug 90º Lug Gauge / / Butt Splice Elbow Gauge Left Right /0 4/ Gauge 4 & /0 /0 3/0 4/ Brazed Seam Lug - Non-Insulated Gauge # / / 8 4 /0 /0 3/ Serrated barrel increases pull-out strength 0% copper, tin plated Cost effective solution

52 BATTERY TERMINALS & ACCESSORIES COPPER LUGS Copper battery lugs are tin plated for added conductivity and corrosion resistance Ideal for crimping or soldering Exceeds SAE conductivity standard J3 and J8 Ideal for general wiring as well as starter or ground connections Straight Lug - Bare Copper GA # / / 8 4 /0 /0 3/0 4/ Gauge / 8 4 /0 /0 3/0 4/ º Lug - Tin Plated Bare Copper Lug Kit 8-9 Includes: Replacement Straight Lug - Tin Plated Gauge / / ga, stud, flared 8-4 ga, stud, flared 8-33 ga, stud, flared 8-43 ga, stud, flared 8-3 /0 ga, stud, flared Gauge / 8- /0 ga, / stud, flared /0 ga, stud, flared 4 8- /0 ga, / stud, flared /0 ga, / stud, flared 4 / /0 ga, / stud, flared 4 90º Lug - Tin Plated Copper Butt Splice Tin Plated 8-9 Gauge 8 4 /0 /0 3/0 4/ Tin plated for added conductivity

53 BATTERY TERMINALS & ACCESSORIES AUTOMOTIVE, HEAVY-DUTY, MILITARY, MARINE 8- Automotive Universal Automotive clamp, universal, -/0 ga, brass Automotive side terminal, universal, -/0 ga, lead Automotive clamp, universal, -/0 ga, lead Heavy-duty clamp, universal, -4/0 ga, lead 8- Automotive 8- Automotive Heavy-duty design for truck, bus, construction, agriculture & industrial applications For temporary field repairs Universal size to fit ga to /0 ga 8-3 Heavy-Duty Military Negative polarity, lead; zinc plated Positive polarity, lead; zinc plated Military - complies with MIL SPEC A4-/A4- Marine Top Top Top Top post-to post-to post-to post-to stud, positive polarity, brass; tin plated stud, positive polarity, lead; zinc plated / stud, negative polarity, brass; tin plated / stud, negative polarity, lead; zinc plated Marine conversion battery post to stud connector Top Mount Quick Disconnect 8-38 Top post, negative polarity, copper; brass plated Quick disconnect - /4 turn of knob to disconnect battery Great for RV s, golf carts or long term storage of any vehicle Side Mount Quick Disconnect 8-39 Side terminal, universal polarity, copper; brass plated Easy to install on negative battery post Battery is disconnected by loosening the knob, and reconnected by tightening the knob Knob can be removed completely to deter theft Rated to amps continuous, 00 amp surge at volts Includes amp fuse bypass that maintains computer settings, clock, radio, etc. while battery is disconnected Also includes battery terminal markers

54 BATTERY TERMINALS & ACCESSORIES Emergency Push Button 4-00 Push button emergency switch Twist to connect, push to disconnect Allows electrical circuit of a vehicle to be killed with push of a button Heavy-duty - rated to 00 amps continuous, 000 amp surge at volts /" wide x 4 /8" deep, 3" behind panel Heavy-Duty Switch 4-0 Heavy-duty battery disconnect switch Key turns 90º to instantly connect or disconnect the battery Heavy-duty - rated to 00 amps continuous, 000 amp surge at volts ½" wide x 4 /8" deep, 3" behind panel Key is captive in "on" position and removable in "off" position Includes weather-resistant cover Conversion Connectors & Adapters Fig. Fig. Fig Top post-to-side terminal conversion, pos. & neg., lead, pair Side terminal-to-top post conversion, pos. & neg., lead, pair Stud-to-post conversion ( - ), pos. & neg., lead, pair Fig. - Top post-to-side terminal connectors Fig. - Side terminal-to-top post conversion connectors Fig. 3 - Stud-to-top post conversion connectors Fig. 3 Accessory Wire Adapters Fig. Fig. Fig Adapter Adapter Adapter Adapter Adapter bolt, side terminal accessory post for single power lead bolt, side terminal accessory post for dual power lead nut, top terminal accessory post: / - 8 x / nut, top terminal accessory post: - 0 x / nut, top terminal accessory post: - x 3/4 For adding accessory wire connections Precision-machined from solid brass, includes zinc-plated steel nut & washer Connects power accessories directly to battery Adapter nut fits standard battery bolt Side terminal adapter bolt available for single and dual power leads Caution: Accessories directly connected to battery should be protected by fuse or circuit breaker device Inverter Connectors Gauge Can be crimped or soldered Permanent connection, prevents arcing and shorting

55 BATTERY TERMINALS & ACCESSORIES HEAVY-DUTY JUMPERS Truck, bus, farm, construction, etc. /0 gauge for parallel connections of or 3 batteries Exceeds SAE & OEM specifications Ideal for Group 3 & similar batteries Most efficient way to connect two or three paralleled batteries for delivery of maximum starting power at same voltage GROUP 3 Battery Jumpers 9, hole, hole, hole 7, hole Positive (Red) Negative (Black) CLEAR-VU (Clear) Non-rotating, heavy-duty battery terminals /0 ga cable and terminals CLEAR-VU Battery Jumpers - OEM Replacement /0 /0 /0 /0 /0 /0 CLEAR-VU CLEAR-VU CLEAR-VU CLEAR-VU CLEAR-VU CLEAR-VU clear, lug, 8 smoke, lug, 8 translucent red, lug, 8 clear, 3 lug, 7 smoke, 3 lug, 7 translucent red, 3 lug, 7 Rope-style stranding for flexibility Operating temperature range -40ºF to 0ºF Non-rotating lugs Replaces OEM battery cables Translucent cable allows you to see corrosion Heavy wall shrink tubing stops water & contaminants from entering charging system Battery-To-Battery Jumpers Gauge / Lead terminals /0 ga cable Black cable Braided Ground Straps Gauge lug mounting holes Tin plated

56 BATTERY TERMINALS & ACCESSORIES Two Battery Jumpers Top Post-to-Power Take-Off Post 7- Positive 9-4 Negative 9-43 Stud-to-Power Take-Off Post Positive Negative Stud-to-Power Take-Off Stud Positive Negative Three Battery Jumpers Top Post-to-Power Take-Off Post Positive Negative 3-/8 4-3/ Stud-to-Power Take-Off Post 4-3/4 Positive 9-8 Negative 9-83 Stud-to-Power Take-Off Stud Positive Negative 3-/8 4-3/

57 BATTERY TERMINALS & ACCESSORIES TERMINAL PROTECTORS Protects alternator & electrical system from shorts Reduces the risk of battery explosion caused by sparks High temperature PVC construction, rated at 90ºF (90ºC) -coded for easy polarity identification Straight Clamp Gauge & /0 & /0 3/0 & 4/0 Red Black Right Elbow Heavy-Duty Starter Gauge Red Black /0 & 3/ Red 8-73 Black Flag Clamp Gauge /0 & /0 3/0 & 4/0 Red Red 8-74 Black Straight or Angle Lug Left Elbow Gauge /0 & 3/0 Gauge /0 & /0 Gauge Red Black Side Terminal Black Gauge 8- Red 8-7 Black

58 BATTERY TERMINALS & ACCESSORIES SOLDER SLUGS Solder Flux 7-9 oz. bottle of solder flux Cleans conductors and terminals for soldering Solder Slugs Wire Gauge 4 /0 /0 3/0 4/0 Gray Gray Green Pink Black Orange Purple Yellow Solder slugs were developed as a quick way to attach a battery terminal to the cable. Solder slugs eliminate the need for a crimping tool. Makes an OEM quality, sealed connection Drop slug into terminal, insert cable, heat...finished! Fast-easy-clean-safe For best results, use heat shrink tubing (page 8-83) Solder Slug Kits Replacement Heat shrink tubing /0-4/0 ga,, black Heat shrink tubing /0-4/0 ga,, red Heat shrink tubing -4 ga, /, black Heat shrink tubing -4 ga, /, red Heat shrink tubing -/0 ga, 3/4, black Heat shrink tubing -/0 ga, 3/4, red Battery terminal solder flux Solder slug - ga, gray Solder slug - 4 ga, gray Solder slug - ga, green Solder slug - ga, pink Solder slug - /0 ga, black Solder slug - /0 ga, orange Solder slug - 3/0 ga, purple Solder slug - 4/0 ga, yellow Numbers in ( ) indicate quantity in kit Mini Kit () () () () () (0) (0) () () () 7-80 Drawer () () () () () () () () () () () () () () ()

59 BATTERY TERMINALS & ACCESSORIES BATTERY FASTENER HARDWARE Complete selection of standard & heavy-duty battery related hardware Hardware meets or exceeds OEM, SAE or MIL specifications, where relevant 3 9 Fig a 8b 8c a 4 8b 8c Bolt, square head & shoulder nut, -0 X -/8, OEM type Bolt, square head & shoulder nut, / -8 X -3/8, steel, tin-plated Bolt, square head & shoulder nut, / -8 X -3/8, MIL spec, steel, lead-plated Bolt, square head, / -8 X -3/8 (Bolt only) Bolt, side terminal, - X /3, for single power lead Bolt, side terminal, - X /3, for single power lead, OEM type Bolt, side terminal, - X, for dual power leads, OEM type Nut, flange, - Nut, shoulder, / - 8 Nut, closed-cap, -, Stainless Steel, Group 3, Universal Nut, closed-cap, -, red, Stainless Steel, Positive Nut, closed-cap, -, black, Stainless Steel, Negative Nut, wing, - 0, for hold-down bolt Nut, wing, / - 8 Nut, wing, - Nut, hex, / - 8 Nut, hex, - Spacer for dual power lead, side terminal bolt, also fits dual power lead accessory post Washer, fender,, use with wing nut for hold-down applications Washer, 9

