ASSEMBLY & CARE INSTRUCTIONS
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1 ASSEMBLY & CARE INSTRUCTIONS 7 x TRAILER TENT SERIES 3 9 Part No. FT on road FT off road OPTIONAL SUNROOM Wall and floor kit Part No. FT on road FT39 - off road OPTIONAL SPARE ROOM Roof, wall and floor kit Part No. FT37 - on road FT off road Please keep these instructions for future reference
2 CONTENTS PARTS LIST PAGE No. FRAME, POLES & ACCESSORIES 3 ASSEMBLING TENT TO TRAILER TOOLS & ACCESSORIES YOU WILL NEED TRAILER POLE ASSEMBLY SET UP INSTRUCTIONS BEDROOM 6 LOUNGE ROOM 7 TENSION BARS 7-8 TENT GUY ROPES 10 ROOM DIVIDER 10 BEDROOM WINDOW 10 AWNING 9-10 LOUNGE ROOM SIDE AWNING (OPTIONAL) 10 DISMANTLE AND PACK-UP 11 SPARE ROOM (ROOF, WALLS AND FLOOR KIT - OPTIONAL - SOLD SEPARATELY) SUNROOM (WALLS AND FLOOR KIT - OPTIONAL - SOLD SEPARATELY) 1 CARE INSTRUCTIONS SEASONING CANVAS Before using your tent for the first time, it should be seasoned to make it fully waterproof. This involves erecting the tent (see assembly instructions), soaking it completely with water by either rain or hose and letting the tent dry. It is the drying process that waterproofs the tent. Ensure all windows and doors are closed. This will allow the fabric and stitching to shrink and take up. Some water may wick through the stitching during this process. If any wicking occurs in the future, rub the stitching with a wax stick which will seal the area (available at most camping stores). Repeat the wetting and drying process 2 or 3 times. The tent should now be waterproof. Allow tent to dry completely, clean before packing away. Always make sure that your tent is completely dry before packing away. Any moisture in the fabric will cause it to mildew and dramatically reduce its life. Mildew fabric or fabric damaged by mildew is not covered under warranty. Never store a wet and/or soiled tent, as mildew and/or corrosion will form within a few days. This condition is not covered by factory warranty. 2
3 7x TRAILER TENT 9 PARTS LIST CODE FRAME, POLES & ACCESSORIES QTY 1 INTERNAL FRAME (BEDROOM) 1 2 INTERNAL FRAME (BEDROOM) 1 3 INTERNAL FRAME (LOUNGE ROOM) 1 INTERNAL FRAME (LOUNGE ROOM) 1 TENSION BAR (LOUNGE ROOM ROOF) 3 6 TENSION BAR (AWNING) 2 7 TENSION BAR (BEDROOM) 2 8 TENSION BAR (BEDROOM) 2 10 AWNING ROOF POLE 2 11 AWNING ROOF POLE 1 12 AWNING ROOF POLE (FRONT RHS) 1 13 AWNING POLE (FRONT LHS) 1 1 AWNING POLE (FRONT) 2 AWNING POLE 7 A BRACKET POCKET B BEDROOM WINDOW POLES 2 C BEDROOM WINDOW FIBREGLASS POLES 3 D PEGS FOR D RING 1 E GUY ROPES & PEGS SET 19 F RAIN CAPS 7 G DUST COVER 1 H GAS STRUTS 2 I HINGE 2 J MOUNTING LATCHES 2 K ADHESIVE FOAM SEAL 1 L LASHING HOOKS TRAILER TENT WITH BASE AND MATTRESS 1 3
4 ASSEMBLING TENT TO TRAILER Clean the rails of trailer if needed and attach the Adhesive Foam Seal (K) to the rails to keep belonging away from the elements. Attach base to trailer by hinges. Place the trailer tent onto top of trailer. Make sure entrance to tent is facing rear of trailer and the rail with hinges welded on is sitting on the right hand side wall of trailer. Mount steel frame to trailer using Hinges (I) supplied. Attach gas struts to the trailer using brackets and screws supplied. Adjust the opening height by choosing the mounting point on the left hand side wall. Ensure frame assembly is fully secured by hinges and gas struts. Mount the Latches (J) on the left hand side wall of trailer for safety. TOOLS & ACCESSORIES YOU WILL NEED Screwdriver - blade & phillips / cordless drill & bits Welding machine Spanner 1mm & adjustable wrench 200mm TRAILER 7 x Min/max height from ground - 90mm to 1000mm on road - 10mm to 1200mm off road 2100mm 1300mm 1000mm on-road 1200mm off-road Important It is recommended that this assembly requires a minimum of 2 persons. Ensure appropriate safety equipment is used during the construction of this product.
