Assembling & Fitting Instruction August 2015

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6103, 6290, 6380, 6465 Silent Gliss 3840, 6120 Silent

1 Assembling & Fitting Instruction August 2015 Wave Curtain Heading System Silent Gliss 6010, 6020, 6100, 6103, 6290, 6380, 6465 Silent Gliss 3840, 6120 Silent Gliss 5090, 5200, 5400 Silent Gliss 5100, 5600 Page 1 of 60

2 New Version: 5 Issued and controlled by responsible engineer Approved by SGHQ dated August 2015 for development Signature Signature Replaces Version: 4 Date M. Frauchiger Date M. Frauchiger August Copyright November 2008 by Silent Gliss International Ltd. Page 2 of 60

3 Content 1 Product Information Systems SG 6010 / 6020 / 6100 / 6103 / 6290 / 6380 / Systems SG 3840 / Systems SG 5090 / 5200 / System SG 5100 / SG System Configurations Calculation charts Assembling Parts list Assembling of System Useful Information Fabric Confectioning Note: SG 5100 and SG 5600 is different Fabric Confectioning SG 5100 and SG Curtain Hooking Curtain Fitting Page 3 of 60

4 1 Product Information 1.1 Systems SG 6010 / 6020 / 6100 / 6103 / 6290 / 6380 / Outline Drawing Maximum Dimensions and min. radius for Wave application: SG m 15 cm SG m 15 cm SG m 20 cm SG m 28 cm SG m Can not be bent SG m 20 cm SG m 28 cm Weight Chart N/A Page 4 of 60

5 1.2 Systems SG 3840 / Outline Drawing Maximum Dimensions SG m 8 kg 25 cm SG m 8 kg 30 cm Weight Chart SG 3840, 6120 Page 5 of 60

6 1.3 Systems SG 5090 / 5200 / Outline Drawing Maximum Dimensions SG m 12.5 kg 25 cm SG m 15 kg 25 cm SG m 15 kg 25 cm Weight Chart SG 5090 SG 5200 SG 5400 Page 6 of 60

1.4 System SG 5100 / SG 5600 1.4.1 Outline Drawing 1.

7 1.4 System SG 5100 / SG Outline Drawing Maximum Dimensions SG m 20 kg 50 cm SG m 65 kg 25 cm Weight Chart See Assembly Manual SG 5100 and SG 5600 SG 5100 SG 5600 Wave Roller SG 5600 Wave Glider Page 7 of 60

8 1.5 System Configurations Stack variation: Stack size for Glider Cord cm Stack size for Glider Cord cm Page 8 of 60

1.5.4 Stack size SG 5600 for Roller Cord 10869 6

5 Stack size SG 5600 for Roller Cord 10852 8 6

9 1.5.4 Stack size SG 5600 for Roller Cord cm Stack size SG 5600 for Roller Cord cm Stack size for Glider Cord cm Stack size for Glider Cord cm Page 9 of 60

Note: It may sometimes appear that there are too many gliders for the track.

10 1.6 Calculation charts (Available on the Intranet Technical Database) Note: - The grey colored cells are the user input cells - When cells are turning orange please correct the System width. Note: It may sometimes appear that there are too many gliders for the track. The reason for this is that the quantity of gliders is always taken to the next even number so that the curtain always finishes pointing away from the room giving a uniform appearance. Page 10 of 60

11 2 Assembling 2.1 Parts list Parts list Single Stack SG 6100 (not shown: SG 6010, 6020, 6103, 6290, 6380, 6465) Page 11 of 60