60 BATTERY TERMINALS & ACCESSORIES BATTERY BOXES & HOLD-DOWNS Commercial Battery es Dual Volt (Inside 4-3/4 L x W x -/ D, Outside 9-/ L x 4 W x 4 D) 4D (Inside L x 9-W x D, Outside 4-/ L x -/ W x 3 D) 8D High (Inside L x -3/4 W x D, Outside 4/ L x 4-/ W x 3 D) Rugged, durable heavy-wall construction Top vents prevent hydrogen gas build-up Cover held firmly with convenient thumb screws Non-metallic Resists acid, gasoline, oil & solvents Flame resistant UV stabilized (rating ) Heavy-Duty Battery es Group 4 (Inside -L x 7 W x 9-/ H, Outside -/ L x 9 W x -H) Group 7 (Inside -L x 7 W x -/8 H, Outside -/ L x 7-W x -H) Group 4-3 (Inside -3/4 L x 7-W x 9-3/4 H, Outside 4-3/4 L x 9 W x -/ H) Volt (Inside 3-3/4 L x 7 W x 9-/ H, Outside / L x 9 W x -/ H) Acid-proof, seamless polyethylene construction keeps battery clean & dry Top vents prevent hydrogen gas build-up Includes hold-down strap and mounting brackets Adjustable Battery Hold-Downs Offset hold-down Flush hold-down 4 to /8 / to 9 8 /8 to 4 3/ Infinitely adjustable and lockable Non-conductive; eliminates hold-down as source of shorts Ideal for all applications Fiberglass-reinforced polypropylene is rust & corrosion proof Does not include mounting hardware Standard pack of Securing Hardware Lag bolt & washer kit Bolt, nut & washer kit Standard battery clip kit

61 BATTERY TERMINALS & ACCESSORIES Hold-Down Bolt Sets - L Style Hold-down bolt set, 8 Hold-down bolt set, Long thread accommodates all crossbar/frame designs Use with battery trays L style bend eliminates any need to shift or remove battery Sold as a pair - hardware included BOOSTER CABLES Tangle-proof cable Insulation stays flexible in subzero temperatures 0% copper welding cable for maximum conductivity Solid copper 00 and 800 amp clamps Booster Clamps Booster clamps 00 amp amp 9-3 Solid copper parrot clamps Sold in pairs only Hardware included Both clamps accept ga to 3/0 ga lugs, welding and battery cable Heavy-Duty Gauge 4 4 Amp Length ft ft 0 ft Clamp Style Coated parrot Mechanic Mechanic Resealable vinyl bag Carrying handle Commercial Heavy-Duty Gauge 800 amp 0 ft 800 amp ft / Resealable / waterproof bucket Carrying handle 800 amp parrot clamp

62 BATTERY TERMINALS & ACCESSORIES Brush-On Corrosion Protection 8-70 Protective compound, 3 oz. can Special formula seals terminals & connectors against corrosion, moisture, dirt & oil Won t drip or evaporate Use for all exposed electrical terminals & connectors Prevents seizing of threaded fasteners Cleaner Spray 8-7 Cleaner spray, -/8 oz. Neutralizes acid spills, vapor & salt; reducing corrosive action Cleans battery terminals, connectors & hold-down hardware Small aerosol can fits in toolbox or pocket For occasional use Protective Spray 8-7 Protective aerosol spray, 7-/ oz. Red spray protects exposed electrical connections from corrosion, ensuring maximum current flow Use on battery terminals, connectors & hardware Compact size fits in toolbox or pocket For occasional use Protective Washers Felt washers, top post terminal, black, 0 pieces Felt washers, top post terminal, red, 0 pieces Contains long-lasting corrosion inhibitors to extend life of battery connectors & hardware Easy to install - slip over post

63 BATTERY TERMINALS & ACCESSORIES /0 Heavy-Duty Portable Service Kit Replacement /0 ga black battery cable, ' Heat gun Heavy-duty hand-held cable cutter Heavy-duty hand-held hex crimp tool Cable stripper Black." heat shrink tubing, -/0 ga Red." heat shrink tubing, -/0 ga /" x 3/8" tin plated battery bolts & /" nuts 3/8" stainless steel closed cap nuts /0 ga straight clamps, positive /0 ga straight clamps, negative /0 ga flag clamps, positive /0 ga flag clamps, negative /0 ga tin plated straight lugs, 3/8" stud /0 ga tin plated straight lugs, /" stud /0 ga terminal locking lugs, 3/8" stud /0 ga terminal locking lugs, /" stud /0 ga heavy-duty tin plated straight lugs, /" stud /0 ga single cable locking anti-rotational lugs, 3/8" stud /0 ga dual cable locking anti-rotational lugs, 3/8" stud Red terminal protectors, straight clamps - fits /0 & /0 ga Black terminal protectors, straight clamps - fits /0 & /0 ga Red terminal protectors, flag clamps - fits /0 & /0 ga Black terminal protectors, flag clamps - fits /0 & /0 ga ONE PART NUMBER WILL GET YOU STARTED Includes tools, connectors, shrink tubing, hardware & bulk cable More cost effective and versatile than pre-made cables Field Service Kit Replacement Heavy-duty hand-held cable cutter Heavy-duty hand-held hex crimp tool Red " heat shrink tubing, -/0 ga Black " heat shrink tubing, -/0 ga /0 ga straight clamps, positive /0 ga straight clamps, negative /0 ga flag clamps, positive /0 ga flag clamps, negative /0 ga single cable locking anti-rotational lugs, 3/8" stud /0 ga heavy-duty tin plated straight lugs, /" stud /0 ga dual cable locking anti-rotational lugs, 3/8" stud Red terminal protectors, straight clamps - fits /0 & /0 ga Black terminal protectors, straight clamps - fits /0 & /0 ga Red terminal protectors, flag clamps - fits /0 & /0 ga Black terminal protectors, flag clamps - fits /0 & /0 ga without tool 9-0 with tool Available with or without hex crimp tool Field repair kit contains components to build or repair /0 battery cables Portable & convenient 3

64 BATTERY TERMINALS & ACCESSORIES Field Service Kit - Heavy-Duty Replacement 9-04 Assortment contains components needed to make OEM quality cables Durable 4 compartment metal box with handle & latch fits into standard fastener rack Black." heat shrink tubing, -/0 ga Red." heat shrink tubing, -/0 ga /" x 3/8" tin plated battery bolts & /" nuts 3/8" stainless steel closed cap nuts /0 ga straight clamps, positive /0 ga straight clamps, negative /0 ga flag clamps, positive /0 ga flag clamps, negative /0 ga tin plated straight lugs, 3/8" stud /0 ga tin plated straight lugs, /" stud /0 ga terminal locking lugs, 3/8" stud /0 ga terminal locking lugs, /" stud /0 ga heavy-duty tin plated straight lugs, /" stud /0 ga single cable locking anti-rotational lugs, 3/8" stud /0 ga dual cable locking anti-rotational lugs, 3/8" stud Red terminal protectors, straight clamps - fits /0 & /0 ga Black terminal protectors, straight clamps - fits /0 & /0 ga Red terminal protectors, flag clamps - fits /0 & /0 ga Black terminal protectors, flag clamps - fits /0 & /0 ga Field Service Kit - Automotive & Light Truck 9-0 Assortment contains components needed to make OEM quality cables Durable 4 compartment metal box with handle & latch fits into standard fastener rack 4 Replacement Black." heat shrink tubing, -/0 ga Red." heat shrink tubing, -/0 ga /" x 3/8" tin plated battery bolts & /" nuts 4 ga straight clamps, positive 4 ga straight clamps, negative ga straight clamps, positive ga straight clamps, negative 4 ga tin plated straight lugs, 3/8" stud ga tin plated straight lugs, 3/8" stud 4 ga terminal locking lugs, 3/8" stud ga terminal locking lugs, 3/8" stud 4 ga heavy-duty tin plated straight lugs, /" stud 4 ga heavy-duty tin plated straight lugs, 3/8" stud 4 ga heavy-duty tin plated straight lugs, /" stud & ga heavy-duty tin plated straight lugs, /" stud & ga heavy-duty tin plated straight lugs, 3/8" stud & ga heavy-duty tin plated straight lugs, /" stud Red terminal protectors, straight clamps - fits 4 ga Black terminal protectors, straight clamps - fits 4 ga Red terminal protectors, straight clamps - fits & ga Black terminal protectors, straight clamps - fits & ga

65 BATTERY TERMINALS & ACCESSORIES Solder Kit Replacement Safety glasses must be worn when soldering (see sales person to re-order) Black." heat shrink tubing, -/0 ga Red." heat shrink tubing, -/0 ga Solder flux /" x 3/8" tin plated battery bolts & /" nuts 3/8" stainless steel closed cap nuts & ga Fusion solder straight clamps, positive & ga Fusion solder straight clamps, negative /0 ga Fusion solder straight clamps, positive /0 ga Fusion solder straight clamps, negative /0 ga Fusion solder straight clamps, positive /0 ga Fusion solder straight clamps, negative /0 ga Fusion solder single cable locking anti-rotational lugs, 3/8" stud /0 ga Fusion solder dual cable locking anti-rotational lugs, 3/8" stud & ga Fusion solder heavy-duty tin plated straight lugs, 3/8" stud /0 ga Fusion solder heavy-duty tin plated straight lugs, 3/8" stud /0 ga Fusion solder heavy-duty tin plated straight lugs, 3/8" stud Heavy-Duty Battery Terminal Crimpers Battery Terminal Crimper 4- Hand-held 4-3 Bench mount 4-0 Hand-held (See page 7) (See page 7)

66 WIRE TERMINALS STA-DRY CRIMP, SOLDER N SEAL Adhesive-lined tubing adheres to wire insulation Integrated solder ring for ultimate strength and connectivity Seamless barrel for solid crimp Wire gauge clearly visible Polyolefin tubing for corrosion protection STA-DRY CRIMP, SOLDER N SEAL (PAGE 8) STA-DRY SOLDER N SEAL (PAGE 70) STA-DRY CRIMP N SEAL (PAGE 7)

67 HEAT SHRINK CONNECTORS A sealed electrical system is vital to a vehicle s electrical components; they need clean connections to perform their best. STA-DRY connectors provide the best possible electrical connection & protect against corrosion. CRIMP, SOLDER N SEAL HEAT SHRINK CONNECTORS Best strength of all STA-DRY connectors Makes connection stronger than the wire Adhesive-lined heat shrink tubing for permanent connections Strip it Crimp it Solder it Seal it SOLDER N SEAL HEAT SHRINK CONNECTORS No crimping required Perfect for ring, spade & slip-on applications Adhesive-lined heat shrink tubing for permanent connections Strip it Solder it Seal it CRIMP N SEAL HEAT SHRINK CONNECTORS Crimp barrel for mechanical reliability Adhesive-lined heat shrink tubing for permanent connections Strip it Crimp it Heat it Seal it 7

