AXELENT WIRE TRAY Wire Trays, Fittings, Mountings and Accessories. Technical manual

Transcription

1 AELENT WIRE TRAY Wire Trays, Fittings, Mountings and Accessories Technical manual ver

2 Article Page Article Page 1 Fitting 11 2 Fitting 11 3 Angled Fitting 11 4 Fitting 11 5 Joining Fitting Bracket Mini Bracket Pendant/H Flexible Pendant Side Support Pendant/L Bracket Floor Support Support Hook Support Hook Threaded Rod TR Support Hook TR Adaptor TR Distance Nut TR Beam Clamp U-Bar U-Bar Joining Fitting U-Bar Corner Fitting U-Bar Adjustable Foot U-Bar End Cap Radius Limiter Bolt M8x Flange Nut M Accessories Holder L-Divider Cover Divider Divider Clamp Earth Screw Marking Clip Safety Cap

3 Help needed? On our website you will find our calculation tool -Tray Calculation Tool that helps you figure out the materials you need. For more information please contact us on or

4 Tested and approved -Tray complies with the highest demands on cable routing systems as laid down in IEC Optional placement of joints between the support brackets Cable management IEC Cable tray systems and cable ladder systems This International Standard specifies requirements and tests for cable tray systems intended for the support and accommodation of cables and other electrical equipment in electrical and / or communication systems installations. The strength of the wire trays and mountings makes their installation simple, strong and economical. Support distance can be increased, therewith reducing the amount of installation work and overall costs. Our diagram shows the recommended load in accordance with IEC times these values gives the maximum permitted load. Load diagram Kg/m -Tray 60x60 mm 60 Equally divided load. Optional placement of the joints between the support brackets. Recommended load kg/m Recommended supoort distance 2.25 m. Kg/m -Tray 100 height 60 mm Equally divided load. Optional placement of the joints between the support brackets. Recommended load kg/m 20 0 Kg/m Recommended support distance 2.25 m. -Tray height 110 mm Equally divided load. Optional placement of the joints between the support brackets. Recommended load kg/m Recommended support distance 2.5 m. 1.7 times these values gives the maximum permitted load in compliance with IEC

5 Choice of wire tray You should consider the following when choosing a wire tray. ENVIROMENT Environment- demand on surface treatment and/or classifi cation of installation based on standards, given by use, area or specifi ed demands. WEIGHT / VOLUME Weight and volume of cables, consider future needs. Over and above IEC we have tested and certified our trays in the following areas: ADDITIONAL WEIGHT Additional weight from point loads. INSTALLATION Material Welding Load Identification EMC Surface treatment Vibrations Fire Go to our website at to read more about the specific tests. Installations: wall, from ceiling or on fl oor. We are certified in: SUPPORT DISTANCE Longer distance between supports - less work and costs. * EQUIPOTENTIAL BONDING Tested for equipotential bonding. *Our UL certification also gives us NEMA APPROVAL. 5

6 OVERVIEW WIRE TRAY Trays 110 Trays x110 60x60 75x55x4 75x55x5 220x x60 320x x60 420x x60 520x x60 620x110 C-Trays 520x60 C68x70 C120x80 C220x120 G-Trays 620x60 Mini Trays G60x100 G120x150 30x22 40x22 40x32 6

7 OVERVIEW ACCESSORIES Fittings 1 Fitting 3 Angled Fitting 2 Fitting 4 Fitting 5 Joining Fitting 61 Bolt 62 Flange Nut Mountings 10 Bracket 10 Mini Bracket 14 Pendant/L 11 Pendant/T 12 Flexible Pendant 16 Floor Support 15 Bracket 13 Side Support 17 Support Hook Support Hook Threaded Rod 30 Threaded Rod 31 TR Support Hook 33 TR Adaptor 35 TR Distance Nut 36 TR Beam Clamp U-Bar 50 U-Bar 51 U-Bar Joining Fitting 52 U-Bar Corner Fitting 53 U-Bar Adjustable Foot 54 U-Bar End Cap Accessories 60 Radius Limiter 63 Accessories Holder 64 L-Divider 65 Cover 66 Divider 67 Divider Clamp Tools 68 Equipotential 68 Earth Bonding Screw Screw 70 Marking Clip Accessories are design protected. Subject to change without prior notice. 72 Safety Cap 75 Bolt Cutter 76 Spanner 13 mm 7

8 -TRAY 60 Ø 4 Ø 4 Ø 4 Ø 4 Article All dimensions in mm. All measurements are on the outside of the wire tray -Tray 60x60 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray 75x55x4 Art.no. Pack Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L mm -Tray 75x55x5 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray 120x60 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray 220x60 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray 320x60 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Ø 6 -Tray 420x60 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Ø 6 -Tray 520x60 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Ø 6 -Tray 620x60 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L

