Kolibri. Kolibri CHARACTERISTICS. Dimensions. Travel distance. Travel speed. Acceleration. Temperatue. Special variants APPLICATION AREAS
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1 Kolibri inner height / (mm) load / (kg/m) Kolibri 10.xxx 0 30 Kolibri applications 19 Kolibri dimensions 20 Kolibri s 21 Kolibri sizes 22 Kolibri height Kolibri height Kolibri height Kolibri height Kolibri height Kolibri height Kolibri height Kolibri parts 39 Kolibri assembly 40 Kolibri flange connect. 42 Kolibri part numbers 44 LOAD DIAGRAM Ko lib ri 1 5. xx x Koli b ri 22.xx x 1 Kolibri 40.xxx Koli bri 30.xxx free carrying length Lf / (m) tough favourable, light PKK max. 5 m free carrying inexpensive, light Kolibri max. 3 m free carrying closed + open Kolibri 50.xxx Koli b ri 65.xx x 2 3 APPLICATION AREAS PLE max. 6 m free carrying (1000) inner width / (mm) Lf strong SLE max. 10 m free carrying Kolibri CHARACTERISTICS The inexpensive energy chain for light-weigth applications. The patented opening offers high rigid torsion behaviour and comfortable handling in one. easy access by flap stays extremely rigid and wear resistant unique separation with the pinch stay smallest dimensions All ekd plastic energy chains are equipped with integrated connectors. Additional mounting parts are not needed. Dimensions bending radii: 15 to 400 mm inner height: 7 to 50 mm inner width: 7 to 195 mm weight: 0.06 to 2.7 kg/m Travel distance The maximum travel distance is given by the arrangement and the load (weight of the lines). At normal arrangements the maximum travel distance is double the free carrying length. Support rollers or similar equipment may exceed this value. In gliding arrangements travel distances up to 100 m are possible (according to the application). For longer travels see chapter on design guidelines. Travel speed There are no limits for the travel speed in general. But with gliding arrangements application specific influences have to be taken into account. Acceleration There are no limits for the accelerations, in general. Limits may occure through the tensile stresses at high line weights. Temperatue Long term temperature limits are between -20 C and 100 C. Special variants... silent running ATEX... EX-protection ESD... antistatic V-0... self extinguishing
2 Kolibri APPLICATIONS robotics, handling, transportation, paper production, textile industries, water plants 19
3 c 20 a t j b g d 1) not Kolibri *.2 2) for Kolibri *.2 is t=4 for Kolibri *.5 is t=2 3) for Kolibri*.5 is i=9,5 and j=10 i IR h Kolibri DIMENSIONS 0.5 x travel dis t. p r e t e n s i o n R F length L app R Kolibri pitch dimensions weight 1) 1) 2) c. d. prev. name a b c d g h i j t kg/m Ø Ø , , ) , , ) , ,05 3) 3) ) 3) , , ) 3) , , , , pitch B
4 Kolibri DIMENSIONS Kolibri Kolibri Kolibri standard openable in outer radius rigid version flap open bars in inner radius flap open bars in outer radius flap open bars in inner radius separable with pinch stay separable with pinch stay separable with PZ integrated connector integrated connector integrated connector Kolibri equal.2 flap open bars in outer radius Kolibri Kolibri Kolibri one part chain links film stay closed not openable film stay in inner radius flap open covers in outer radius not separable not separable separable with pinch stay integrated connector (integrated connector) integrated connector Kolibri c. d. prev. name radius ,5 35 2) , ) not Kolibri xx.xxx.5 2) only Kolibri ) additional R400 4)only Kolibri Kolibri teleskopic PKK stays in inner radius separable via Pz separate connectors ) ) 4) ) ) 1) ) 1) 1) ) )
5 height 10 height 13 height 15 height 22 height 30 height 40 height 50 height Energieführungsketten Kolibri SIZES
