PARTS LIST CHARGER 2022 ABLT

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1 PARTS LIST CHARGER 2022 ABLT

2 HEAD ASSEMBLY ITEM PART NO. DESCRIPTION QTY SPRING CLIP PAD HOLDER SET INCLUDES: 1 101A #8 X 1/2 PAN HEAD PHILLIPS SHEET METAL SCREW PACK OF /16 24 X 7/8 HEX BOLT PACK OF /16 SPLIT LOCK WASHER PACK OF /32 I.D. X 1 O.D. X.12 THICK FLAT WASHER 11 GAUGE PACK OF /16 SQUARE X 1 LONG KEY STEEL PACK OF PAD DRIVER FLEXIWALL SHIELD ASSEMBLY INCLUDES: 1 107A BUMPER / BRUSH 1 107B BUMPER STRAP 1 107C #10 24 HEX NUT WITH NY LOCK INSERT PACK OF D #10 24 X 1 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF METAL CORE QUICKEDGE TRIM CUT TO MOTOR 2HP, 24VOLT, 2500 RPM TERMINAL BOOT (RED) /16 EXTERNAL STAR LOCK WASHER PACK OF STUD WITH #10 32 X 3/8, FILTER BAG SKIRT / MOTOR MOUNT #10 32 X HEX NUT WITH NY LOCK INSERT PACK OF /4 X 1 1/4 FENDER WASHER PACK OF /4 SPLIT LOCK WASHER PACK OF /4 20 X 1 SOCKET HEAD CAP SCREW PACK OF 5 3 2

3 HEAD ASSEMBLY 3

4 HEAD ARM ASSEMBLY ITEM PART NO. DESCRIPTION QTY #10 24 X 1/2 PAN HEAD PHILLIPS THREAD CUTTING SCREW PACK OF /32 I.D. X 1/2 O.D. X.032/.065 THICK FLAT WASHER (#10) PACK OF MOTOR COVER NSS LABEL 2 X /8 16 X 1 HEX BOLT PACK OF /8 SPLIT LOCK WASHER PACK OF GRIP BASE HANDLE GRIP /8 X 3/8 SOCKET HEAD SHOULDER BOLT PACK OF #10 24 X 7/8 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF BUSHING, PIVOT /32 I.D. X 1 1/16 O.D. X.074/.121 THICK FLAT WASHER (1/2) PACK OF /2 SPLIT LOCK WASHER PACK OF /2 13 X 1 1/2 HEX BOLT PACK OF BAG, FILTER MEDIA SPACER, SWITCH GUARD BALL JOINT /2 13 X 1 1/2 HEX BOLT PACK OF /2 SPLIT LOCK WASHER PACK OF /32 I.D. X 1 1/16 O.D. X.074/.121 THICK FLAT WASHER (1/2) PACK OF GUIDE, SPRING COMPRESSION SPRING 1.75 X.935 O.D COLLAR, SHAFT 1/ /2 20 HEX JAM NUT PACK OF GAS SPRING (GGS I) INCLUDES: SPRING CLIP BALL STUD GAS SPRING MOUNT /16 EXTERNAL STAR LOCK WASHER PACK OF /16 18 HEX NUT WITH NY LOCK INSERT PACK OF CLAMP, TUBE ARM, BRUSH ASSEMBLY #10 24 HEX NUT WITH NY LOCK INSERT PACK OF TILT SWITCH FULLY INSULATED MALE TERMINAL AWG /16 18 X 5/8 HEX NUT PACK OF 5 1 4

5 HEAD ARM ASSEMBLY 5

6 CONTROL PANEL ASSEMBLY ITEM PART NO. DESCRIPTION QTY TOGGLE SWITCH, MOTOR /8 HEX NUT (LARGE NUT) I.D. X.813 O.D. X.027/.030 THICK FLAT WASHER PACK OF /2 INTERNAL STAR LOCK WASHER PACK OF LABEL, MASTER SWITCH KEY SWITCH KIT (OPTIONAL) INCLUDES: KEY SWITCH & KEY WIRE ASSEMBLY, KEY SWITCH NAMING LABEL, CHARGER 2022 ABLT CONTROL PANEL WIRE ASSEMBLY, ANDERSON MACHINE /4 20 X 1 1/4 HEX BOLT PACK OF /4 20 HEX NUT WITH NY LOCK INSERT PACK OF HOUR METER FUSE HOLDER WITH NUT FAST ACTING FUSE 2 AMP FUSE LABEL #10 X 1/2 PAN HEAD PHILLIPS MACHINE SCREW PACK OF /4 20 HEX NUT WITH NY LOCK INSERT PACK OF CABLE CLAMP /4 20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF VOLT ON BOARD CHARGER 25A DP 100/115/230 50/60 HZ INPUT VOLT ON BOARD CHARGER CORD VOLT ON BOARD CHARGER CORD VOLT ON BOARD CHARGER CORD TYPE I /32 I.D. X 13/16 O.D. X.051/.080 THK WROUGHT WASHER(3/8) PK OF /8 SPLIT LOCK WASHER PACK OF /8 16 X 1 HEX BOLT PACK OF BATTERY METER WITH HARNESS INCLUDES: BATTERY METER DISPLAY WIRE HARNESS, BATTERY METER 10 PIN BATTERY METER/CODES LABEL AB COVER, CONTROL PANEL WIRING DIAGRAM LABEL AB /4 20 HEX NUT WITH NY LOCK INSERT PACK OF CORD CLAMP /4 20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF TERMINAL BOOT (RED) /4 20 HEX NUT WITH NY LOCK INSERT THIN PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK FLAT WASHER (1/4) PACK OF CONTACTOR, 24 VOLT #8 32 HEX NUT WITH NY LOCK INSERT PACK OF CONTROLER 2022 ABLT /4 EXTERNAL STAR LOCK WASHER PACK OF /4 28 X 3/8 PAN HEAD PHILLIPS MACHINE SCREW /4 20 X 5/8 HEX BOLT PACK OF /4 EXTERNAL STAR LOCK WASHER PACK OF INSULATED STANDOFF /4 SPLIT LOCK WASHER PACK OF /4 20 X 1/2 HEX BOLT PACK OF CIRCUIT BREAKER 90 AMP #10 24 X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF

7 CONTROL PANEL ASSEMBLY 7

8 ELECTRICAL COMPONENTS ITEM PART NO. DESCRIPTION QTY WIRING ASSEMBLY ANDERSON TO BATTERY WIRE HARNESS, BRUSH MOTOR WIRE ASSEMBLY, ANDERSON MACHINE WIRE, BREAKER TO STANDOFF WIRE, SOLENOID TO CONTROLLER WIRE, SOLENOID TO AB CONTROLLER WIRE, FUSE HOLDER - MASTER SWITCH WIRE HARNESS, CONTROLLER - 12 PIN WIRE ASSEMBLY, BRUSH SWITCH WIRE, HOUR METER TO STANDOFF WIRE, WITH 2 AMP FUSE AND HOLDER BATTERY JUMPER 3/8 RING HOUR METER WITH / CLAMP INSULATED STANDOFF CONTACTOR, 24 VOLT TOGGLE SWITCH FUSE HOLDER WITH NUT & WASHER FULLY INSULATED MALE TERMINAL AWG CIRCUIT BREAKER - 90 AMP VOLT ON-BOARD CHARGER 120/240 VOLT 25 AMP VOLT ON-BOARD CHARGER CORD VOLT ON-BOARD CHARGER CORD VOLT (TYPE I PLUG) ON-BOARD CHARGER CORD (CHINA) FAST-ACTING FUSE 2 AMP MOTOR 2500 RPM, 24 VOLT CONTROLLER 2022 ABLT ( ) TILT SWITCH BATTERY METER WITH HARNESS BATTERY METER DISPLAY WIRE HARNESS, BATTERY METER - 10 PIN KEY SWITCH KIT (OPTIONAL) - INCLUDES: KEY SWITCH & KEY WIRE ASSEMBLY, KEY SWITCH SWITCH, 10 AMP MOMENTARY 1 8

9 WIRING DIAGRAM 9

10 HANDLE ASSEMBLY ITEM PART NO. DESCRIPTION QTY #10 24 X 1/2 PAN HEAD PHILLIPS THREAD CUTTING SCREW PACK OF COVER, HANDLE /4 20 X 1 3/4 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF #10 24 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF #10 24 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF HANDLE DOUBLE D STRAIN RELIEF /32 I.D. X 5/8 O.D. X.051/.080 THICK FLAT WASHER PACK OF /4 SPLIT LOCK WASHER PACK OF /4 20 X 5/8 HEX BOLT PACK OF /8 16 X 3/4 HEX BOLT PACK OF /8 SPLIT LOCK WASHER PACK OF /16 I.D. X 1 O.D. X.075/.080 THICK FLAT WASHER PACK OF PANEL, CONTROL MOUNT, HANDLE /16 I.D. X 1 O.D. X.075/.080 THICK FLAT WASHER PACK OF /8 SPLIT LOCK WASHER PACK OF /8 16 X 3/4 HEX BOLT PACK OF CLAMP,.437 DIAMETER CABLE #10 24 HEX NUT WITH NY LOCK INSERT PACK OF #4 40 X 3/4 PAN HEAD PHILLIPS MACHINE SCREW PACK OF SPACER /4 20 HEX NUT WITH NY LOCK INSERT PACK OF GRIP, SWITCH LEVER LEVER, SWITCH SWITCH, 10 AMP MOMENTARY BRACKET, SWITCH #4 40 HEX NUT WITH NY LOCK INSERT PACK OF HANDLE GRIP 2 10