9 All dimensions in mm. All measurements are on the outside of the wire tray Article -Tray 120x110 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray 220x110 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray 320x110 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray 420x110 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray 520x110 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray 620x110 Art.no. Pack Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L TRAY 110 Ø 6 Ø mm Ø 6 Article -Tray C70x68 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray C120x80 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray C220x120 Art.no. Pack Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L TRAY C 2500 mm 9

10 -TRAY G Article Art.no. Pack -Tray G60x100 Ø 4 Ø 4 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray G120x mm Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L TRAY MINI Article All dimensions in mm. All measurements are on the outside of the wire tray Art.no. Pack -Tray Mini 30x22 Ø 3 Ø 2,5 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray Mini 40x22 Ø 3 Ø 2,5 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray Mini 40x mm Ø 2,5 4 Zinc Plated Hot Dip Galvanized Stainless 316L Stainless 304L Tray Mini Accessories Self Tapping Screw Built for flexibility. It s possible for us to make wire trays with other lengths, heights or widths or shapes. For more information visit 10

11 13 All dimensions in mm. For more info please visit Article Art.no. Pack FITTINGS 1 Fitting 8 44 Zinc Plated Hot Dip Galvanized* Stainless 316L Info: p 21, , Fitting Zinc Plated Hot Dip Galvanized* Stainless 316L Delivered with bolt and nut Info: p Angled Fitting Zinc Plated Hot Dip Galvanized* Stainless 316L For T-junctions and mountings Info: p Fitting 5 69 Zinc Plated Hot Dip Galvanized* Stainless 316L Info: p 21, 24, 27, 29 5 Joining Fitting, pack of 20 Zinc Plated Hot Dip Galvanized* Stainless 316L Delivered with bolt and nut Info: p Bolt M8x27, pack of 40 Zinc Plated Hot Dip Galvanized* Stainless 316L Info: p 20-21, 24-26, Flange Nut M8, pack of 40 Zinc Plated Hot Dip Galvanized* Stainless 316L Info: p 20-21, 24-26, Bracket Zinc Plated Hot Dip Galvanized Stainless 316L Brackets for wall and pendant mounting. M8 bolts for walls and 61/62 bolt and nut for pendants. For wire trays with 5 mm wire Info: p 27, *) Zink/Nickel (SS-EN ISO , DIN 50979) on some parts 11

12 MOUNTINGS All dimensions in mm. For more info please visit Article Art.no. Pack Mini Bracket Zinc Plated Hot Dip Galvanized Stainless 316L Brackets for wall and pendant mounting. M8 bolts for walls and 61/62 bolt and nut for pendants. For wire trays with 4 mm wire Info: p 27, Pendant/H Zinc Plated Hot Dip Galvanized* Stainless 316L For heavy installations. Mounted with M8/M10 bolt. For extension, use 50 -Bar. 8 Info: p 30-31, Pendant/H 480 Zinc Plated Hot Dip Galvanized* Stainless 316L For heavy installations. Mounted with M8/M10 bolt. For extension, use 50 -Bar. 8 Info: p 30-31, Pendant/L 100 Zinc Plated Hot Dip Galvanized Stainless 316L Pendant for light installations. 16 Info: p Pendant/L 280 Zinc Plated Hot Dip Galvanized Stainless 316L Pendant for light installations. 16 Info: p Pendant/L 460 Zinc Plated Hot Dip Galvanized Stainless 316L Pendant for light installations. 16 Info: p *) Zink/Nickel (SS-EN ISO , DIN 50979) on some parts

13 All dimensions in mm. For more info please visit Article Art.no. Pack MOUNTINGS 15 Bracket Zinc Plated Hot Dip Galvanized Stainless 316L Bracket for wall and pendant mounting. M8/M10 bolt for wall and 61/62 bolt and nut for pendants Info: p 26, Bracket 220 Zinc Plated Hot Dip Galvanized Stainless 316L Bracket for wall and pendant mounting. M8/M10 bolt for wall and 61/62 bolt and nut for pendants Info: p 26, Bracket 320 Zinc Plated Hot Dip Galvanized Stainless 316L Bracket for wall and pendant mounting. M8/M10 bolt for wall and 61/62 bolt and nut for pendants. Info: p 26, Bracket 420 Zinc Plated Hot Dip Galvanized Stainless 316L Bracket for wall and pendant mounting. M8/M10 bolt for wall and 61/62 bolt and nut for pendants. Info: p 26, Bracket 520 Zinc Plated Hot Dip Galvanized Stainless 316L Bracket for wall and pendant mounting. M8/M10 bolt for wall and 61/62 bolt and nut for pendants. Info: p 26, Bracket 620 Zinc Plated Hot Dip Galvanized Stainless 316L Bracket for wall and pendant mounting. M8/ M10 bolt for wall and 61/62 bolt and nut for pendants. Info: p 26, *) Zink/Nickel (SS-EN ISO , DIN 50979) on some parts 13