68 HEAT SHRINK CONNECTORS - CRIMP, SOLDER N SEAL CRIMP, SOLDER N SEAL HEAT SHRINK CONNECTORS Best tensile strength of all STA-DRY connectors Satisfies crimp & solder applications with one terminal Makes connection stronger than the wire Patented butt connectors & terminals (U.S. patent # s,,73 and,77,9) Excellent conductivity Adhesive-lined shrink tubing provides: Maximum protection against contaminants Permanent connection Wire gauge imprint on all terminals Butt Connectors C 0 00 Clamshell C Gauge -4 Clamshell C Stud # # Clamshell Clamshell Clamshell C -87C -877C Stud # / Clamshell Clamshell C -874C Gauge Clamshell Stud # # Gauge -4 Heat Required Gauge C Gauge Clamshell Gauge - Ring Terminals Heat Required PUL LS TRE 47% NGT stro n H term inals ger than than & n ylon 8% PVC term stron ger inals Spade Terminals Stud # -880 Gauge - Gauge -4 Heat Required 8 Stud # -879

69 HEAT SHRINK CONNECTORS - CRIMP, SOLDER N SEAL Slip-On -89 Female -89 Part# Part # s 30 Pieces Mini-Torch Male C Tab.0.0 Clamshell C Part # s 48 Pieces 7 /" x 3 3/4" Part# -800 Part # s 8 Pieces " x 3/4" Male Gauge -4 Clamshell Female Part# -803 Gauge -4 Tab.0.0 Gauge - Tab.0 Gauge - Tab.0 Heat Required Part# Part # s Pieces Fits in Standard Cabinets Connector Style Heavy-Duty Ratcheting Crimper 4-30 (See page 8) BUTT CONNECTOR BUTT CONNECTOR BUTT CONNECTOR RING RING RING RING RING RING RING RING SPADE SPADE SPADE INSULATED FEMALE SLIP-ON INSULATED FEMALE SLIP-ON MALE SLIP-ON MALE SLIP-ON MINI-JET TORCH Wire Gauge & Size Kit Drawer Mini Kit Mini Kit , " -4, " -4, /4" -4, 3/8" -, " -, /4" -, 3/8" -, /" 0-8, " -4, " -, " -4,.0" -,.0" -4,.0" -,.0" () () () () () () () () () () () () () () () () () () () () () () () () () () () () () (4) (8) (4) (3) (4) (4) (4) () () () (4) (4) (3) (3) () Numbers in ( ) indicate quantity in kit

70 HEAT SHRINK CONNECTORS - SOLDER N SEAL SOLDER N SEAL HEAT SHRINK CONNECTORS No crimping required Offers best conductivity of all STA-DRY connectors Excellent tensile strength Patented butt connectors and terminals (U.S. patent # s 4,883,9 and,37,478) Adhesive-lined shrink tubing provides: Maximum protection against contaminants Permanent connections Wire gauge imprint on all terminals Butt Connectors Clamshell -0C Clamshell -03C Gauge -4 Gauge - Stud # # Clamshell C Stud #8 # # Clamshell Clamshell Clamshell C -04C -0C Stud # / Clamshell Clamshell C -03C Gauge -4 Heat Required Gauge Clamshell -0C Gauge 0-8 Ring Terminals Gauge 0-8 Heat Required PUL LS TRE 4% NGT stro nge H term r tha inals n than PVC & 79% s nylon tr term inals onger Spade Terminals Stud # -09 Gauge - Gauge -4 Heat Required Stud # -033

71 HEAT SHRINK CONNECTORS - SOLDER N SEAL Slip-On Heat Required Part # -003 Clamshell C Part # s Pieces 7 /" x 3 3/4" Female Gauge -4 Tab.0.0 Part # -00 Clamshell C Male Gauge -4 Tab.0.0 Part # s 70 Pieces " x 3/4" Part # -000 Part # s 4 Pieces " x 3/4" -0 Female -0 Part # Part # s 70 Pieces Fits in Standard Cabinets Male TH G N TRE S ylon n L L n er PU tha g r n e o g tr tron 79% s s 4% nals & als n i m i r term PVC te than Gauge - Tab.0 Gauge - Tab.0 Connector Style BUTT CONNECTOR BUTT CONNECTOR BUTT CONNECTOR RING RING RING RING RING RING RING RING SPADE SPADE SPADE FEMALE SLIP-ON FEMALE SLIP-ON MALE SLIP-ON MALE SLIP-ON HEAT SHRINK TUBING HEAT SHRINK TUBING HEAT SHRINK TUBING TORCH Wire Gauge & Size Mini Kit Kit , " -4, " -4, /4" -4, 3/8" -, " -, /4" -, 3/8" -, /" 0-8, " -4, " -, " -4,.0" -,.0" -4,.0" -,.0" Kit -00 Drawer () () () () () () () () () () () () () () () () () () () () () (4) (4) (4) (4) () () () () () () () (4) (4) () () () () () () () () () () () () (4) () () (4) () () () () () () Numbers in ( ) indicate quantity in kit 7

72 HEAT SHRINK CONNECTORS - CRIMP N SEAL CRIMP N SEAL HEAT SHRINK CONNECTORS Brazed seam on terminals offers: Superior tensile strength Excellent conductivity Less voltage drop Adhesive-lined shrink tubing provides: PULL Maximum protection against contaminants STRE NGTH 7% str Permanent connection onger t h termin Wire gauge imprint on all terminals als & an nylon % str than P Tin-plated copper for corrosion resistance onger VC ter minals Butt Connectors Gauge Clamshell Side ga -4 Side ga - Gauge Clamshell C Gauge 8 Gauge 0-8 Heat Required C TO TO Side ga Side ga 8-7 Ring Terminals Gauge C Heat Required Connects different wire gauges Each end color coded Gauge -4 7 Side ga 0-8 TO Stud # #8 # # Clamshell C Stud # #8 # # / # Clamshell Clamshell Clamshell C -94C -9C -94 Step-Down Connectors Gauge Clamshell Gauge -4 Gauge - Side ga -4 Heat Required -78

73 HEAT SHRINK CONNECTORS - CRIMP N SEAL Clamshell -97C Tab Clamshell -97C Tab Clamshell -9C Tab Male NGTH E R T S nylon PULL n a h t r r onge onge r r t t s s % 7% ls & inals a n i term term C V P than Female Gauge - Tab Gauge - Male Clamshell -97C Gauge Tab Female Gauge - Stud # Gauge -4 Stud # #8 # Heat Required Gauge 0-8 Stud # #8 Gauge -4 Spade Terminals Clamshell -97C Gauge 8 Tab Male Heat Required Gauge 0-8 Stud # / / Fully Insulated Slip-On Female Gauge Clamshell -933C Clamshell -934C Gauge - Stud #8 # # / / # 73

74 HEAT SHRINK CONNECTORS - CRIMP N SEAL Tab.0-9 Tab Tab.0-9 Tab.0-9 Male Gauge 0-8 Tab..0 Female Bullet Heat Required Diameter Diameter Clamshell C Gauge 0-8 Female Gauge 0-8 Heat Required Gauge -4 Slip-On Male Bullet Male Gauge Diameter Clamshell C Gauge Wire Connectors Tab.0 Heat Required -4-4 Gauge -4 Female Gauge - Diameter.7.80 Gauge -4 Male Gauge -4 Heat Required -97 Gauge - Female Gauge

75 HEAT SHRINK CONNECTORS - CRIMP N SEAL Multiple Wire Connectors Heat Required Joins 3 wires in-line -coded tubing Allows for Daisy Chain Part# Part # s 30 Pieces Mini-Torch 7 /" x 3 3/4" 0 Tubing Clear / Blue -74 Clear / Blue Tubing Clear / Yellow -73 Clear / Yellow Closed-End Connectors Part# -903 Part # s Pieces 7 /" x 3 3/4" Part# -900 Part # s Pieces " x 3/4" Gauge - Tubing Clear / Red -7 Clear / Red -7-0 Gauge -4 Gauge Part# Part # s 3 Pieces Fits in Standard Cabinets Heat Required Joins -4 wires depending on wire size Connector Style Wire Gauge Mini Kit Mini Kit & Size Tubing Clear / Blue -730 Tubing Clear / Yellow -79 Gauge 8- Gauge -4 BUTT CONNECTOR BUTT CONNECTOR BUTT CONNECTOR BUTT CONNECTOR BUTT CONNECTOR RING RING RING RING RING RING RING RING FEMALE COUPLER FEMALE COUPLER FEMALE COUPLER MALE COUPLER MALE COUPLER FEMALE BULLET MALE BULLET MINI-JET TORCH , # -4, # -4, /4" -4, 3/8" -, # -, /4" -, 3/8" -, /" 0-8,.0" -4,.0" -,.0" -4,.0" -,.0" -4,.80" -4,.80" () () () -900 Kit -90 Drawer () () () () (0) (30) (0) (4) (4) (4) (4) (4) (4) () () () () () () () () () () () () () () () () () () () (4) (4) () (4) () () () () () () () () Numbers in ( ) indicate quantity in kit Step-Down Shrink Terminal Drawer -70 Contents Butt Connector, Daisy Chain, ga. - ga. Butt Connector, Daisy Chain, ga. - 4 ga. Butt Connector, Daisy Chain, 0 ga. - 8 ga. Closed End Connector, 8- ga. Closed End Connector, -4 ga. Heat Shrink Tubing - Hi-Flow CLEAR-VU, - ga., Clear/Red Dash, " Heat Shrink Tubing - Hi-Flow CLEAR-VU, -8 ga., Clear/Blue Dash, " Heat Shrink Tubing - Hi-Flow CLEAR-VU, 4-4 ga., Clear/Yellow Dash, " Heat Shrink Tubing - Hi-Flow CLEAR-VU, 8-/0 ga., Clear/Orange Dash, "