11 HANDLE ASSEMBLY 11

12 LID AND SIDE ASSEMBLY ITEM PART NO. DESCRIPTION QTY LABEL, 24 VOLT BATTERY CONNECTION OBC WARNING LABEL /4 20 X 7/8 FLAT HEAD PHILLIPS MACHINE SCREW PACK OF /4 20 X 3/4 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF BRUSH HEAD RETAINING STRAP /32 I.D. X 5/8 O.D. X.051/.080 THK FLAT WASHER (1/4) PACK OF /4 20 HEX NUT WITH NY LOCK INSERT PACK OF BODY AND LID PANEL, LEFT SIDE SUPPORT /8 X 1/2 DOME HEAD POP RIVET STEEL PACK OF NSS LABEL 2 X /4 NPT X 3/8 STRAIGHT FITTING HDPE HOSE CLAMP, 7/32 5/8 DIAMETER TUBING CONTROL VALVE VINYL HOSE, 3/8 I.D. X 1/2 O.D FRAME, MAIN /32 I.D. X 11/16 O.D. X.051/.080 THICK FLAT WASHER PACK OF /16 18 HEX NUT WITH NY LOCK INSERT PACK OF PANEL, CONTROL PANEL, RIGHT SIDE SUPPORT /32 I.D. X 5/8 O.D. X.051/.080 THK FLAT WASHER (1/4) PACK OF /4 SPLIT LOCK WASHER PACK OF /4 20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF #10 24 X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF /32 I.D. X 1/2 O.D. X.032/.065 THK FLAT WASHER (#10) PACK OF #10 24 HEX NUT WITH NY LOCK INSERT PACK OF SUPPORT, BATTERY BOX AND LID MOUNTING PLATE, HINGE LID HINGE 2 12

13 LID AND SIDE ASSEMBLY 13

14 CHASSIS ASSEMBLY ITEM PART NO. DESCRIPTION QTY /2 13 HEX NUT WITH NY LOCK INSERT PACK OF /32 I.D. X 1 1/16 O.D. X.074/.121 THICK FLAT WASHER PACK OF WHEEL 8 O.D. X 3/4 BORE BEARING FOR WHEEL (2 PER WHEEL) AXLE /32 I.D. X 1 1/16 O.D. X.074/.121 THICK FLAT WASHER PACK OF /2 13 X 3 HEX BOLT ROUND BEAD CHAIN CUT TO END COUPLING ROUND BEAD CHAIN #10 EXTERNAL STAR LOCK WASHER PACK OF #10 24 X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF BALL STUD GAS SPRING MOUNT /16 EXTERNAL STAR LOCK WASHER PACK OF MAIN FRAME RED 4 INCH CASTER REPLACMENT RED CASTER WHEEL ONLY /32 X 13/16 X.051 THICK WASHER PACK OF /8 SPLIT LOCK WASHER PACK OF /8 16 X 1 HEX BOLT PACK OF /16 18 HEX NUT PACK OF PIVOT SPACER, STABILIZER BAR /32 X 13/16 X.051 THICK WASHER PACK OF /8 SPLIT LOCK WASHER PACK OF /8 16 X 1 HEX BOLT PACK OF PIVOT 1 14

15 HEAD MOTOR ITEM PART NO. DESCRIPTION QTY MOTOR 2HP, 24VOLT, 2500 RPM INCLUDES: COMMUTATOR BRACKET COVER COMMUTATOR BRACKET ASSEMBLY INCLUDES: COMMUTATOR BRACKET 1 702A BRUSH BOARD ASSEMBLY INCLUDES: 1 702B SPRING 4 702C CARBON BRUSH STATOR FRAME ASSEMBLY WITH CLIPS AND MAGNETS #10 24 X 1/2 PAN HEAD PHILLIPS THREAD CUTTING SCREW PK THRU BOLT HELICAL WASHER LARGE BEARING TOP END ARMATURE 2500 RPM INCLUDES: 1 708A /16 SQUARE X 1 LONG KEY STEEL PACK OF B ALUMINUM FAN BEARING BOTTOM END END BRACKET BOTTOM END 1 15

16 ACCESSORIES PART NO. DESCRIPTION NOTE: ALL PADS COME 5 PADS PER CASE (EXCEPT TWISTER PADS) " LITE BLUE POLISH / BURNISH PAD FOR SOFT FINISH " LITE HAIR BURNISH PAD FOR ALL FINISHES " ULTRA HAIR HARD FINISH PAD FOR HARD FINISH " ULTIMATE HAIR PAD HARD FINISH AGGRESSIVE BURNISHING " GREEN SCRUB PAD HEAVY FINISH REMOVAL " BLACK STRIP PAD REMOVES FINISH COMPLETELY " BROWN STRIP PAD REMOVES FINISH COMPLETELY TWISTER PADS TWISTER RED PAD TWISTER WHITE PAD TWISTER YELLOW PAD TWISTER GREEN PAD BATTERY & BATTERY CHARGER DUAL PRO CHARGER FAN REFURBISHMENT KIT DUAL PRO CHARGER RING TERMINAL REFURBISHMENT KIT NSS Enterprises, Inc Frenchmens Road Toledo, Ohio PHONE (419) FAX (419) mailus@nss.com CHARGER 2022 ABLT ORIG REV. D

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