14 MOUNTINGS All dimensions in mm. For more info please visit Article Art.no. Pack Flexible Pendant 240 Zinc Plated Hot Dip Galvanized* Stainless 316L Ceiling fitting adjustable 20. Mounted with M8/M10 bolt. For extension, use 50 -Bar. 4 Info: p Flexible Pendant 480 Zinc Plated Hot Dip Galvanized* Stainless 316L Ceiling Fitting adjustable 20. Mounted with M8/M10 bolt. For extension, use 50 -Bar. 4 Info: p Side Support Zinc Plated Hot Dip Galvanized Stainless 316L Increases the stability of pendants. 8 Info: p Floor Support Zinc Plated Hot Dip Galvanized Stainless 316L Info: p Support Hook Zinc Plated Hot Dip Galvanized Stainless 316L Support hook for -Tray mm Info: p 28, 30-31, Support Hook Zinc Plated Hot Dip Galvanized Stainless 316L Support hook for -Tray mm. 8 Info: p 28, 30-31, 33 14

15 All dimensions in mm. For more info please visit Article Art.no. Pack THREADED ROD 30 Threaded Rod M8x1000 Zinc Plated Hot Dip Galvanized* Stainless 316L M Info: p TR Support Hook Zinc Plated Hot Dip Galvanized* Stainless 316L For -Tray mm. 75 Info: p TR Adaptor Zinc Plated Hot Dip Galvanized* Stainless 316L For mounting of Threaded Rod. 46 Info: p TR Distance Nut M8, pack of 10 Zinc Plated Hot Dip Galvanized* Stainless 316L To join Threaded Rods. 11 M8 30 Info: p TR Beam Clamp Hot Dip Galvanized* For mounting of Threaded Rod or -Tray Info: p *) Zink/Nickel (SS-EN ISO , DIN 50979) on some parts 15

16 U-BAR All dimensions in mm. For more info please visit Article Art.no. Pack U-Bar mm Zinc Plated Hot Dip Galvanized* Stainless 316L Zinc Plated Hot Dip Galvanized* Stainless 316L Zinc Plated Hot Dip Galvanized* Stainless 316L Zinc Plated Hot Dip Galvanized* Stainless 316L Zinc Plated Zinc Plated Zinc Plated Zinc Plated Used as extension to 11 / 12 Pendants. Or separately to build support structures. Other lengths are available. Info: p U-Bar Joining Fitting Zinc Plated Hot Dip Galvanized* Stainless 316L To join U-bars Info: p U-Bar Corner Fitting Zinc Plated Hot Dip Galvanized* Stainless 316L To mount and join U-bars Info: p U-Bar Adjustable Foot Ø 12 Ø 8 Ø Zinc Plated Hot Dip Galvanized* Adjustable Foot to compensate for uneven floors Info: p U-Bar End Cap Plastic, black Safety Cap for U-Bar ends *) Zink/Nickel (SS-EN ISO , DIN 50979) on some parts

17 All dimensions in mm. For more info please visit Article Art.no. Pack ACCESSORIES 63 Accessories Holder Zinc Plated Hot Dip Galvanized Stainless 316L Accessories Holder with holes. For any -Tray Info: p Accessories Holder without Holes Zinc Plated Hot Dip Galvanized Stainless 316L Accessories Holder without holes. For any -Tray Info: p L-Divider 45 mm Pre Galvanized Stainless 316L L-Divider 95 mm Pre Galvanized Stainless 316L Info: p Divider 45 mm Pre-Galv Stainless 316L Divider 95 mm Pre-Galv Stainless 316L For use together with 67. Info: p Divider Clamp Pre-Galv 2267 Stainless 316L 2367 For use together with Info: p

18 ACCESSORIES All dimensions in mm. For more info please visit Article Art.no. Pack Equipotential Bonding Screw Brass Nickel coated. For up to 16 mm² cables. More information about Equipotential Bonding Screw at Info: p Earth Screw Brass Nickel coated. For up to 25 mm² cables Info: p 39 R Radius Limiter 120 Zinc Plated Radius Limiter 220 R Zinc Plated Radius Limiter 320 R Zinc Plated R Radius Limiter 420 Zinc Plated Limits bend radius of sensitive cables. Can be combined for larger width. 8 Info: p Tray Cover 60 Pre Galvanized Stainless 316L Tray Cover 75 Pre Galvanized Stainless 316L Tray Cover 120 Pre Galvanized Stainless 316L Tray Cover 220 Pre Galvanized Stainless 316L Tray Cover 320 Pre Galvanized Stainless 316L Tray Cover 420 Pre Galvanized Stainless 316L Tray Cover 520 Pre Galvanized Stainless 316L Tray Cover 620 Pre Galvanized Stainless 316L Info: p 39