76 NYLON WIRE TERMINALS NYLON TERMINALS Ring Terminals - Nylon STUD HOLE CHART 8 /4 Stud Size Hole Diam. - in Stud 0 0 / Gauge Stud 0 0 / Gauge 8 Actual-Size Stud Hole Gauge Gauge 8 / 3/8 / 8 /4 / 3/8 / Gauge Hole Diam. - mm Gauge Gauge Gauge Gauge Gauge -4 Slide Terminals - Nylon Gauge - Gauge - Gauge -4 Gauge -8 Butt Connectors - Nylon Tab.0 F 0.0 M Gauge -4 Tab.0 F 0.0 M Gauge - Gauge -4 Gauge 8 Fully Insulated Slip-On Terminals - Nylon Gauge -4 Bullet Connectors - Nylon Gauge -4 Gauge Gauge Tab.0 M 0.0 F 0 Diameter.7 F.7 M.7 F.7 M Gauge

77 NYLON WIRE TERMINALS Wire Terminal Kit - Nylon/PVC -00 Replacement Quick-Slide Terminal - -4 ga., Male, Insulated Nylon Quick-Slide Terminal - -4 ga., Female, Insulated Nylon Bullet Receptacle - -4 ga.,.7, Female, Insulated Nylon Bullet Receptacle - -4 ga.,.7, Male, Insulated Nylon Butt Connector - -8 ga., Insulated Vinyl Butt Connector - -4 ga., Insulated Vinyl Butt Connector - - ga., Insulated Vinyl Ring Terminal - -4 ga., #, Insulated Vinyl Ring Terminal - -4 ga., /4", Insulated Vinyl Ring Terminal - -4 ga., 3/8", Insulated Vinyl Ring Terminal - - ga., #, Insulated Vinyl Ring Terminal - - ga., /4", Insulated Vinyl Ring Terminal - - ga., 3/8", Insulated Vinyl Slide Terminal - -4 ga.,.0 Male, Insulated Vinyl Slide Terminal - -4 ga.,.0 Female, Insulated Vinyl Spade Terminal - -4 ga., #, Vinyl Spade Terminal - - ga., #, Vinyl Quick Connector - -4 ga., Inline Ring Terminal - -4 ga., #, Insulated Vinyl Shop Tool - Wire Stripping and Crimping Tool STA-DRY Cable Tie - 8" White, Nylon, 0#, w/ Mounting Hole

78 PVC WIRE TERMINALS PVC TERMINALS Ring Terminals - PVC STUD HOLE CHART Gauge -8 Stud # 0-0 / 0-04 # Clamshell -004 #8 Clamshell -04 # Clamshell -04 Clamshell -034 / Clamshell -044 Clamshell -04 Gauge -4 Stud #8 0 - # / # Clamshell -4 #8 Clamshell -4 # Clamshell -4 Clamshell -34 / Clamshell -44 Clamshell -4 Gauge - Stud #8 # /4" /" 3/8" /" # #8 # /4" /" 3/8" /" 8 /4 Stud Size Hole Diam. - in / 3/8 Gauge -8 Actual-Size Stud Hole Gauge / 8 /4 / 3/8 / Hole Diam. - mm Clamshell Clamshell Gauge Clamshell Clamshell Clamshell Clamshell Gauge -4 Gauge - Gauge - 78 Gauge Gauge -8 Gauge -8 Gauge -4 Butt Connectors - PVC Clamshell Clamshell Clamshell Clamshell Clamshell Clamshell Clamshell

79 PVC WIRE TERMINALS Hook Terminals - PVC Stud # -404 #8-44 # -44 # Clamshell -404 #8 Clamshell -44 # Clamshell -44 Gauge -4 Stud # -04 #8-4 # -4 # Clamshell -04 #8 Clamshell -4 # Clamshell -4 Gauge - Gauge - Gauge - Gauge -8 Gauge -8 Stud # -304 #8-34 # -34 # Clamshell -304 #8 Clamshell -34 # Clamshell -34 Stud #8-44 # -44 /4" -434 #8 Clamshell -44 # Clamshell -44 /4" Clamshell -434 Slip-On Terminals - PVC 0 0 Clamshell Clamshell Clamshell Clamshell Gauge -8 Gauge -8 Gauge -4 Tab.0" M.0" F.0" M.0" F.87" M.87" F Gauge -4 Tab.0" M.0" F.87" F.0" M.0" F.87" F Gauge - Gauge -4 Gauge - Tab.0" M 0-3.0" F 0-3.0" M Clamshell -34.0" F Clamshell " M Clamshell " F Clamshell -334 Spade Terminals - PVC Stud # -44 #8-44 # -44 # Clamshell -44 #8 Clamshell -44 # Clamshell -44 Gauge Clamshell -304 Clamshell -34 Clamshell -334 Gauge - Gauge -8 Gauge -8 Stud # #8-404 # -404 # Clamshell #8 Clamshell -404 # Clamshell -404 Gauge -4 79

80 PVC WIRE TERMINALS Gauge - Gauge - Tab.0" M Clamshell " F Clamshell -344 Tab.0" M " F 0-3.0" M Clamshell " F Clamshell -34 Gauge -8 Style Inline T-tap Inline T-tap Clamshell -00 Clamshell -0 Gauge -4 Style Inline T-tap Inline Inline T-tap T-tap 0 0 Gauge - Style Inline T-tap Inline T-tap Clamshell -0 Clamshell Clamshell Clamshell Clamshell Clamshell Gauge -8 Clamshell -03 Gauge -4 Clamshell -3 Gauge - Clamshell -3 Gauge -4 Gauge -8 Diameter.7" M Clamshell " F Clamshell -04 Gauge -4 Diameter.7" M.7" F.88" M.88" F.7" M.7" F.88" M.88" F Clamshell Clamshell Clamshell Clamshell 3-Wire Connectors - PVC Gauge - Gauge -8 Bullet Connectors - PVC Gauge -4 Gauge -8 Gauge -4 Gauge -4 Gauge -4 Tab.0" M Clamshell " F Clamshell -334 Gauge -8 Gauge -8 Gauge -8 Quick Splice - PVC Gauge - Fully Insulated Slip-On Terminals - PVC

81 PVC WIRE TERMINALS 4-Wire Connectors - PVC Gauge -8 Clamshell -4 Gauge -4 Clamshell -4 Gauge - Gauge Gauge -4 Clamshell Gauge -8 Traveling Kits - PVC 40 PCS. 80 PCS. 0 PCS Butt connector - -8 ga Butt connector - -4 ga Butt connector - - ga Ring terminal - -8 ga, # Ring terminal - -4 ga, # Ring terminal - -4 ga, #8 Ring terminal - -4 ga, # Ring terminal - -4 ga, /4" Ring terminal - - ga, # Ring terminal - - ga, /4" Slide terminal - -8 ga,.0 female Slide terminal - -4 ga,.0 male Slide terminal - -4 ga,.0 female Spade terminal - -8 ga, # Spade terminal - -8 ga, # Spade terminal - -4 ga, # Spade terminal - -4 ga, #8 Spade terminal - -4 ga, #

82 HEAT SHRINK TUBING HEAT SHRINK TUBING Phillips STA-DRY heat shrink tubing provides the best protection for connections subject to extreme conditions. Heat shrink tubing provides outstanding defense from calcium and magnesium chlorides, heat, shock, cold, vibration, moisture and other critical environmental conditions. Heat shrink tubing can extend the life of terminals indefinitely and assures reliable electrical performance. When heated, the inner wall of adhesive within Dual Wall tubing conforms to the size and shape of the underlying material making a fast, easy, semi-permanent seal with natural strain-relief properties. Material Shrink Ratio s Meltable Sealant UL CSA Military Spec. Flame Retardant Operating Temperature Heavy-Duty Dual Wall Cross-Linked Polyolefin 3: Red & Black Yes 48 D C. MIL-DTL-303/,class No -7ºF To 30ºF (-ºC To ºC) CLEAR-VU Hi-Flow Cross-Linked Polyolefin 4: Clear Yes No No No No -7ºF To 30ºF (-ºC To ºC) CLEAR-VU Dual Wall Flexible Dual Wall Single Wall Cross-Linked Polyolefin Cross-Linked Polyolefin Cross-Linked Polyolefin 3: 3: : Translucent Red, Blue, Yellow Red, Black & Clear Red, Blue, Yellow Yes Yes No E77 E77 E30 No No LR399 MIL-DTL-303/4 MIL-DTL-303/4, Class 3 MIL-DTL-303/, class No Red & Black Yes -7ºF To 30ºF -7ºF To 30ºF -7ºF To 7ºF (-ºC To ºC) (-ºC To ºC) (-ºC To 3ºC) STA-DRY Heavy-Duty Dual Wall Length C C Black Adhesive lined cross-linked Polyolefin -coded for polarity identification Dielectric strength: 00 volts C in part number denotes clamshell package Black Heat Required Red Red Red Red Red Red Red Red Black Black Black Black Black Black Black Black Black Wire Expanded After Gauge ID Recovery / / / / / / Red Red Recommended wire gauge STA-DRY Hi-Adhesive Flow Tubing Red Blue Yellow Orange 8 Wire Gauge /0 Expanded After ID Recovery Length

83 HEAT SHRINK TUBING STA-DRY Flexible Dual Wall Black Clear Length Heat Required Clear Expanded After ID Recovery Black Red Red Black Black Black Black Black Black Black Clear Clear Clear Clear Clear Clear Clear Wire Gauge -/0 3/0-4/ /0 3/0-4/ /0 3/0-4/0 Red Red Recommended wire gauge Adhesive lined cross-linked Polyolefin -coded for polarity identification Dielectric strength: 00 volts STA-DRY CLEAR-VU Dual Wall Blue Yellow Adhesive lined cross-linked Polyolefin -coded for gauge identification C in part number denotes clamshell package Length C - -C -7-7C Yellow Expanded After ID Recovery Blue Red Red Blue Blue Yellow Yellow Wire Gauge Red Red Recommended wire gauge Heat Required STA-DRY Single Wall Blue Yellow Length - -C -4-4C - -C Yellow Expanded After ID Recovery Blue Red Red Blue Blue Yellow Yellow Wire Gauge Red Red Recommended wire gauge C in part number denotes clamshell package Heat Required 83

84 HEAT SHRINK TUBING STA-DRY Heat Shrink Tubing Kits Type STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY STA-DRY Heavy-Duty Dual Wall Part # -80 Part # s 40 Pieces Fits in Standard Cabinets BATTERY CABLE APPLICATIONS STA-DRY Flexible Dual Wall Part # -80 Part # s 0 Pieces Fits in Standard Cabinets PRIMARY WIRE APPLICATIONS STA-DRY Flexible Dual Wall Part # -800 Part # s 78 Pieces X 3/4 PRIMARY WIRE APPLICATIONS Wire Gauge -4 AWG - AWG 8 AWG - AWG /0-/0 AWG -8 AWG -8 AWG -4 AWG - AWG 8 AWG - AWG /0-/0 AWG 8- AWG /0-4/0 AWG /0-4/0 AWG 8- AWG - AWG - AWG Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Flexible Dual Wall Heavy-Duty Dual Wall Heavy-Duty Dual Wall Heavy-Duty Dual Wall Heavy-Duty Dual Wall Heavy-Duty Dual Wall Heavy-Duty Dual Wall -800 Mini Kit () () () () () () () () () () () () -80 Drawer () () () () () () () () () () () () -80 Drawer () () () () () () Numbers in ( ) indicate quantity in kit Self-Sealing Shrink Tape - - x 30 x For watertight connections that cannot use heat Tape seals to itself and cures to a tight, yet flexible waterproof bond Can be applied in any weather condition Withstands hard cleaning chemicals and steam Conforms to the contours of oddly shaped objects Seals to rubber, plastics and metals Rated to -40ºC to +0ºC Super 33+ Electrical Tape -30 3/4 x 7 mil thickness provides solid protective jacketing for high voltage cables and wire harnesses Provides primary electrical insulation up to 00V and 0oF (oc) Inhibits corrosion for electrical conductors Abrasion, corrosion, chemical and UV resistant For indoor or outdoor use UL listed and CSA certified Rated from 0oF (-8oC) to +0oF (oc) 84

85 CABLE TIES -3 Super 88 Electrical Tape 3/4 x 8. mil thickness provides excellent protection for high voltage cables and wire harnesses Provides primary electrical insulation up to 00V and 0ºF (ºC) Inhibits corrosion for electrical conductors Abrasion, corrosion, chemical and UV resistant For indoor or outdoor use UL listed and CSA certified Rated from 0ºF (-8ºC) to +0ºF (ºC) -3 Self-Sealing Pads. x. pads Designed for moisture protection on all electrical connections, such as battery terminals 4 mil thickness provides outstanding corrosion, chemical and UV protection Compatible with plastic, rubber and metal Rated from 0ºF (-8ºC) to +0ºF (ºC) Rated to 00V CABLE TIES Phillips cable ties are manufactured to combine the lowest insertion force with the highest tensile strength. The design of the pawl (locking mechanism) makes Phillips cable ties superior in strength and allows our products to exceed the required industry standard tensile strengths. Phillips mounting pads incorporate a unique no-slip tab that holds cable ties in place during installation. Light & Medium-Duty Nylon - 8 & 0 lb UV Black Per Tie Tensile 8 lb 8 lb 8 lb 8 lb 8 lb 8 lb Bundle Diameter / - 7/8 / - / / - 3/ / - 7/8 / - / / - 3/ MIL-Spec Reference MS Tie Tensile Bundle Diameter MIL-Spec Reference 0 lb / - 7/8 MS lb / - 3 / MS lb / - 4 /8 MS lb / - 7/8 MS lb / - 3 / MS lb / - 4 /8 MS MS UV Black Length Natural Natural 8 lb Nylon 0 lb Nylon Length Natural 4 UV Black UL recognized / CSA approved UV Black Natural 7 Per

86 CABLE TIES Length Per Tie Tensile Bundle Diameter MIL-Spec Reference Nat lb 3/ - 4 / MS Nat. Blk. Heavy-Duty Nylon - 0 lb lb 3/ - 4 / MS Blk. Screw Size # # # # Bundle Diameter / - 3/4 / - 4 3/ - 4 / / - 3/4 / - 4 3/ - 4 / UL recognized / CSA approved UV Black Per Tie Tensile 0 lb 0 lb 0 lb 0 lb 0 lb 0 lb UV Black Length Natural Natural Mounting Hole - 0 & 0 lb 8 UL recognized / CSA approved UV Black Per Tie Tensile 0 lb 0 lb 0 lb 0 lb 0 lb 0 lb Bundle Diameter /8 - /8-3 / - 4 /8 - /8-3 / UV Black 8 Length Natural Natural Releasable-0 lb

87 CABLE TIES Assortment Packs 8 lb 0 lb 0 lb / - 7/8 / - 7/8 / - 3 / MS MS MS Natural Black MIL-Spec Reference MS MS MS Black Bundle Diameter / - 7/8 / - 7/8 / - 3 / Per Natural Tie Tensile 8 lb 0 lb 0 lb Length UL recognized / CSA approved Clamshell dimensions: x 7 /8 x Great for shop use Mounting Pads Length Per Height Slot Height Slot Width Adhesive Nat Rubber Nat. Blk. Makes installation easy!!! Rubber Blk. UL recognized / CSA approved excluding sticky adhesive Heavy-Duty Cable Tie Tools Plastic cable tie installation tool Heavy-duty metal cable tie installation tool Secures nylon cable ties Good for light-duty or occasional use, 8-0 lb ties For professional use - automatic cut off & adjustable, for 8-0 lb ties I.D. / I.D. 3/4 I.D. I.D. I.D. / I.D. Length Spiral Wrap For wrapping cables, wires, hoses or tubing Protects against abrasion, tangling, chaffing and wire pull-out High abrasion resistance Unaffected by most solvents UV resistant Operating range -7ºF to +90ºF 87

88 LOOM / GROMMETS Polyethylene Split Loom Popular choice for routing and protection of wires Provides crush-resistant protection for electrical wires Protects electrical wires even when bent or twisted Wires are inserted quickly, eliminating the time needed for tape, braid or cloth loom Lightweight with excellent flexibility Good abrasion and chemical resistance Operating temperature range -40ºF to +00ºF I.D. Length Std. Pack / / / /8 / Spool Spool Spool Neoprene Grommets I.D. Length Std. Pack 3/4 3/4 3/4 / / Spool Spool Spool Spool Spool Spool Groove Width Drill Diameter / / / / / 7/ / 7/8 3/ Center Hole 3/ / 7/ /8 9/ / 3/ Protect your wire and cable from sharp edges Eliminates sharp and rough edges from through holes Made from neoprene for durability and flexibility Adds a neat, clean look to any installation High resistance to acids, greases, oils and diesel fuels Grommets for /" and ¼" panels Nylon Insulating Bushings 88 Hole Dia. Max. Thick. Center Hole / 3/4 / 3/4 /8 /8 /8 /8 /8 3/4 / / / DRILL HOLE - SNAP IN - RUN CABLE OR HOSE. IT'S THAT EASY! Easy to mount by quickly snapping into place Multiple locks ensure secure fit Protects wire, cable or tubing from sharp, unfinished edges Adds a neat, clean look to any installation Spring-like fingers snap out to hold the grommet in place

89 CLAMPS Rubber Cushion Clamps Provides electrical insulation and vibration absorption Allows for easy adding or rerouting of wires Recommended for long-term applications Galvanized steel for corrosion protection Elongated holes allow for minor adjustments of clamped parts of 00 B A Note: When using with split loom, select the next size up from the size of the split loom. Example: split loom needs 7/ clamp Mounting Hole Tube Size (B) 3/ / 7/ / 9/ /8 3/4 3/4 7/8 -/ / -7/ Mounting Hole Size (A) Mounting Hole Mounting Hole Size (A) Tube Size (B) 3/ / 7/ / 9/ /8 3/4 7/8 -/ / -7/ -/ Clamp Assortment Kit Replacement Mounting Hole Size Tube Size 3/ / /8 3/

90 STA-DRY ELECTRICAL HARNESS SYSTEM STA-DRY SLIM-7 Triple interlocking ridges "D" shaped O-ring seal Wiper seal Thin line plug body is under.00 in height Radius Standard terminal pattern Will still accept Phillips ratcheting clamp Body ridges keep injection points & part lines from increasing plug size Incredibly strong seal Extraordinary corrosion protection Slim design allows for tight squeezes Shape transitions from a round cable to a square plug making pull-through easier Accepts a wide array of cables and wires providing many harness design options Standard 7-pin pattern will still accept previous Phillips plugs and competitors' plugs, making emergency truck stop component change-outs possible Provides the best moisture barrier in the market by using less space than any other standard heavy-duty truck 7 pole connection Phillips Industries - Dallas, TX 370 Pagemill Road, Dallas, TX FAX

91 ELECTRICAL HARNESS SYSTEM Protect against moisture, corrosion and failure by choosing an electrical harness system built to withstand the most extreme environmental conditions. Phillips has the capability to handle your custom harness needs from design through production. All Phillips STA-DRY harnesses are manufactured to your specifications and are corrosion-resistant, easy to install and easy to maintain. Send us your specs and we'll work with you to produce your custom harness today. Superior Quality -0% factory tested components Corrosion-Resistant -Corrosion-inhibiting grease on all modules -Molded material on all plugs adheres / bonds to cables -Molded connections keep moisture and contaminants from penetrating the electrical system Easy to Install -Industry-standard lamp pigtails -Indexed plugs ensure proper connection Easy to Maintain -Harness modules allow for easy replacement should accidental damage occur -Universal pigtail modules eliminate the need to stock separate "curbside" and "roadside" pigtails Custom Capabilities All STA-DRY Electrical Harness System part numbers are recommendations. Additional lengths, molded ends and other options are available. Please ask your sales representative about our custom harness catalog. 9

92 ELECTRICAL HARNESS SYSTEM Van - Doubles 8 ft Key Main Marker modules ABS module Rear T ID/license A B C D E Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. B D A C E B Reefer & Dry Freight Van 48 ft. & 3 ft Key Main Marker modules Mid-turn ABS module Rear T ID/license A B C D E F Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. B C E A D F B C 9

93 ELECTRICAL HARNESS SYSTEM Flatbed 4 ft. & 3 ft Key Main Marker modules Mid-turn ABS module Rear T ID/license B A B C D E F Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. C E F A D B C Container Chassis 4 ft. & 3 ft Key Main Marker modules Mid-turn ABS module Rear T ID/license B A B C D E F Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. C E F A D B C

94 ELECTRICAL HARNESS SYSTEM Repair Kit A B B Main Marker modules ID/license Rear T D C Custom Harnesses Tanker Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. Grain Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative Key A B C D

95 ELECTRICAL HARNESS SYSTEM End Dump Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. Detachable Gooseneck Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. Lowboy Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. 9

96 ELECTRICAL HARNESS SYSTEM Tagalong Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. Utility Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. Equipment Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. 9

97 ELECTRICAL HARNESS SYSTEM Landscape Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. Dump Body Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative. Stake & Platform Typical harness schematic. Custom harnesses available. Contact your Phillips sales representative

98 ELECTRICAL HARNESS SYSTEM Main Module (A) Double Trailer with 3 QCS extension /8, / and 4/ ga conductors exceed the maximum power requirements for the ABS unit Equipped with a detachable 3 molded QCS socket for double trailer use Ring terminals Single Trailer with mid-turn module outlet 0 with mid-turn module outlet 0 with mid-turn module outlet /8, / and 4/ ga conductors exceed the maximum ampheres Easy connection to mid-turn module All mid-turn outlets are dummy plugged Ring terminals QCS Main way female 38 with mid-turn module outlet with mid-turn module outlet /8, / and 4/ ga conductors exceed the maximum ampheres QCS socket - socket can be changed in under minutes Rear Main Repair Harness with 7 pole male on one end & ring terminals on the other Jumper Harness (B) Main Extention main extention /8, / and 4/ ga conductors exceed the maximum ampheres

99 ELECTRICAL HARNESS SYSTEM Marker Harness , lower marker/clearance lamps, upper marker/clearance lamps For use with front (nosebox) marker lamps Standard with # ring terminals for a positive connection Standard with female.80 bullets to add additional lamps Dummy plugged female bullets Custom harness lengths available in increments Male/Female Jumper Harness , with female bullets, with female bullets Female bullets connect to pin lamp pigtails female bullets per conductor for additional connections coded conductors to ensure proper connections Custom harness lengths available in increments Clearance/Marker Harness Lamp with female bullets, 8 Unique design enables any amount of lamps to be connected using marker modules or additional pigtails Mid-Turn Module (C) Mid-Turn Module Center, 0 roadside, 0 curbside Offset, 4 roadside, 84 curbside Mid-turn, extension Provides a moisture proof connection to main harness LED & Male Pin Center, 0 roadside, 0 curbside Offset, 4 roadside, 84 curbside Mid-turn, extension Dummy plugged female bullets Available with female bullets to plug-in light pigtails 99

100 ELECTRICAL HARNESS SYSTEM ABS Module (D) ABS Module for forward axle ABS position for rear axle ABS position 0, 4 wire with ABS and marker Sealed thermo-plastic ABS ECU connector ECU connector is industry-standard ECU and warning lamp cables color coded orange for easy identification Additional ABS harness configurations are available, please ask your sales representative. Rear T Module (E) Rear T Module Offset, 4 roadside, 84 curbside Center, 0 roadside, 0 curbside Additional ground wires ensure a solid ground pole plug from center for ID and license module connection, dummy plugged Identification & License Module (F) Rear T License & I.D. Marker Harness , lower ID lamps & license lamp 9, upper ID lamps & license lamp Plugs to rear T for a sealed connection Dimensions fit standard upper and lower position ID lamp, plus a license lamp connection Pigtail Module, License & I.D. Marker Harness , lower ID lamps 9, upper ID lamps Connect to pigtail module with a male.80 bullet 0

101 LAMP PIGTAILS Pigtail Module (G) Lamp Rear T Plug-In Pigtail stop-tail-turn stop-tail-turn stop-tail-turn stop-tail-turn and and and and 4 4 sealed marker female bullets sealed marker female bullets 3-90 LED Model 44 & 0 Lamp stop-tail-turn and marker ( AMP type connector) stop-tail-turn and 4 female bullets ( AMP type connector) 3 stop-tail-turn and marker ( AMP type connector) 3 stop-tail-turn and 4 female bullets ( AMP type connector) Female Pin Plugs, Mates to Male Pin Lamp stop-tail-turn stop-tail-turn stop-tail-turn stop-tail-turn and and and and 4 4 sealed marker female bullets sealed marker female bullets or 3 stop-tail-turn lamp connections Available with 4 female.80 bullets for connecting additional lamps Clear shield protects wire conductors and makes it easy to see wire color and function Green and yellow stripe wire indicates turn signal function and eliminates the need to stock separate curbside and roadside pigtails Unique pop together mold design keeps pigtails connected to rear T and keeps moisture and contamination out 3-94 Electrical Repair Kit 0-0 Wiring & lighting repair kit Establish a Standard for Lighting & Wiring Repairs! Reduce repair frequency and minimize downtime Provide the proper parts and correct tools for diagnosis & installation Lower maintenance & repair costs Do it once! Do it right! Contents (For complete list of contents, please visit ) Lamp pigtails Miniature lamp bulbs Cable ties / heat shrink tubing STA-DRY heat shrink terminals Wire stripper / cutter Lamp & circuit checker Corrosion prevention compound Electrical tape Butane heat torch 7-way socket brush 7-way circuit tester Digital multimeter

102 INTERIOR LIGHTING TM Fluorescent PERMALITE, fluorescent, bulk pack PERMALITE, fluorescent, individual retail boxes Lens replacement kit (lens & screws) Replacement bulb Tube end cap replacement PLCS. BY TM.9 PLCS. 4.7 PLCS TM No start-up power surge! UNBREAKABLE polycarbonate lens Low profile design reduces exposure to forklift damage Universal mounting holes Stainless steel screws,000 hour, 4 watt fluorescent bulb year limited warranty Pulls.04 amps at volts Operating range 9 to 30 volts BY.9 4 PLCS..0 4 PLCS Side view PERMALITE LED, bulk pack PERMALITE LED, individual retail boxes Wide 80º diffused light pattern Light output stays constant throughout entire voltage range Designed for extreme temperatures: -0º F to 80º F UNBREAKABLE polycarbonate lens Pulls.9 amps at volts Operating range 9 v to 30 v Dimensions: 8. X.7 X.0, (.73 recessed depth) 3 year limited warranty TM TM

103 PERMALOGIC PERMALOGIC TRAILER DOME LAMP CONTROLLER PERMALOGIC is an all-weather, all-electronic controller designed to manage power to trailer dome lamps. By simply stepping on the brake pedal, allowing the automatic timer to turn off the lamps, or manually flipping a switch - you ll save the life of your battery and the expense of a road call. Lamps are on Overloaded circuit Normal conditions/ Trailer dome lamps are off Constant - low voltage Flashing - low voltage shut-off Eliminates any chance of leaving trailer dome lamps on Turns off trailer dome lamps by stepping on the brake pedal Fully electronic - eliminates mechanical air pressure switch Visual indicator of tractor battery condition Weatherpoof, solid-state electronics REMOTE NOSEBOX Single circuit, stand-alone Dual circuit, stand-alone 0-0 Single circuit, w/ no circuit breakers, non-metallic nosebox Single circuit, w/ 0 amp circuit breakers, non-metallic nosebox 0- Dual circuit, w/ no circuit breakers, non-metallic nosebox 0--0 Dual circuit, w/ 0 amp circuit breakers, non-metallic nosebox All -0 part numbers contain 0 amp circuit breakers, 30 amp on blue wire 3

104 PERMALOGIC PERMALOGIC TC LIFTGATE BATTERY CHARGING SYSTEM PERMALOGIC TC can eliminate the need for a single or dual pole set-up in most situations by providing a 4.4 volt charge to the liftgate battery. By stepping up the voltage, the liftgate battery is charged to capacity, allowing for more frequent use of the liftgate. Liftgate battery is charging Normal conditions/ Trailer dome lamps are off Constant - low voltage Flashing - low voltage shut-off FOR USE WITH TRAILER LIFTGATE AND NO TRAILER DOME LAMPS Provides a 4.4V, 0A charge to the liftgate battery Eliminates a single or dual pole set-up in most situations Brake light activated- If brakes are activated at any time, the PERMALOGIC TC automatically turns off the charge to the liftgate battery. By doing this, all power is available for the trailer ABS braking system. REMOTE KIT 0-00KT Stand-alone Kit contents: PERMALOGIC TC remote unit, 0' plug-in harness & Trail Charger NOSEBOX KIT 0-0KT w/ no circuit breakers, non-metallic nosebox 0-0-0KT w/ 0 amp circuit breakers, non-metallic nosebox Kit contents: PERMALOGIC TC nosebox, 0' plug-in harness & Trail Charger REPLACEMENT PARTS Stand-alone w/ no circuit breakers, non-metallic nosebox w/ 0 amp circuit breakers, non-metallic nosebox 0 plug-in harness, /8 & /4 ga Trail Charger - liftgate battery charger All -0 part numbers contain 0 amp circuit breakers, 30 amp on blue wire Depending on liftgate load, size and cycles 4

105 PERMALOGIC PERMALOGIC TC PLUS COMPLETE TRAILER POWER MANAGEMENT SYSTEM PERMALOGIC TC PLUS offers both the trailer dome lamp controller and liftgate charger, in one package. Trailer dome lamps can be controlled normally and the liftgate charger is automatically used when needed to provide maximum charge to the liftgate battery. Lamps are on Liftgate battery is charging Normal conditions/ Trailer dome lamps are off Overloaded circuit Constant - low voltage Flashing - low voltage shut-off FOR USE WITH TRAILER LIFTGATE AND TRAILER DOME LAMPS Provides a 4.4V, 0A charge to the liftgate battery Automatically charges liftgate batteries when the trailer dome lamps are not in use Brake light activated - By simply stepping on the brake pedal the PERMALOGIC TC PLUS automatically turns off the trailer dome lamps and the charge to the liftgate battery. By doing this, all power is available for the trailer ABS braking system. REMOTE KIT 0-700KT 0-70KT Single circuit, stand-alone Dual circuit, stand-alone Kit contents: PERMALOGIC TC PLUS remote unit, 0 plug-in harness and Trail Charger NOSEBOX KIT 0-70KT KT 0-7KT 0-7-0KT Single circuit, w/ no circuit breakers, non-metallic nosebox Single circuit, w/ 0 amp circuit breakers, non-metallic nosebox Dual circuit, w/ no circuit breakers, non-metallic nosebox Dual circuit, w/ 0 amp circuit breakers, non-metallic nosebox Kit contents: PERMALOGIC TC PLUS nosebox, 0 plug-in harness and Trail Charger REPLACEMENT PARTS Single circuit, stand-alone 0-70 Dual circuit, stand-alone 0-70 Single circuit, w/ no circuit breakers, non-metallic nosebox Single circuit, w/ 0 amp circuit breakers, non-metallic nosebox 0-7 Dual circuit, w/ no circuit breakers, non-metallic nosebox Dual circuit, w/ 0 amp circuit breakers, non-metallic nosebox plug-in harness, /8 & /4 ga 0-99 Trail Charger - liftgate battery charger All -0 part numbers contain 0 amp circuit breakers, 30 amp on blue wire

106 TOOLS

107 TOOLS BATTERY TOOLS Heavy-Duty Hand-Held Cable Cutter 4-0 Heavy-duty hand-held cable cutter Cuts up to /0 cable For use with copper cable only Hammer Crimper 4-40 Hammer style crimping tool Crimps 8 thru 4/0 gauge connectors Use with hammer Fits in any tool box /0 Cable Cutters Heavy-duty cutter, bench mount Heavy-duty cutter Cuts cable up to /0 gauge (0 MCM) Blades made of carbon steel for strength & long life handle(s) Battery Terminal Crimper Crimper, lever style Crimper repair kit: two hex 8 thru /0 ga, two pins with springs, two L brackets Designed for light & medium duty battery terminals Crimps 8 ga thru /0 handle(s) Heavy-Duty Battery Terminal Crimpers Hand-held, hex crimp Bench mount, hex crimp Replacement kit Replacement dies Replacement conical springs Hand-held & bench mount models Bench mount also attaches to wall, service trucks, etc. Bench mount tools are easier & safer to use Crimps 8 ga thru /0 handle(s) 7

108 TOOLS Wire Stripping & Crimping Tools Wire stripping and crimping tool, needle nose Wire stripping and crimping tool Multi-purpose tools Strips wire sizes from thru ga Crimps insulated and non-insulated terminals Machined for precision wire cuts and strips -coded to ensure proper crimp Overlapping teeth provide a consistent cut Insulated handles for safety Self-Adjusting Wire Stripper/Cutter 4-0 Cable Stripper Self-adjusting wire stripper/cutter Strips wire from 0 thru ga Blades adjust automatically to the wire being stripped Built-in cutter blades One set of teeth grip the wire and the second set cuts & strips the insulation 4- Cable stripper Strips thru 4/0 ga cable and to 7 conductor round cable Easily removes cable insulation Adjustable stripper depth Contains replacement blade Ratcheting Crimper 4-30 Ratcheting crimper Calibrated for STA-DRY heat shrink connectors Assures the proper crimp force will be applied to heat shrink connectors every time -coded crimp nest for ease and accurate crimp Designed to install 0 thru 8 ga terminals Heavy-Duty Wire Stripper & Cutter 4-07 Heavy-duty wire stripper and cutter Cuts and crimps thru ga wire and terminals Cable Tie Installation Tools Plastic cable tie installation tool Heavy-duty metal cable tie installation tool 4-3 Secures nylon cable ties Plastic is good for light-duty or occasional use Metal is good for everyday or professional use

109 TOOLS POCKET CONTINUITY TESTERS Checks conductivity of all circuits Fits all standard 7-way round, 7-way blade type & 4-way flat connectors LED lights glow when circuit is functioning correctly All testers are internally grounded Handy and essential tool for every shop Many drivers carry these LED circuit checkers to quickly identify lighting problems prior to leaving yard 7-Way Socket Circuit Checker way LED circuit checker for J0 system For SAE J0 sockets 7-Way Plug Circuit Checker way LED circuit checker for J0 system For SAE J0 plugs 7-Way E-Z Tester way tester for 7-way blade socket type For 7-way RV type sockets 4-Way E-Z Tester way tester For 4-way flat connections

110 TOOLS Digital Multimeter 4-3 Digital multimeter Check fuses, plugs, sockets, electrical cables, extension cords, control panels, small appliance, batteries, wall receptacles, etc. Pocket size Large LED display Temperature display Overload protection.% accuracy Low battery indicator Digital Voltmeter 4-40 Digital voltmeter / Battery tester Red LED screen allows viewing in low light conditions Reverse polarity protection Four digit reading volt range +/ volts For use with - volt systems SHOP TOOLS & ACCESSORIES LED w/ Flashlight 8-0 Rechargeable LED work lamp bright white LED floodlight runs up to 4 hours bright white LED flashlight runs up to 4 hours Rechargeable Charges in about 3 hours on /0V AC or V DC power Dual mode switch Operates floodlight or flashlight

111 TOOLS Professional Fluorescent Work Lamp w/ Tool Tap 8- watt fluorescent work lamp watts, equivalent to watt incandescent bulb Spot work light in top 90 degree swivel cord pivots for hands-free, stand-up use 3 wire, ft. cord Retractable & removable nylon-tipped double hang hook rotates 30 degrees Polarized plug with amp grounded receptacle Fluorescent Work Lamp w/ Spot Light & Tool Tap 8-3 watt heavy-duty work lamp 3 watts, equivalent to 7 watt incandescent bulb Polarized plug with amp grounded receptacle Nylon-tipped double hang hook High-impact lamp protector is chemical and UV resistant Integrated spot light for precise lighting Retractable Triple Outlet Cord Reel Length Gauge / Triple outlet retractable cord reel provides three grounding outlets Rugged cord reel and jacketed cord give superior performance under the toughest conditions Complete with mounting hardware 3 conductor SJTW-A, 300 volts -Amp Quad-Tap Retractable Reel 8-4 Heavy-duty retractable reel amp, resettable circuit breaker 40% larger cord reel with smooth glide rewind Polarized plug with four amp grounded receptacles LED power status Mounting bracket included 3 wire, gauge cord 0 ft. cord length

112 TOOLS SHOP TOOLS & ACCESSORIES Volt Drop Light Gauge Length 8-3/ 0 High-visibility, heavy-duty jacketing resists oil, grease, fuel, acids and abrasion 3 conductor drop light Metal bulb shield (bulb not included) UL listed Extension Cord Gauge Length /4 3/ conductor SJTW-A, 300 volts Volt Plug & Socket 8-8- a. - v. male plug a. - v. female plug -pole, 3-wire, enclosed parallel grounding Armored cap yellow vinyl Air Cab Blower Long 8 cab blower kit Air gun only Cleans the cab in a hurry Swivel fitting on one end M.P.T. on both ends

113 TOOLS Retractable Shop Air I.D. Length Each End NPT NPT NPT For work bench, overhead air supply and low pressure air powered equipment and tools 70 psi maximum working pressure HEAT GUN & TORCHES Heat Gun 4-04 Heavy-duty heat gun Includes stand and deflector shield for easy use Lightweight - / lbs Built-in circuit breaker protects operator and unit Adjustable air intake & heat settings Double jacketed nozzle helps insulate heat Heat range 00ºF to 70ºF volts; 4 amps Mini-Jet Torch Mini-jet torch, blister pack Mini-jet torch, clip strips w/ blister packs per strip For small jobs and quick repairs Lifetime waterproof ignition system Refillable tank provides up to 30 minutes of butane capacity Adjustable gas flow with wind-resistant flame Protective flip-open cap See-through fuel tank Meets Consumer Product Safety Commission CFR Part - Safety Standard for Multi-Purpose Lighters (Child Resistant) Specifications Length Height Width Weight (when gas-filled) Flame temperature Gas container capacity Operating capacity (one gas filling) 3 mm (.4 in) 7 mm (.8 in) 0 mm (0.8 in) 4 g 300 C (00ºF) ml 30 MINUTE CAPACITY 30 min

114 TOOLS Professional Torch 4-07 Professional torch, box For daily professional use Adjustable flame Refillable tank provides up to 0 minutes of butane capacity Brass body covered with a protective grip Waterproof piezo electronic ignition system Removable base provides for storage flexibility Specifications Length Height (W/O stand) Width Weight (when gas-filled) Flame temperature Gas container capacity Operating capacity (one gas filling) 0 mm (3.9 in) 38 mm (.4 in) 3 mm (.4 in) 80 g 300 C (00 F) 0 ml 0 MINUTE CAPACITY 0 min. Battery Terminal Torch 4-08 Heavy-duty torch, clamshell For battery terminals & heavy wall shrink tubing Highest BTU output of all Phillips torches Adjustable flame Waterproof piezo electronic ignition system Refillable tank provides up to 0 minutes of butane capacity Powerful wind-resistant flame Meets Consumer Product Safety Commission CFR Part - Safety Standard for Multi-Purpose Lighters (Child Resistance) Due to large flame, this torch is not recommended for use with heat shrink terminals Specifications Length Height Grip Dia. Base Dia. Weight W/O fuel Flame temperature Gas container capacity Operating capacity (one gas filling) 4 0 mm (4.73 in) 7 mm (.8 in) 4 mm (.78 in) mm (. in) 40 g (empty) 30 C (00 F) 0 ml 0 min. at mid setting 0 MINUTE CAPACITY

115 TOOLS BRUSHES Heavy-Duty Battery Post & Terminal Cleaner 4-0 Battery post & terminal brush Internal wire brush & 7-Way Plug & Socket Brush way plug and socket brush -way plug and socket brush Stainless steel bristles for durability Perfect for glove box or tool box Flush-Mounted 7-Way Plug Brush Brush Replacement brush insert Mounting bracket - Keeps corrosion under control Durable stainless steel bristles Mount next to regular socket for cleaning convenience Shop mounted, flush mounted or bracket mounted to vehicle Great for storing and cleaning cables when not in use Mounting bracket available, CHARGING CLIPS AND TEST CLIPS Test Clips 7-4 amp miniature alligator clip Nickel-plated steel Full-meshing teeth Jaw opens Charging Clips amp center squeeze charging clip amp center squeeze charging clip 0 amp center squeeze charging clip Screw or crimp connection Full-meshing teeth Zinc-plated steel Jaw opens.44 Jaw opens Jaw opens.0