5 POLE ASSEMBLY - TENT Left Front BEDROOM Right 3 Rear LOUNGE ROOM POLE ASSEMBLY - AWNING AWNING Left 1 Right
6 SET UP INSTRUCTIONS - TENT STEP 1 Select a suitable location to erect your camper trailer, ensure that the surface is solid and as level as possible. STEP 2 Release D ring on travel cover and un-zip. STEP 3 Remove protective travel cover and store away. 7 STEP - Tent Fold out tent and enter through D door - locate Pole (2). 7 Raise Pole (2) into upright centre position and fasten to inner edge of tent wall at roof using hook and loop tabs. Raise Pole (1) into position at top of bedroom wall and fasten using hook and loop tabs. Note: To avoid injury while raising and adjusting poles, always tighten tee nuts to ensure poles are held together in position. Cover each side of the brackets with canvas Pockets (A) supplied. 8 Left Rear 1 BEDROOM 2 Front Right 3 LOUNGE ROOM 2 1 A 6
7 STEP Raise Pole (3) to centre position of lounge room and fasten to roof using hook & loop tabs. 3 Pull Pole (3) out of sleeve tube and position into PVC pocket in centre position of lounge room floor. Adjust pole height & tighten tee nuts. STEP 6 Join together the spring- loaded sections of Pole (). Position ends of Pole () into both bottom corners of lounge room. Fasten to right hand side wall using hook and loop tabs. Adjust pole height and tighten tee nuts. Step & 6 STEP 7 Attach lounge room Tension Bars () to Poles (3) & () using C clip ends. Ensure tee nuts are facing downwards - adjust tension bars. 3 Step 7 STEP 8 Pull the canvas outwards until the lounge room area has taken shape. Peg out corners and sides at stitched D rings using Pegs (D). Adjust Poles (1), (2), (3) & () using tee nuts until canvas is tight. Do not over stretch the canvas. Step 8 STEP 9 Attach C clip end of bedroom Tension Bar (8) to Pole (1) at corner. Insert other end into corner pocket located at bottom of bedroom rear wall. Repeat procedure for both sides. Adjust tension bars using tee nuts. 1 8 Step 9 7
8 STEP 10 Attach bedroom roof Tension Bar (7) to Poles (1) & (2) using C clip ends Ensure tee nut is facing downwards - adjust tension bar. STEP 11 1 Extend all pre-tied guy ropes away from the tent using Pegs (D). Tension guy ropes as required. Step 10 STEP 12 To attach bedroom / lounge room divider, use zippers located at both sides of bedroom outer wall. Fasten top edge of room divider at roof using hook and loop tabs located along Pole (2). Attach the lounge room divider to Pole (3) using C clips. Step 12 STEP 13 Bedroom Window Insert Fibreglass Poles (C) into each seam edge of bedroom window cover. Secure ends with attached hook and loop tabs. Insert straight pin end of Bedroom Window Pole (B) into corner eyelet of bedroom window cover. Insert other end with l shaped pin into eyelet at tent wall. Repeat procedure for both sides. Step 13 C Step 13 B Step 13 8
9 STEP 1 Awning Attach awning using zipper along outer top edge of tent roof. Start at top right hand side of lounge room and finish at top left hand side of bedroom. Ensure the canvas flap fully covers the zipper using the attached hook and loop fastener. Note: Pull attached awning back over roof of tent to allow assembly of awning poles. 10 Step 1 Step STEP Insert L shaped pin of Awning Roof Pole (10) through the tent eyelet at right hand corner into hole located on end of Pole (). Ensure pole (10) tee nuts are facing downwards. Step 17 Step Step AWNING Step 13 Step Step 21 Step 16 1 Left 1 Right STEP 16 Insert straight pin of Awning Pole () into hole at other end of pole (10) and join with end of Pole (12). 10 Ensure Pole (12) tee nuts are facing downwards. Adjust Pole () in the upright position using the tee nuts. STEP 17 Step 16 Insert L shaped pin of second awning roof Pole (10) through the tent eyelet into hole located on end of Pole (2). Ensure Pole (10) tee nuts are facing downwards. 9
10 STEP 18 At centre front of awning, insert straight pin of Awning Pole (1) into hole at end of Pole (12) & (10) and join with end of Pole (13). Ensure Pole (13) tee nuts are facing downwards. Adjust Pole (1) in the upright position using the tee nuts. STEP 19 At other end of Pole (13), insert straight pin of second Awning Pole () then join to hole at end of Pole (11). Ensure Pole (11) tee nuts are facing downwards. Adjust Pole () in the upright position using the tee nuts. STEP 20 At the left hand rear corner of awning, insert straight pin of third Awning Pole () into hole at other end of Pole (11). Adjust Pole () in the upright position using the tee nuts. STEP 21 Pull awning into position over awning poles and insert eyelets through straight pin at top of each pole. STEP 22 Insert straight pin of other awning Pole () through pre-drilled hole on Awning Roof Pole (10), then through eyelet along side of awning edge. Attach Tension Bar (6) to two awning Roof Poles (10) by c clip. Repeat process with other Tension Bar (6) to attach Poles (10) & (11). Hook elastic straps around awning edge into holes located on upright poles. Position Rain Caps (F) over top of straight pin at each upright awning pole. Adjust all awning pole tee nuts until awning is tight. Do not over stretch the canvas. STEP 23 Attach Guy Ropes (E) to awning poles and peg out. Tension guy ropes as required. Attach Dust Cover (G) at rear of trailer using hook and loop fastener. STEP 2 lounge room side awning (optional) The lounge room side tent wall can be unzipped and rolled up or used as an awning with the remaining 2 x Poles (). Attach Guy Ropes (E) to poles and peg out. Tension guy ropes as required. Peg out all the 'D' rings using Pegs (D). Step 19 Step 20 Step Step 22 10
11 STEP 2 dismantle and pack-up Remove all awning guy ropes. Remove all awning & bedroom window poles, including bedroom fibreglass poles. Unzip awning from tent and fold up. Store all poles in tent bag. Remove all bedroom & lounge room tension bars and store under mattress. Loosen tee nuts on Poles (1), (2), (3) & () and adjust poles to shortest length. Note: Pole () can remain attached in lounge room. Remove all remaining guy ropes and pull up all pegs. Store in accessory bag. Carefully swing down Poles (1), (2), (3) & () onto trailer. Fold in tent and position flat on top of trailer. Secure tent, awning and tent bag on trailer using PVC cover. Important: Ensure tent is securely fastened to trailer using webbing and elastic straps. 11
12 OPTIONAL SPARE ROOM SOLD SEPARATELY Roof, wall and floor kit Part No.: FT37 on-road FT3967 off-road SPARE ROOM ROOF STEP 1 Attach the Spare Room roof to the tent using zipper, then pull roof over the top of the tent. STEP 2 Insert L shaped pin of Roof Pole (10) through the tent eyelet at right hand corner into hole located on the end of Pole (). Ensure Pole (10) tee nuts are facing downwards STEP 3 Insert straight pin of Awning Pole () into hole at other end of Pole (10) and join with end of Pole (12) Ensure Pole (12) tee nuts are facing downwards Adjust Pole () in the upright position using the tee nuts. STEP Insert L shaped pin of second Roof Pole (10) through the tent eyelet into hole located on the end of Pole (2) Ensure Pole (10) tee nuts are facing downwards STEP At centre front of spare room, insert straight pin of Awning Pole (1) into hole at end of Pole (12) & (10) and join with end of Pole (13). Ensure Pole (13) tee nuts are facing downwards. Adjust Pole (1) in the upright position using the tee nuts. STEP 6 At other end of Pole (13), insert straight pin of second Awning Pole () then join to hole at end of Pole (11). Ensure Pole (11) tee nuts are facing downwards. Adjust Pole () in the upright position using the tee nuts. 12
13 STEP 7 At left hand rear corner of awning, insert straight pin of third Awning Pole () into hole at other end of Pole (11). Adjust Pole () in the upright position using the tee nuts. STEP 8 Pull roof into position over poles and insert eyelets through straight pin at top of each pole. STEP 9 Position another Poles (1) through eyelet along front side of awning edge. Hook elastic straps around awning edge into holes located on upright poles. Position Rain Caps (F) over top of straight pin at each upright awning pole. Adjust all awning pole tee nuts until awning is tight. DO NOT OVER STRETCH THE CANVAS. Step STEP 10 Step 6 13 Step 9 12 Attach guy ropes (E) to awning poles and 10 1 peg out using pegs. Step 7 11 Step AWNING 1 Tension guy ropes as required. 10 Step 2 Step 3 SPARE ROOM WALLS & FLOOR Start zipper at the right hand top corner of the lounge room and work around to the front of the awning. Attach the large section of the spare room walls with D door to the front of the awning Attach the third section of the spare room wall to the left hand of the lounge room. Work around to the front of the awning and join each two sections using Velcro. Secure walls to awning poles using hook and loop fastener. When completed, ensure outside gutter edge of flooring is flush with ground. Peg out and tension spare room wall using internal stitched D Rings. Lay out the internal flooring and attach to the walls using Velcro. NOTE: It is recommended to season canvas prior to use. 13
14 OPTIONAL SUNROOM - SOLD SEPARATELY Wall and floor kit Part No. FT3723 on-road FT39 off-road Using the zipper, attach the larger section of the sunroom with 'D' door adjacent to the 'D' door of the lounge room tent. Start zipper at the right hand top corner of the awning 'D' door and work around to the left hand top corner of the awning. Attach the other two sections of the sunroom using the zipper. Work around to the front of the awning and join the three sections using Velcro. Secure sunroom to awning poles using hook and loop fastener. When completed, ensure outside gutter edge of flooring is flush with ground. Peg out and tension sunroom wall using internal stitched 'D' rings. Lay out internal flooring and attach to the wall using Velcro. Note: It is recommended to season canvas prior to use. 1
15 6780mm 170mm BED ROOM 170mm 30mm FRONT AWNING REAR AWNING (optional) 2600mm LOUNGE ROOM SPARE ROOM 2600 x 2180mm 2600mm 2300mm 2300mm 2180mm Specifications Tent size: 30 x 2300mm Awning size: 30 x 2300mm Total area: 30 x 600mm Centre height: 2700mm Wall height: 2000mm Features Easy lift-up from one side with aid of gas struts. Direct access via the trap door under the mattress to the trailer from the inside. Extra safety secured by industrial strength hinges & latches. 30g/m 2 rip stop poly cotton canvas roof, wall and awning Heavy duty ultra-fine mesh on door & windows Strong and durable 19mm & 22mm diameter galvanized poles Hard wearing tub style PVC floor Zip on-off awning Windows have ultra fine mesh with zipper awnings Peg points have reinforced nylon webbing and chrome plated D rings Zip power cord inlet Zinc plated pegs included PVC trailer cover included
16 Distributed by PRIMUS AUSTRALIA Pty Ltd Bundoora Victoria MKTFRE26-09
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