12 Parts list Pair Stack SG 6100 (not shown: SG 6010, 6020, 6103, 6290, 6380, 6465) Page 12 of 60

13 Parts list Single Stack SG 3840 (not shown: SG 6120) Page 13 of 60

14 Parts list Pair Stack SG 3840 (not shown: SG 6120) Page 14 of 60

15 2.1.2 Parts list Single Stack SG 5090 Page 15 of 60

16 2.1.3 Parts list Pair Stack SG 5090 Page 16 of 60

17 2.1.4 Parts list Single Stack SG 5400 (not shown: SG 5200) Page 17 of 60

18 2.1.5 Parts list Pair Stack SG 5400 (not shown: SG 5200) Page 18 of 60

19 2.1.6 Parts list Single Stack SG 5100 See Assembly Manual SG Parts list Pair Stack SG 5100 See Assembly Manual SG Parts list Single Stack SG 5600 Roller See Assembly Manual SG Parts list Pair Stack SG 5600 Roller See Assembly Manual SG Parts list Single Stack SG 5600 Glider See Assembly Manual SG Parts list Pair Stack SG 5600 Glider See Assembly Manual SG 5600 Page 19 of 60

20 2.2 Assembling of System Assembling SG 6100 Single Stack (not shown: SG 6010, 6020, 6103, 6292, 6380, 6465). Profile cutting according to the corresponding Assembling & Fitting Instruction. Move in the carrier for draw rod 6366 together with the first glider Fill in all the gliders (except the last one) 1 2 Add an end stop 6013 Take an extension Cut of the bottom part along the mark shown on picture 4 Correctly cut part Note: This has to be done also for the systems SG 6010, 6020, 6103, , 6380, Fix on the extension 6364 together with the last glider Add an end stop Page 20 of 60

Fix on the end cover by screw Fix the end stop 6013 (9 cm from the edge of the cover to the centre of the glider) 9 10 Push the end stop slightly against the extension and

Fix on the end cover by screw 11 12 Click in the brake 2255 according to the pictures shown after 14 15 13 16 After clicked in the brake you can adjust the braking force by

21 Fix on the end cover by screw Fix the end stop 6013 (9 cm from the edge of the cover to the centre of the glider) 9 10 Push the end stop slightly against the extension and then screw it tight. Fix on the end cover by screw Click in the brake 2255 according to the pictures shown after After clicked in the brake you can adjust the braking force by screw driver. Finish: - Check the movement of the gliders together with the carrier for draw rod - Check the friction of brake Check if everything is correctly screwed Remark: Send out the system in condition glider cord stretched. This will help to avoid that the cord and the gliders can get entangled Page 21 of 60

22 2.2.2 Assembling SG 3840 Pair Stack Move in the carrier for draw rod 6366 together with the first glider Fill in all the gliders (except the last one) 1 2 Add an end stop 6013 Take an extension Cut of the bottom part along the mark shown on picture 4 Correctly cut part Note: This has to be done also for the systems SG 6010, 6020, 6103, , 6380, Fix on the extension 6364 together with the last glider Add an end stop Page 22 of 60

Fix on the end cover by screw Fix the end stop 6013 (9 cm

10 Push the end stop slightly against the extension and

Move in the carrier for draw rod 6366 together with the

last one) Add an end stop 6013 13 14 Cut off the bottom

23 Fix on the end cover by screw Fix the end stop 6013 (9 cm from the edge of the cover to the centre of the glider) 9 10 Push the end stop slightly against the extension and then screw it tight. Move in the carrier for draw rod 6366 together with the first glider Fill in all the gliders (except the last one) Add an end stop Cut off the bottom part of the extension 6364 and fix it on together with the last glider Add an end stop Page 23 of 60

the glider) 17 18 Push the end stop slightly

Click in the brake 2255 in both pilots according to

in the brake you can adjust the braking force by

23 24 Mark the centre of the system Move both

24 Fix on the end cover by screw Fix the end stop 6013 (9 cm from the edge of the cover to the centre of the glider) Push the end stop slightly against the extension and then screw it tight. Click in the brake 2255 in both pilots according to the pictures shown after After clicked in the brake you can adjust the braking force by screw driver Mark the centre of the system Move both pilots towards the centre of the system in order to check the correct length of both sides Page 24 of 60

Finish: - Check the movement of the gliders together with

- Check if everything is correctly screwed Remark: Send out

This will help to avoid that the cord and the gliders can

2.2.3 Assembling SG 3840 Single Stack (not shown: SG 6120).

Add an end stop 6013 1 2 Fix on the extension 6364 together

25 Finish: - Check the movement of the gliders together with the carrier for draw rod - Check the friction of brake Check if everything is correctly screwed Remark: Send out the system in condition glider cord stretched. This will help to avoid that the cord and the gliders can get entangled Assembling SG 3840 Single Stack (not shown: SG 6120). Profile cutting according to the corresponding Assembling & Fitting Instruction. Prepare the system with profile, cord, pilot etc. Add an end stop Fix on the extension 6364 together with the pilot 6314 Insert the first glider to the pocket of the extension Fill in all the gliders (except the last one) Add an end stop Page 25 of 60

Fix on the extension 6364 together with the last glider Add an end

from the edge of the guide to the centre of the glider) 9 10 Push

from the edge of the guide to the centre of the glider) 11 12

extensions - Check if everything is correctly screwed Remark: Send

26 Fix on the extension 6364 together with the last glider Add an end stop Fix on the cord guide Fix the end stop 6013 (10 cm from the edge of the guide to the centre of the glider) 9 10 Push the end stop slightly against the extension and then screw it tight. Move the pilot to the other end and fix the end stop 6013 (10 cm from the edge of the guide to the centre of the glider) Finish: - Check the movement of the gliders together with the extensions - Check if everything is correctly screwed Remark: Send out the system in condition glider cord stretched. This will help to avoid that the cord and the gliders can get entangled. 13 Page 26 of 60

27 2.2.4 Assembling SG 3840 Pair Stack Prepare the system with profile, cord, pilot etc. Start on guide return side. Fix on the extension 6364 together with the pilot Insert the first glider to the pocket of the extension 6364 Fill in all the gliders (except the last one) 3 4 Add an end stop 6013 Fix on the extension 6364 together with the last glider 5 6 Add an end stop 6013 Fix on the cord guide 7 8 Page 27 of 60

28 Fix the end stop 6013 (10 cm from the edge of the guide to the centre of the glider) Push the end stop slightly against the extension and then screw it tight Go ahead on the drive side. Fix on the extension 6364 together with the pilot Insert the first glider to the pocket of the extension 6364 Fill in all the gliders (not the last one) Add an end stop 6013 Fix on the extension 6364 together with the last glider Page 28 of 60

29 Add an end stop 6013 Fix on the cord guide Fix the end stop 6013 (10 cm from the edge of the guide to the centre of the glider) Push the end stop slightly against the extension and then screw it tight Mark the centre of the system Move the fixed pilot side towards the centre of the system by pulling the cord Then also move the other (none fixed) pilot side to the centre mark by hand If the position is ok fix the pilot to the cord by the screw Page 29 of 60

Finish: - Check the movement of the gliders together with the extensions - Check if everything is correctly screwed Remark: Send out the system in condition glider cord

30 Finish: - Check the movement of the gliders together with the extensions - Check if everything is correctly screwed Remark: Send out the system in condition glider cord stretched. This will help to avoid that the cord and the gliders can get entangled Preparation for Assembling SG 5090 Single Stack. Profile cutting according to the corresponding Assembling & Fitting Instruction. Insert the belt 5130 from the motor side towards the other end of the profile Add on the guide return cm 1 2 Fix the master carrier 6367 onto the belt 5130 Insert an end stop Fix on the guide return 2193 Cut the belt to the specified length A (see chart in the following picture) A 5 6 Page 30 of 60

31 Insert the extension 6364 together with the master carrier Watch the correct fit! Insert the first glider to the pocket of the extension 6364 Move the extension further to pass the cut out 9 10 Assemble the pulley housing and fix the carrier 6368 onto the belt 5130 Insert an end stop Fix on the pulley housing Hook in the carriers Page 31 of 60

Fix one clip 6398 onto the cord between the first and the second glider Fill in all the

extensions - Check the correct position and function of the end stops - Check if everything

32 Fix one clip 6398 onto the cord between the first and the second glider Fill in all the gliders (except last one) Mount the last glider and then close the cut off with the stop 6086 Fix the end stop 7.5 cm from the edge of the guide return Fix the end stop with the distance Y (see calc. chart) from the edge of the profile Y Mount the motor and then fix it with the locking plate Finish: - Check the movement of the gliders together with the extensions - Check the correct position and function of the end stops - Check if everything is correctly screwed Remark: Send out the system in condition glider cord stretched. This will help to avoid that the cord and the gliders can get entangled Page 32 of 60

5 cm 1 2 Fix the master carrier 6367 onto the belt 5130 Fix on the guide return 2193 3 4 Cut the belt to the

33 2.2.6 Assembling SG 5090 Pair Stack Insert the belt 5130 from the motor side to the other side of the profile end Add on the guide return cm 1 2 Fix the master carrier 6367 onto the belt 5130 Fix on the guide return Cut the belt to the specified length A (see chart in the following picture) A 5 6 Assemble the pulley housing and fix the carrier 6368 onto the belt 5130 Fix on the pulley housing Page 33 of 60

screwdriver 11 12 Separate the belt mechanism Add an end stop 10010 13 14 Insert the extension 6364 together with

34 Hook in the carriers (push them together) Mark the centre of the system and position the carriers as shown 9 10 Make a mark between two free hols, next to the carrier Open the carriers (lift lever of the carrier by a screwdriver Separate the belt mechanism Add an end stop Insert the extension 6364 together with the master carrier 6367 Insert the first glider to the pocket of the extension 6364 Watch the correct fit! Page 34 of 60

35 Move the extension further to pass the cut out Fix one clip 6398 onto the cord between the first and the second glider Fill in about 10 gliders and keep the cord stretched between the gliders whilst filling in Remove the guide return Cut of the legs of the master carrier 6367 Pull out the belt until you can see the mark Fix the master carrier 6367 in centre of the mark Insert the extension 6364 together with the master carrier 6367 Watch the correct fit! Page 35 of 60

Insert the first glider to the pocket of the extension

Add an end stop 6013 Insert the extension 6364 together

fasten the end stop (push the extension slightly against

and fix the carrier 6368 onto the belt 5130 29 30 Add an

36 Insert the first glider to the pocket of the extension 6364 Fill in all the gliders (except the last one) Add an end stop 6013 Insert the extension 6364 together with the last glider Fix on the return gear and fasten the end stop (push the extension slightly against the return gear) Assemble the belt to the pulley housing and fix the carrier 6368 onto the belt Add an end stop Fix on the pulley housing Page 36 of 60

Hook in the carriers (push them together) Fill in now the rest of the gliders

the centre of the system to the centre of the end stop Fix the end stop with

motor and then fix it with the locking plate 10004 Finish: - Check the movement

function of the end stops - Check if everything is correctly screwed Remark:

37 Hook in the carriers (push them together) Fill in now the rest of the gliders and then close the cut out with the stop Fix the end stop 7cm (from the centre of the system to the centre of the end stop Fix the end stop with the distance Y (see calc. chart) from the edge of the profile Y Move the extensions towards the centre of the system in order to check the correct closing Mount the motor and then fix it with the locking plate Finish: - Check the movement of the gliders together with the extensions - Check the correct position and function of the end stops - Check if everything is correctly screwed Remark: Send out the system in condition glider cord stretched. This will help to avoid that the cord and the gliders can get entangled Page 37 of 60

38 2.2.7 Preparation for Assembling SG 5400 Single Stack. Profile cutting according to the corresponding Assembling & Fitting Instruction. Insert the belt 5130 from the motor side to the other side of the profile end Add on the guide return cm 1 2 Fix the master carrier 6367 onto the belt 5130 Fix on the guide return Cut the belt to the specified length A (see chart in the following picture) A 5 6 Insert the extension 6364 together with the master carrier 6367 Insert the first glider to the pocket of the extension 6364 Watch the correct fit! 7 8 Page 38 of 60

together) Fix one clip 6398 onto the cord between the first and the second glider 13 14 Fill in all the

39 Move the extension further to pass the cut out 9 10 Assemble the drive wheel/belt to the housing and fix the carrier 6368 onto the belt 5130 Fix on the drive Hook in the carriers (push them together) Fix one clip 6398 onto the cord between the first and the second glider Fill in all the gliders (except last one) Mount the last glider and then close the cut off with the stop Page 39 of 60

40 Fix on the motor and lock it with the pin Finish: - Adjust the end limit (motor settings) - Check the movement of the gliders together with the extensions - Check the correct position of the end stops - Check if everything is correctly screwed Remark: Send out the system in condition glider cord stretched. This will help to avoid that the cord and the gliders can get entangled Assembling SG 5400 Pair Stack Insert the belt 5130 from the motor side to the other side of the profile end Add on the guide return cm 1 2 Fix the master carrier 6367 onto the belt 5130 Fix on the guide return Page 40 of 60

41 Cut the belt to the specified length A (see chart in the following picture) A 5 6 Assemble the drive wheel/belt to the housing and fix the carrier 6368 onto the belt 5130 Fix on the drive 7 8 Hook in the carriers (push them together) Mark the center of the system and position the carriers as shown 9 10 Make a mark between two free hols, next to the carrier Open the carriers (lift lever of the carrier by a screwdriver Page 41 of 60

the second glider 15 16 Fill in about 10 gliders and keep the cord stretched between the gliders whilst filling in Remove

42 Separate the belt mechanism Insert the extension 6364 together with the master carrier 6367 Watch the correct fit! Insert the first glider to the pocket of the extension 6364 Fix one clip 6398 onto the cord between the first and the second glider Fill in about 10 gliders and keep the cord stretched between the gliders whilst filling in Remove the guide return Cut of the legs of the master carrier 6367 Pull out the belt until you can see the mark Page 42 of 60

6364 together with the last glider 25 26 Fill in about 10 gliders and keep the cord stretched between the gliders whilst filling in Fix on the return gear and

43 Fix the master carrier 6367 in centre of the mark Insert the extension 6364 together with the master carrier 6367 Watch the correct fit! Insert the first glider to the pocket of the extension 6364 Fill in all the gliders (except the last one) Add an end stop 6013 Insert the extension 6364 together with the last glider Fill in about 10 gliders and keep the cord stretched between the gliders whilst filling in Fix on the return gear and fasten the end stop (push the extension slightly against the return gear) Assemble the drive belt to the housing and fix the carrier 6368 onto the belt Then fix on the drive Page 43 of 60

44 Hook in the carriers (push them together) Fill in now the rest of the gliders and then close the cut out with the stop Move the extensions towards the centre of the system in order to check the correct closing Fix on the motor and lock it with the pin Finish: - Adjust the end limit (motor settings) - Check the movement of the gliders together with the extensions - Check the correct position of the end stops - Check if everything is correctly screwed Remark: Send out the system in condition glider cord stretched. This will help to avoid that the cord and the gliders can get entangled Page 44 of 60

45 Sewing 2.3 Useful Information Page 45 of 60

2.4 Fabric Confectioning Note: SG 5100 and SG 5600 is different 2.4.1 Cutting curtain tape 6349 Curtain tape + 1.

side hem Pocket Note: Raw fabric width is approx. 20 cm more than the finished curtain width. 2.4.

46 2.4 Fabric Confectioning Note: SG 5100 and SG 5600 is different Cutting curtain tape 6349 Curtain tape pocket Total number of pockets (see calc. chart) pocket Finished curtain width inkl. side hem Pocket Note: Raw fabric width is approx. 20 cm more than the finished curtain width Sewing side hem (only one side) 25 mm Turn hem twice Sewing Ironing the heading edge (not for SG 5100 and SG 5600) 75 mm Ironing the heading Page 46 of 60

2.4.4 Ironing heading (not for SG 5100 and SG 5600) 1 Bring on the iron tape 6363 2 2 Fold down the hem and ironing it together 1 Ironing with the iron tape 6363 (iron with little tension) 2.4.5 Prepare the curtain tape 6349 Sewing Fold 1.

47 2.4.4 Ironing heading (not for SG 5100 and SG 5600) 1 Bring on the iron tape Fold down the hem and ironing it together 1 Ironing with the iron tape 6363 (iron with little tension) Prepare the curtain tape 6349 Sewing Fold 1.5 pocket to the back side Sew on the curtain tape 6349 (not for SG 5100 and SG 5600) Curtain tape Sewing on the top first 2. Sewing the second line 70 mm sewing distance Note: Sew both lines and stop 10 cm before the end of the curtain tape, on the other side! Then cut the fabric to the correct width and finish the second side hem. Page 47 of 60

2.4.7 Preparing the side and bottom hem: There are different possibilities: a) Fabric hems (side/bottom) b) Fabric hem

100 mm Bottom hem with the lead weight 10075 (50gr/m) c) Fabric hems (side/bottom) with d) Fabric hem with lead weight

weight 25 mm Fabric weight 10076 25 mm Fabric weight 10076 Approx.

48 2.4.7 Preparing the side and bottom hem: There are different possibilities: a) Fabric hems (side/bottom) b) Fabric hem with lead weight for the bottom hem Sewing Approx. 100 mm Bottom hem with the lead weight (50gr/m) c) Fabric hems (side/bottom) with d) Fabric hem with lead weight fabric weight (option) for the bottom hem (option) Opening to enter the fabric weight Opening to enter the fabric weight 25 mm Fabric weight mm Fabric weight Approx. 100 mm Bottom hem with the lead weight (50gr/m) Note: - For heavy fabrics version a) gives the best result. For light fabrics version b) - The versions c) d) with the fabric weight will help to improve the fabric finish on the bottom part. Page 48 of 60

49 2.5 Fabric Confectioning SG 5100 and SG Cutting curtain tape see Sewing side hem (only one side) see Ironing the heading edge only for SG 5100 and SG mm Ironing the heading Ironing heading only for SG 5100 and SG Bring on two iron tapes Fold down the hem and ironing it together 1 Ironing with two iron tapes 6363 (iron with little tension) One on the top of the 86 mm the other on the bottom of the 87mm Prepare the curtain tape see Page 49 of 60

2.5.6 Sew on the curtain tape 6349 11mm Curtain tape 6349 1. Sewing 11mm below the top first 2.

50 2.5.6 Sew on the curtain tape mm Curtain tape Sewing 11mm below the top first 2. Sewing the second line 70 mm sewing distance Note: Sew both lines and stop 10 cm before the end of the curtain tape, on the other side! Then cut the fabric to the correct width and finish the second side hem Preparing the side and bottom hem: There are different possibilities: see Page 50 of 60

51 2.6 Curtain Hooking SG 6010 / 6020 / 6100 / 6103 / 6290 / 6380 / 3840 / 6120 / 6465 Page 51 of 60

52 2.6.2 SG 5090 / 5200 / 5400 Page 52 of 60

53 2.6.3 SG 5100 Page 53 of 60

54 2.6.4 SG 5600 Page 54 of 60

55 2.7 Curtain Fitting Basic Wave look The Wave has to start towards room side on both ends Room side Fix up the fabric: Fix on the Hanger 6365 Room side Hooking motor side for 5090 (see next page) Hooking motor side for 5200 /5400 / 5600 Page 55 of 60

56 Hook the hanger on the extension (sample) Hook the hanger on the extension (sample) Fix the hook on the glider (sample) Fabric fixing motor side for SG 5090 (sample) Fabric fixing motor side for SG 5090 (sample) Fabric fixing motor side for SG 5090 (sample) Fabric fixing motor side for SG5200/5400 (sample) Page 56 of 60

Fabric fixing motor side for SG5100 (sample)

1st Hook 1st Hook 2nd Hook Fabric finish on

(sample) 2nd Hook Fabric finish on 1x2 draw

7.3 Fabric washing The fabric can be washed

57 Fabric fixing motor side for SG5100 (sample) Fabric fixing motor side for SG5600 (sample) 1st Hook 1st Hook 2nd Hook Fabric finish on track end (sample) Fabric finish on track end (sample) 2nd Hook Fabric finish on 1x2 draw (sample) Fabric finish on 1x2 draw (sample) Fabric washing The fabric can be washed together with the hangers and hooks Page 57 of 60

58 Notes: Page 58 of 60

59 Page 59 of 60

60 Page 60 of 60

Silent Gliss. Cord Operated Curtain Track Systems

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