6 Kolibri HEIGHT 10 inner height 7up to 8, inner width 7 up to 14 Kolibri one part link film stay in inner radius integrated connector or separate connectors Ø7 not separable bend radius: 15 / 30 / 50 weight: 0,05 kg/m free carrying length: 0.4 m at 0.3 kg/m load pitch: 15 Kolibri / 50 x 1005 Snap Kolibri one part link lining without assembly integrated connector 8x14 not separable bend radius: 17,5 / 35 / 55 / 80 / 100 weight: 0,12 kg/m free carrying length: 0,8 m at 0.5 kg/m load pitch: 20 Kolibri / 50 x 1005 (see page 26,32,39,41) max
7 max. 9 Kolibri HEIGHT 15 inner height 10, inner width 10 to 39 Kolibri one part chain link not openable connector as separate part (part.no. 0700) Ø10 not separable bend radius: 17.5 / 20 / 30 weight: 0.15 kg/m free carrying length: 0,9.m at 0.9 kg/m load pitch: 20 Kolibri / 30 x 1000 Kolibri one part chain link film-stay in inner radius connector as separate part (see Kolibri ) Ø10 not separable bend radius: 20 / 30 weight: 0.15 kg/m free carrying length: 0.9 m at 0.9 kg/m load pitch: 20 Kolibri / 30 x 1000 Kolibri closed flap covers in outer radius 10 x 25 not separable bend radius: 30 / 50 weight: 0.3 kg/m free carrying length: 0.9m at 0.9 kg/m load pitch: 18 Kolibri / 30 x
8 Kolibri HEIGHT 15 inner height 10, inner width 10 to 39 Kolibri one part chain link not openable, R24 closed in outer radius Space (axb): 10 x 24 not separable bend radius: 24, 30 weight: 0.3 kg/m free carrying length: 0.9 at 0.9 kg/m load pitch: 20 Kolibri / 30 x 1000 Kolibri standard flap stay in inner radius 10 x 39 not separable bend radius: 20 / 30 weight: 0.35 kg/m free carrying length: 0.9 m at 0.9 kg/m load pitch: 20 Kolibri / 30 x 1000 max. 9 R24 25
9 max Kolibri HEIGHT 22 inner height 16 to 22, inner width 15 to 48 Kolibri one part chain link film stay 17 x 15 not separable bend radius: 35 / 70 / 100 weight: 0.20 kg/m free carrying length: 1.3 m at 1.5 kg/m load pitch: 30 Kolibri / 35 x Kolibri standard flap stay in inner radius integrieated connectors 17 x 27 separable (PZ ANr.1688) bend radius: 35 / 50 /70 / 100 weight: 0.34 kg/m free carrying length: 1.5 m at 1.0 kg/m load pitch: 26 Kolibri / 35 x 1040 Kolibri Snap Kolibri is available with Snap connectotr: Quick and toolless assembly of the energy chain with only one clock. Please contact the ekd gelenkrohr design department. Assembly example:
10 Kolibri HEIGHT 22 inner height 16 to 22, inner width 15 to 48 Kolibri open flap stay in inner radius 17 x 36 not separable bend radius: 35 / 70 weight: 0.37 kg/m free carrying length: 1.3 m at 1.5 kg/m load pitch: 30 Kolibri / 35 x 1200 Kolibri closed flap stay in outer radius 16 x 48 separable ( PZ ANr.1294) bend radius: 50 / 70 / 100 weight: 0.54 kg/m free carrying length: 1.3 m at 1.5 kg/m load pitch: 26 Kolibri / 100 x 1014 max
11 max. 21 Kolibri HEIGHT 30 inner height 23 to 24, inner width 18 to 109 Kolibri one part chain link not openable 24 x 18 not separable bend radius: 40 / 100 / 200 weight: 0.50 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 40 Kolibri / 100 x 1200 Kolibri standard flap stay in inner radius 23 x 34 separable ( PZ ANr.1258) bend radius: 40 / 60 / 75 / 100 / 150 / 200 weight: 0.54 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 Kolibri open flap stay in outer radius 23 x 34 separable ( PZ ANr.1258) bend radius: 40 / 60 / 75 / 100 / 150 / 200 weight: 0.54 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 Kolibri closed flap covers in outer radius 23 x 34 separable ( PZ ANr.1017) bend radius: 60 / 75 / 100 / 150 / 200 weight: 0.58 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x
12 Kolibri HEIGHT 30 inner height 23 to 24, inner width 18 to 109 Kolibri standard flap stay in inner radius 23 x 44 separable ( PZ ANr.1258) bend radius: 40 / 50 / 75 / 100 / 150 / 200 weight: 0.61 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 Kolibri open flap stay in outer radius 23 x 44 separable ( PZ ANr.1258) bend radius: 40 / 50 / 75 / 100 / 150 / 200 weight: 0.61 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 Kolibri standard flap stay in inner radius 23 x 64 separable ( PZ ANr.1258) bend radius: 40 / 75 / 100 / 150 / 200 weight: 0.65 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 Kolibri open flap stay in inner radius 23 x 64 separable ( PZ ANr.1258) bend radius: 40 / 75 / 100 / 150 / 200 weight: 0.65 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 max
13 max. 2 1 Kolibri HEIGHT 30 inner height 23 to 24, inner width 18 to 109 Kolibri rigid flap stay in inner radius 21 x 64 not separable bend radius: 40 / 75 / 100 / 150 / 200 weight: 0.7 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 Kolibri one part chain link lining without assembly 21 x 64 not separable bend radius: 40 / 75 / 100 / 150 / 200 weight: 0.65 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 Kolibri closed flap covers in outer radius 23 x 64 separable ( PZ ANr.1017) bend radius: 60 / 75 / 100 / 150 / 200 weight: 0.7 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x
14 Kolibri HEIGHT 30 inner height 23 to 24, inner width 18 to 109 Kolibri standard flap stays in inner radius 23 x 79 separable ( PZ ANr.1258) bend radius: 40 / 75 / 100 / 125 / 150 / 200 weight: 0.75 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 Snap Kolibri open flap stays in outer radius 23 x 79 separable ( PZ ANr.1258) bend radius: 40 / 75 / 100 / 125 / 150 / 200 weight: 0.75 kg/m free carrying length: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 toolless assembly of the chain max
15 22 assembly example: 38 8 max Kolibri HEIGHT 30 inner height 23 to 24, inner width 18 to 109 Kolibri standard flap stay in inner radius 23 x 109 separable ( PZ ANr.1258) bend radius: 40 / 75 / 100 / 150 / 200 weight: 0.87 kg/m free carrying: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x Kolibri open flap stay in outer radius 23 x 109 separable ( PZ ANr.1258) bend radius: 40 / 75 /100 / 150 / 200 weight: 0.87 kg/m free carrying: 1.5 m at 2.0 kg/m load pitch: 35 Kolibri / 100 x 1225 Kolibri with Snap Type Kolibri allows using the Snap connector: Fast and toolless assembly of the energy chain with only one click. Please contact ekd gelenkrohr technic during your Planing phase
16 Kolibri HEIGHT 40 inner height 31, inner width 48 to 60 Kolibri rigid flap stay in inner radius bend radius: 60 / 75 / 100 / 150 / 200 weight: 0.91 kg/m free carrying length: 2.0 m at 1.0 kg/m load pitch: 45 Kolibri / 100 x 1260 Kolibri closed flap covers in outer radius bend radius: 75 / 100 / 150 / 200 weight: 0.93 kg/m free carrying length: 2.0 m at 1.0 kg/m load pitch: 45 Kolibri / 100 x x 48 separable ((PZ ANr.1521)) 29 x 48 separable ((PZ ANr.1268)) max
17 max. 27 Kolibri HEIGHT 40 inner height 31, inner width 48 to 60 Kolibri rigid flap stay in inner radius integrated connnectors 29 x 60 separable (PZ ANr.1521) bend radius: 60 / 75 / 100 / 150 / 200 weight: 1.05 kg/m free carrying length: 2.0 m at 1.0 kg/m load pitch: 45 Kolibri / 100 x 1260 Kolibri rigid flap stay in outer radius integrated connnectors 29 x 60 separable (PZ ANr.1521) bend radius: 60 / 75 / 100 / 150 / 200 weight: 1.05 kg/m free carrying length: 2.0 m at 1.0 kg/m load pitch: 45 Kolibri / 100 x 1260 Kolibri teleskopic PKK stay in inner radius separate connector 31x100 separable (PZ ANr.2035) bend radius: 55 / 100 / 150 / 200 / 230 weight: 0,9 kg/m free carrying length: 2,5 at 1,0 kg/m load pitch: 37 Kolibri / 55 x 1295 / 100 stay length 50 up to 100 / stay length 34
18 Kolibri HEIGHT 50 inner height 38 to 40, inner width 48 to 134 Kolibri standard flap stay in inner radius integrated connnectors 40 x 48 separable (PZ ANr.1113) bend radius: 75 /100 /125 /150 / 200 /250 weight: 1.30 kg/m free carrying: 2.4 m at 1.0 kg/m load pitch: 55 Kolibri / 100 x 1265 Kolibri colsed flap covers in outer radius 40 x 48 separable (PZ ANr.1113) bend radius: 100 / 150 / 200 / 250 weight: 1.30 kg/m free carrying length: 2.4 m at 1.0 kg/m load pitch: 55 Kolibri / 100 x 1265 Kolibri standard flap stay in inner radius flap stay in outer radius 40 x 78 separable (PZ ANr.1113) bend radius: 75/100/ 125/ 150/ 175/ 200/ 250 weight: 1.35 kg/m free carrying length: 2.4 m at 1.0 kg/m load pitch: 55 Kolibri / 100 x 1265 Kolibri rigid flap stay in inner radius 38 x 78 separable (PZ ANr.1451) bend radius: 75/100/ 125/ 150/ 175/ 200/ 250 weight: 1.40 kg/m free carrying length: 2.4 m at 1.0 kg/m load pitch: 55 Kolibri / 100 x 1265 max
19 max. 36 Kolibri HEIGHT 50 inner height 38 to 40, inner width 48 to 134 Kolibri closedd flap stay in outer radius 40 x 78 separable (PZ ANr.1113) bend radius: 100/ 125/ 150/ 175/ 200/ 250 weight: 1.40 kg/m free carrying length: 2.4 m at 1.0 kg/m load pitch: 55 Kolibri / 100 x 1265 Kolibri standard flap stay in inner radius flap stay in outer radius Integrated connectors 40 x 108 separable (PZ ANr.1326) bend radius: 75 / 100 / 125 / 150 / 200 / 250 weight: 1.52 kg/m free carrying length: 2.4 m at 1.0 kg/m load pitch: 55 Kolibri / 100 x 1265 Kolibri standard flap stay in inner radius flap stay in outer radius 40 x 133 separable (PZ ANr.1326) bend radius: 75 / 100 / 150 / 200 / 250 weight: 1.90 kg/m free carrying length: 2.4 m at 1.0 kg/m load pitch: 55 Kolibri / 100 x 1265 Kolibri closed flap stay in outer radius 40 x 133 separable (PZ ANr.1113) Bibend radius: 75 / 100 / 150 / 200 / 250 weight: 1.90 kg/m free carrying length: 2.4 m at 1.0 kg/m load pitch: 55 Kolibri / 100 x
20 Kolibri HEIGHT 65 inner height 50, inner width 77 to 205 Kolibri open flap stay in outer radius 50 x 77 separable (PZ ANr.1129) bend radius: 125 / 150 / 200 / 300 weight: 2.2 kg/m free carrying length: 2.75 m at 1.0 kg/m load pitch: 70 Kolibri / 100 x 1400 Kolibri closed flap cover in outer radius 50 x 77 separable (PZ ANr.1129) bend radius: 125 / 150 / 200 / 300 weight: 2.2 kg/m free carrying length: 2.75 m at 1.0 kg/m load pitch: 70 Kolibri / 100 x 1400 Kolibri open flap stay in outer radius 50 x 117 separable (PZ ANr.1129) bend radius: 125 / 150 / 200 / 300 / 400 weight: 2.6 kg/m free carrying length: 2.75 m at 1.0 kg/m load pitch: 70 Kolibri / 100 x 1400 Kolibri closed flap cover in outer radius 50 x 117 separable (PZ ANr.1129) bend radius: 125 / 150 / 200 / 300 / 400 weight: 2.7 kg/m free carrying length: 2.75 m at 1.0 kg/m load pitch: 70 Kolibri / 100 x 1400 max
21 max. 45 Kolibri HEIGHT 65 inner height 50, inner width 77 to 205 Kolibri open flap stay in outer radius 50 x 177 separable (PZ ANr.1129) bend radius: 125 / 150 / 200 / 300 weight: 2.9 kg/m free carrying length: 2.75 m at 1.0 kg/m load pitch: 70 Kolibri / 100 x 1400 Kolibri closed flap cover in outer radius 50 x 177 separable (PZ ANr.1129) bend radius: 125 / 150 / 200 / 300 weight: 3.0 kg/m free carrying length: 2.75 m at 1.0 kg/m load pitch: 70 Kolibri / 100 x
22 Kolibri PARTS Pos. name 1 link (open ) 2 link (closed ) 3 flange pivot 4 flange drilling 5 horn stay connector 6 horn stay 65 HS65 7 horn stay 85 HS 85 8 damping element 9 PZ (divider) 10 PZ (pinch stay) 11 flap stay 12 flap cover 13 notched horizontal divider 14 notched horiz. divider flying 15 telescopic horizontal divider 16 telescopic horiz. divider flying 17 ladderstay 20 connector hole 21 connector pivot Kolibri with Snap 16 39
23 (2) (1) (5) (4) (1) (2) (3) (3) (1) (2) (3) Kolibri ASSEMBLY Opening and closing Push a screwdriver as shown in the the slot (1) then with a light lever movement (2) raise the tongue and push the locking pins of the flap stay (or the flap cover) out of the drilling. The flap stay can then be lifted (3). To remove the flap stay the second side has to be unlocked and the stay has to be pushed out against the direction of the cones. The installation of the flap stays and flap covers are snapped in a slight angle with the pins against the corresponding drillings (4) and with slight pressure against the locking tongue. Lifted flap stays can be re-engaged (5) with slight pressure. Lengthening and shortening To lengthen or shorten the flap stays have to be opened. The walls with pivot pins are to press internally (1) and the walls with the holes are to press toward the outside (2). The chain links can be pushed together (3), or be pulled apart. Installation of the flap stays The assembly of the flap stays can take place before or after cable lining. Therefore energy chain does not need to be opened. The flap stays are inserted from the outside chain link floor until snap (1), (2). The dismantling of the stays is done by unlocking the tongue and pushing out (3). 40
24 Kolibri ASSEMBLY Assembly of horizontal dividers The horizontal dividers (notched, telescopic and ladderstay) are horizontally slid onto the vertical dividers (PZ) (1). With a screwdriver the locking tongue can be mounted (2) and horizontal dividers disassembled (3). Mounting the energy chain and strain relief Before mounting the energy chain horn stays may be assembled which can be used to fix the lines via cable ties. For most applications varaible strain relief is recommended, to mount the anchor profile with the energy chain usingt the integrated connector. (1), (2). It is also possible to attach the anchor profile as a separate strain relief. The anchor profile is suitable for various strain relief components (see design guidelines). Snap assembly The energy chain may be assembled with only one click using the Snap connector. Horn stays will be clipsed at the stays as strain relief elements. After that the energy chain can be clicked in the designated position. Alternatively, it is possible to mount the cable chains with flush mountig flange brackets (1). Maintenance of the energy chain Kolibri energy chains are maintenance free. Like every mechanical system there will - depending on the ambient conditions - wear which must be observed. In case of this the energy chainspace has to be exchanged. (1) (2) (1) (2) (1) (3) 41
25 42 Kolibri (Kolibri 10.0) 10 Kolibri (Kolibri 10.5) Kolibri (Kolibri 02.5) Kolibri (Kolibri 11.0) L L , L Kolibri (Kolibri 12.0) Kolibri (Kolibri 13.0) Kolibri (Kolibri 14.0) Kolibri (Kolibri 05.0) 10 Kolibri (Kolibri 12.5) Kolibri MOUNTING BRACKETS Kolibri (Kolibri 15.5) ,2 L Kolibri (Kolibri 15.2) , L Kolibri (Kolibri 07.5) 12
26 Kolibri MOUNTING BRACKETS Kolibri (Kolibri ) Kolibri (Kolibri 24.5) L L Kolibri (Kolibri ) Kolibri (Kolibri 22.0) Kolibri (Kolibri ) 85 Kolibri (Kolibri 25.5) Kolibri (Kolibri 27.5) 43
27 Kolibri parts 39 1 Kolibri PART NUMBERS Kolibri / piece goods (10m-coil) Radius (00.3) (R55) 2140 (R80) (0) (0.3) (02.5) ) (02) (03) (04.3) (05.0) (06) (07.5) ( 1 ) (10.0) (10.1) (10.5) (11.0) (11.1) (12.0) (12.2) (12.5) (13.0) (13.1) (14.0) (14.0) (15.0) (15.5) (16.0) /2031 (R55) (21.0) (21.5) (19.0) (19.1) (19.2) (19.5) (22.0) (20.0) (20.5) (24.1) (24.5) (25.1) (25.5) (27.1) (27.5) ) R
28 Kolibri PART NUMBERS special material parts like Ul94 V-0, EX or other have to be named in the order Kolibri (PKK 120) Kolibri parts 39 stay thickness 2 mm 3 mm 2 mm 2 mm 4 mm 2 mm 3 mm 4 mm 4 mm
29 Kolibri PART NUMBERS Kolibri parts Kolibri FK notched hor. divider ladderstay PTF PT 55 PT 75 head side flange flying flying / /
30 Kolibri PART NUMBERS Kolibri parts 39 Kolibri anchor profile ZL50 blue ribbon ZLA 8 (PZ SLP220) ZHS10 ZLS10 HS55 HS65 HS75 HS ) 1) ) 1) ) 1) ) 1) ) with horn stay connectors special material parts like Ul94 V-0, EX or other have to be named in the order 47
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