116 TRAFFIC BUILDERS

117 TRAFFIC BUILDERS Eight Bucket Display Rack 80- Replacement Phillips display Service gladhand, straight mount Emergency gladhand, straight mount STOW-A-WAY, gladhand & plug holder 7-way, zinc die-cast socket 7-way, zinc die-cast plug 7-way, zinc die-cast, extended barrel socketbreaker STA-DRY socket, -hole, wire insertion PERMAPLUG Bucket rack w/ 8 buckets Contains 8 of our fastest moving items Great as an end aisle display Easy to assemble and maintain Conveniently holds just the right amount of plugs, sockets, gladhands or any other Phillips part number you want to promote Dimensions: 7 x 8 x Uses 3 / gallon buckets (80-80) 80- (Display) 80- (Rack Only) Phillips Display Bucket Phillips display bucket 3 / gallon Ideal for countertop display Replacement bucket for 80- display

118 TRAFFIC BUILDERS OUR TOP MOVERS IN A NO-HASSLE DISPLAY! Bulk Merchandisers Coiled Air EXTRA SAVINGS! -3-0 Pair (red & blue), working length Most popular coiled air sets packaged for easy sales Contains 0 individually bagged sets of -3 For product information, see page 9 PERMACOIL EXTRA SAVINGS! 4-4-0, w/ two zinc die-cast plugs, pre-abs Most popular pre-abs coiled electrical packaged to move Contains 0 individually bagged sets of 4-4 For product information, see page EXTRA SAVINGS! ABS PERMACOIL , w/ two zinc die-cast plugs, ABS Most popular ABS coiled electrical; guaranteed to increase sales Contains 0 individually bagged sets of 30-4 For product information, see page Working length - As measured by pull force per SAE J. Length of actual cable is significantly longer

119 TRAFFIC BUILDERS They re buying their electrical essentials from someone... It should be you! 80-0 Rotating display This attractive display features 7 different items, guaranteeing you will have what your customers need in stock! Designed to turn more than times per year of our most popular vinyl terminals 4 STA-DRY heat shrink connectors 48 sets of carded primary wire Crimping/cutting tool Heat shrink tubing Heat tools Split loom Cable ties For item list visit Only takes up 3 ft of floor space! Casters for easy movement Increase your gross profit Call your Phillips rep for details 9

120 TRAFFIC BUILDERS ONE RACK...ENDLESS POSSIBILITIES! Build Your Own Repair Station! Empty Cabinet tray rack Sturdy design holds trays securely Holds 4 trays Empty Tray Tray only Great for creating your own assortment 4 compartments Step-Down Shrink Terminal Drawer -70 STA-DRY Step-down shrink terminal drawer Please see page 7 for complete contents Crimp, Solder N Seal Connectors -80 STA-DRY Crimp, Solder N Seal heat shrink connector assortment Please see page 9 for complete contents Crimp N Seal Connectors -90 STA-DRY Crimp N Seal heat shrink connector assortment Please see page 7 for complete contents Solder N Seal Connectors -00 STA-DRY Solder N Seal heat shrink connector assortment Please see page 7 for complete contents Clamp Kit -00 Clamp assortment kit Please see page 89 for complete contents 0

121 TRAFFIC BUILDERS Flexible Heat Shrink Tubing -80 STA-DRY flexible dual wall shrink tubing assortment Please see page 84 for complete contents Battery Heat Shrink Tubing -80 STA-DRY heavy-duty dual wall shrink tubing assortment Please see page 84 for complete contents Solder Slugs/Shrink Tubing 7-80 Solder slug/shrink tubing assortment Please see page 8 for complete contents /0 Field Service Kit 9-00 Heavy-duty /0 ga field service kit Please see page 3 for complete contents /0 Crimp Kit 9-04 Heavy-duty /0 ga crimp assortment Please see page 4 for complete contents 4 & ga Crimp Kit 9-0 Light-duty 4 & ga crimp assortment Please see page 4 for complete contents Fusion Kit 9-07 Fusion solder assortment Please see page for complete contents

122 TRAFFIC BUILDERS STA-DRY Heat Shrink Display Contains the most popular heat shrink connectors Includes: - Heat shrink connectors - Kits - Shrink tubing - Stripper/crimper - Heat tools Profit builder Silent salesman Vending machine Dimensions: - wide - 9. tall - deep C -8-8C C C STA-DRY Crimp N Seal - butt connector, daisy chain, - ga, pcs/bag STA-DRY Crimp N Seal - butt connector, daisy chain, -4 ga, pcs/bag STA-DRY Crimp, Solder N Seal - plastic kit w/ 48 assorted connectors STA-DRY Crimp, Solder N Seal - butt connector, - ga, pcs/bag STA-DRY Crimp, Solder N Seal - butt connector, - ga, pcs/clam STA-DRY Crimp, Solder N Seal - butt connector, -4 ga, pcs/bag STA-DRY Crimp, Solder N Seal - butt connector, -4 ga, pcs/clam STA-DRY Crimp, Solder N Seal - butt connector, 0-8 ga, pcs/bag STA-DRY Crimp, Solder N Seal - butt connector, 0-8 ga, pcs/clam STA-DRY Crimp N Seal - plastic kit w/ Assorted Connectors STA-DRY Crimp N Seal - ring terminal, -4 ga, #8 stud, pcs/bag STA-DRY Crimp N Seal - ring terminal, -4 ga, # stud, pcs/bag STA-DRY Crimp N Seal - ring terminal, -4 ga, # stud, pcs/clam STA-DRY Crimp N Seal - ring terminal, -4 ga, /4" stud, pcs/bag STA-DRY Crimp N Seal - ring terminal, -4 ga, 3/8" stud, pcs/bag STA-DRY Crimp N Seal - ring terminal,- ga, # stud, pcs/bag STA-DRY Crimp N Seal - ring terminal, - ga, /" stud, pcs/bag -93 STA-DRY Crimp N Seal - ring terminal, - ga, 3/8" stud, pcs/bag -9 STA-DRY Crimp N Seal - butt connector, 0-8 ga, pcs/bag 3-9C STA-DRY Crimp N Seal - butt connector, 0-8 ga, pcs/clam -9 STA-DRY Crimp N Seal - butt connector, -4 ga, pcs/bag 3-9C STA-DRY Crimp N Seal - butt connector, -4 ga, pcs/clam -93 STA-DRY Crimp N Seal - butt connector, - ga, pcs/bag 3-93C STA-DRY Crimp N Seal - butt connector, - ga, pcs/ -94 STA-DRY Crimp N Seal - butt connector, 8 ga, pcs/bag -97 STA-DRY Crimp N Seal - slip-on terminal, fully insulated, -4 ga, female, pcs/bag -97 STA-DRY Crimp N Seal - slip-on terminal, fully insulated, -4 ga, male, pcs/bag -7 STA-DRY Crimp N Seal - bullet terminal, -4 ga,.80, female, blue, pcs/bag -9 STA-DRY Crimp N Seal - bullet terminal, -4 ga,.80, male, blue, pcs/bag -9C STA-DRY Crimp N Seal - bullet terminal, -4 ga,.80, male, blue, pcs/clam Mini-jet torch, clamshell Professional torch, box 4-4 Shop tool - wire stripping and crimping tool -3C STA-DRY dual wall heat shrink tubing - CLEAR-VU, -8 ga, red, ", 3 pcs/clam -C STA-DRY dual wall heat shrink tubing - CLEAR-VU, -4 ga, blue, ", 3 pcs/clam -7C STA-DRY dual wall heat shrink tubing - CLEAR-VU,- ga, yellow, ", 3 pcs/clam -0 STA-DRY heavy dual wall heat shrink tubing - -4/0 ga, black, ", pcs/bag -C STA-DRY heavy dual wall heat shrink tubing - - ga, red, ", pc/clam -C STA-DRY heavy dual wall heat shrink tubing - - ga, black, ", pc/clam -300 STA-DRY flexible dual wall heat shrink tubing - -4 ga, black, ", pcs/bag -30 STA-DRY flexible dual wall heat shrink tubing - - ga, black, ", pcs/bag -30 STA-DRY flexible dual wall heat shrink tubing - 8 ga, black, ", pcs/bag -304 STA-DRY flexible dual wall heat shrink tubing - - ga, black, ", pcs/bag -800 STA-DRY heat shrink tubing kit - 78 pieces ("), flexible dual wall, clear & black

123 TRAFFIC BUILDERS Heat Shrink Connector Counter Display Replacement -803 STA-DRY Crimp N Solder mini kit -903 STA-DRY Crimp N Seal mini kit -003 STA-DRY Solder N Seal mini kit Counter rack Contains most popular heat shrink connectors for fast inventory turns.. Mini-Jet Torch Clip Strips 4-0 clip strips with blister packs of 4-04 Contains mini-torches 4-04 (page 3) Packaged as clip strips with torches each Wire Rack 80-9 Primary wire rack Ideal for the primary wire assortment Holds - 0 primary wire spools Keeps wire organized and accessible Printed foot ruler for easy measuring Wall mountable or freestanding Sturdy rack that is built to last X. X.. 3

124 TRAFFIC BUILDERS Coiled Air Gladhand Extension Display Display, includes 9 pairs of -00, display rack and header Provides strong leverage for coupling/uncoupling gladhands One-piece body for easy installation Durable and strong; made of solid aluminum Corrosion-resistant anodized color coating Easy installation - Installs between air coil and gladhand Gladhand Seal Buckets Black rubber, 00 count Blue polyurethane, 00 count Red polyurethane, 00 count Black polyurethane, 00 count Blue & red polyurethane, 00 count (0 blue, 0 red) Great for countertop IMPULSE sales Place to write in price Barcode on label for scanning Fits all industry standard gladhands QWIK-SHOT Grease Tube Bucket 80-0 Grease tubes, grams, 00 count Perfect for use on plug/socket connection Great for countertop impulse sales Convenient one-use tubes High film strength and exceptional anti-wear properties Creates non-conductive, watertight barrier for electrical connections Unlimited applications - heavy-duty, automotive, marine, agriculture, construction, material handling SILENT SALESMAN FOR THE COUNTER! 4