19 All dimensions in mm. For more info please visit Article Art.no. Pack ACCESSORIES 70 Marking Clip Neutral Plastic, white , Marking Clip Equipotential Bonding Swedish English German Plastic, halogen free. Info: p Safety Cap, pack of 100 Plastic, black Ø 4 mm Plastic, black mm Plastic, black Ø 6 mm Safety Cap for sharp edges. Halogen free. Info: p 19, / 5 / 6 10 Article Art.no. Pack TOOLS 75 Bolt Cutter Crome Molybden Spanner 13 mm Crome Vanadium CUTTING 72 19

20 JOININGS x x x x x68 120x x2 5 x2 120 x x x x

21 1 4 ANGLES x2 4 x2 62 x2 61 x x4 4 x2 62 x3 61 x x6 4 x2 62 x4 61 x4 21

22 RADIUS x1 2 x x2 2 x x4 2 x x6 2 x6 22

23 2 RADIUS x8 2 x x10 2 x x12 2 x12 23

24 REDUCTION x4 4 x x3 61 x3 72 UP / DOWN x1 24

25 2 T-JUNCTIONS 2 2 x x4 3 x2 62 x4 61 x x4 3 x2 62 x4 61 x

26 CURVE MOUNTING 1 x2 3 x1 62 x2 61 x x2 3 x2 62 x2 61 x x1 62 x1 61 x1 1 x2 62 x2 61 x2 26

27 10 MOUNTING Mini for 4 mm wire

28 MOUNTING x1 61 x x1 61 x x2 62 x2 61 x x1 62 x1 61 x1 28

29 14 MOUNTING x x1 61 x1 4 1 x x x2 61 x x2 61 x2 1 1 x6 62 x6 61 x6 29

30 MOUNTING 11, 12, x1 61 x x2 62 x2 61 x2 11/ x2 61 x x2 61 x

31 11/ MOUNTING , 600, 800, 1000, 1920, 2120, 2480, 3000 mm x2 61 x2 > 75kg 18 > 75kg > 75kg

32 MOUNTING x x4 61 x x2 62 x4 61 x x x6 61 x6 32

33 52 MOUNTING 11 / x8 61 x x2 61 x x2 61 x x1 61 x1 33

34 MOUNTING 12 Max x1 61 x x1 61 x1 62 x x1 62 x1 61 x1 62 x1 61 x x x x2 61 x2 62 x2 61 x2 34

35 16 MOUNTING x x x2 61 x2 33 THREADED ROD x x2 62 x6 61 x

36 THREADED ROD x x1 62 x1 61 x x x3 61 x1 62 x2 4 x

37 70 ACCESSORIES

38 ACCESSORIES

39 64 ACCESSORIES

40 40 ACCESSORIES 66 67

41 -RACK 50 U-Bar Zink Plated Zink Plated Zink Plated Zink Plated Zink Plated Zink Plated Zink Plated Zink Plated Zink Plated Zink Plated U-Bar Joining Fitting Zink Plated U-Bar Corner fitting Zink Plated U-Bar Adjustable foot Zink Plated U-Bar End cap Black plastic Radius Limiter 120 mm Zink Plated mm Zink Plated mm Zink Plated mm Zink Plated Mounting Profile 1876mm 42U incl. fi ttings Zinc Plated Mounting Profile 2060mm 46U incl. fi ttings Zink Plated Mounting Profile 2238mm 50U incl. fi ttings Zink Plated Cable Duct 95x65x800mm incl. fi ttings Zink Plated Cable Duct 19 Horizontal incl. fi ttings Zink Plated Accessories Torx Screw M6x12 Zink Plated Cage Nut M6 Zink Plated Bolt M8x27 (40 pcs) Zink Plated Flange Nut M8 (40 pcs) Zink Plated 2162 Flange Nut M6 Zink Plated

42 INSTALLATION -RACK 42

43 ETENSION -RACK AELENT WIRE TRAY Axelent Wire Tray AB develops, manufactures and sells cable support system based on mesh cable trays, brackets, fittings and accessories under the brand -Tray. In cooperation with our distributors and end users, we work to create the most advanced, cost-effective and functional solutions as possible. We offer a broad basic product that meets the requirements of most industries, but we also offer applications for unique requirements. We can offer a complete solution that includes everything from drawings to the completed product delivered on the spot. All our standard products are in stock, which is a prerequisite for fast deliveries. 43

44 AELENT WIRE TRAY AB Box 1 Kävsjövägen 17 SE Hillerstorp Tel: +46 (0) info@axelentwt.com Internet: