Section 11 Workstation Components

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1 1 Section Quick and easy access to parts is made possible by the wide variety of trays, bins, and framing components available from Bosch. Individual workstation grab trays, containers, and ledges place parts within easy reach of workers, and mobile tool carts permit the transport of parts from one work area to another. The following pages review a portion of workstation modules and accessories available from Bosch. To see our complete line, refer to our Manual Ergonomic Workstation and Accessories catalog. Bosch also publishes a 7-Step Ergonomic guide book that will help you design a workplace that fits the worker to the task. The Lean Manufacturing guidebook provides valuable information that will help you increase profits through lean manufacturing. All of these documents are available through your local Bosch Structural Framing Distributor. 7-Step Ergonomic Guide Book Ergonomic Workstations Catalog Lean Manufacturing Guide Book Tray Profile (xt) -2 Hanging Profile (15x30) -3 Plastic Grab Trays -4 Plastic Grab Containers -5 Plastic Grab Ledges -6 Labels, Label Clips, and Container Hangers -7 NEW! NEW! 230 Information Board -8 Tool Cart Handles -9 Shelf Bracket - Tool Rail Kit - Tool Rail Components -12 Swivel Hanger Kit -13 NEW! NEW! NEW! Pivot Joint Kit -14 Monitor Arm Kit -15 Fixture Plate Components -16 Worktable Cup, Bottle, and Cloth Holders -17 Power Strips -18

2 2 Tray Profile (xt) 8 The tray profile has 8mm and mm T-slots and is suitable for building sets of shelves with parts containers and trays. You can create a mobile tool cart by adding casters to the bottom of your structure. End cap kit must be ordered separately. Minimum length: 30mm Maximum length: 5600mm Profile: natural anodized aluminum End cap: conductive black polyamide 12 End stop: polyamide End Cap End Stop Non-Machined End Finish Options Package of 20, 5600mm long Single, 5600mm long Single, square cut to length / mm* End cap kit (includes left- & right-hand end caps, stops, fastening screws, and T-nuts) *Specify length 30mm 5600mm All dimensions are metric, with English dimensions in parentheses.

3 3 Hanging Profile (15x30) 8 The hanging profile has an 8mm T-slot and is designed for hanging parts bins and grab containers, providing easy access to parts. Available with two surface finishes: clear anodized and chromatized for ESD applications. End cap must be ordered separately. Length: 2000mm Profile surface: clear anodized or chromatized End cap: conductive black polyamide Clear anodized hanging profile, 2000mm, one Chromatized ESD hanging profile, 2000mm, one End cap, one

4 4 Plastic Grab Trays 8 Plastic grab trays hold small parts at the worktable to provide easy assembly. Ability to nest trays, containers, and ledges permits better use of space by increasing component density. Ergonomic built-in skirt lip and rib bottom make it easier to pick up single parts. Sloped front edge helps reduce wrist flex. Choice of mounting methods: (1) mount directly onto 15x30 profile, or (2) mount into mm T-slot of any profile using container hanger shown on page -7. Three widths of plastic grab trays available: 82mm, 123mm, and 173mm. All sizes available in standard and ESD versions. See page -7 for technical data , 6 Container Hanger 50 3, , 2 Width (mm) Volume (cm 3 ) Color ESD Ref., One Gray No Black Yes Gray No Black Yes Gray No Black Yes Container hangers, package of ten Black No

5 5 Plastic Grab Containers 8 Plastic grab containers hold medium size parts at the worktable to provide easy assembly. Ability to nest trays, containers, and ledges permits better use of space by increasing component density. Ergonomic built-in skirt lip and ribbed bottom makes it easier to pick up single parts. Recessed front edge helps reduce wrist flex. Available with clear or black covers. Choice of mounting methods: (1) mount directly onto 15x30 profile, or (2) mount into mm T-slot of any profile using container hanger shown on page -7. Four widths available: 82mm, two sizes of 123mm, and 173mm. All are available in both standard and ESD versions, and with standard or ESD plastic covers, if desired. See page -7 for technical data 0 7, , 6 3, 4 1, Volume (cm 3 ) Color ESD Ref., One Container, 50x82mm 370 Gray No Container, 50x82mm 370 Black Yes Cover, 13x77mm Clear No Cover, 13x77mm Black Yes Container, 50x123mm 600 Gray No Container, 50x123mm 600 Black Yes Cover, 13x7mm Clear No Cover, 13x7mm Black Yes Container, 0x123mm 1370 Gray No Container, 0x123mm 1370 Black Yes Cover, 32x7mm Clear No Cover, 32x7mm Black Yes Container, 0x173mm 3050 Gray No Container, 0x173mm 3050 Black Yes Cover, 32x167mm Clear No Cover, 32x167mm Black Yes

6 6 Plastic Grab Ledges 8 Stackable plastic grab ledges hold medium size parts at the worktable to provide easy assembly. Ledges are designed so that grab containers and trays can be nested into them. Ledges separate parts before they re needed. Ribbed bottom allows users to easily pick up parts. Choice of mounting: (1) mount directly onto 15x30 profile, or (2) mount into mm T-slot of any profile using container hanger shown on page -7. Two widths available: 90mm and 131mm. Both are available in standard and ESD versions. Plastic grab ledges hold up to 5 kg ( lbs) , 2 3, Size (mm) Volume (cm 3 ) Color ESD Ref, One 54x Gray No x Black Yes x Gray No x Black Yes

7 7 Labels, Label Clips, and Container Hangers Label clips are made of transparent plastic and clip directly on the front of the grab container. Labels are easily slid into the clip. Container hangers fit into profile s mm T-slot. Container hanger: black polyamide Label Clips Container Hangers Labels Product Color Quantity Label Clips/Labels Clear/White Labels only White Container Hangers Black Plastic Container Technical Data Standard Containers Container Covers ESD Containers Material ABS plastic Polycarbonate Polyamide 66-CF, PA 12-C Surface Resistivity Volume of Resistance 14 cm 15 cm 6 Ambient Temperature Minimum: -40 C -40 C -40 C Maximum: 70 C 5 C 90 C Resistant to: weak acids, caustic diluted acids and weak caustic solutions solutions, alcohols, oils, caustic solutions, alcohol solvents, grease, oils, grease, water (except methanol), oils, gasoline, benzene, diester, grease, glycol, water oil, ketones, water *Plastic material for anti-static container top

8 8 Information Board 8 The information board provides workers with sequence of assembly instructions, test information, or packaging instructions, and can be positioned at eye level. The board consists of a three-ring binder, and is made of rugged, molded plastic. It can be mounted vertically or horizontally on the profile. Removable transparent sleeves for 8 1 / 2 x paper are available to keep documents clean and protected from damage. Features: Excellent means of exhibiting ISO test and similar information Easily added to existing work areas Brushes hold sleeves in vertical and horizontal positions 49 mm Information Board 588 mm 372 mm 293 mm Transparent Sleeve 255 mm Color Quantity Information board Black Removable transparent sleeve Clear

9 250 9 Tool Cart Handles The tool cart handles for material handling trays and tool carts attach to mm T-slotted profiles. Available as complete kits for horizontal mounting (comes with one handle) or vertical mounting (comes with two handles). Kits include one or two handles, side profiles, end caps, fasteners, and gussets for mounting ESD tubing and injection-molded dowels. Conductive handle tubing available for ESD protection and injection-molded dowel can also be ordered separately. Mounting hardware included. Features: Can be mounted vertically or horizontally Available with conductive handle tubing for ESD protection Handle casting: conductive PVC, black Handle Tubing M8 42 Injection Molded Dowel 275 ø22 ø29 ø Side Profile ø29 Horizontal Handle End Cap Vertical Handle Handle, 670mm long, for horizontal mounting, one Handle, 305mm long, for vertical mounting, package of two ESD handle tubing, 00mm long, one Injection-molded dowels, package of two

10 Shelf Bracket This bracket is used for mounting a shelf or desktop to profiles with mm T-slots. Bracket is available in five lengths from 175mm to 495mm, and in left- and righthand versions. Recommended hardware: 14mm T-bolt fastening kit (page 4-5). Zinc-plated, black-chromatized sheet steel Left-hand / Right-hand Left-hand, one, 175mm long F MAX = 57 Nm (257 lbs-inch) mm long F MAX = 40 Nm (179 lbs-inch) mm long F MAX = 30 Nm (134 lbs-inch) mm long F MAX = 24 Nm (8 lbs-inch) mm long F MAX = 20 Nm (90 lbs-inch) Right-hand, one, 175mm long F MAX = 57 Nm (257 lbs-inch) mm long F MAX = 40 Nm (179 lbs-inch) mm long F MAX = 30 Nm (134 lbs-inch) mm long F MAX = 24 Nm (8 lbs-inch) mm long F MAX = 20 Nm (90 lbs-inch)

11 Tool Rail Kit The tool rail kit is designed for use with the standard Bosch extension strut. The 00mm wide extension strut easily accommodates the 1200mm tool rail kit F max =40kg The tool rail kit includes the 1200mm roller channel profile (A), tool shuttle (B), end caps (C), and adjustable angle gussets (D). See page -12 to order separate tool rail components for building custom sized tool rails. A Roller channel profile: Anodized aluminum B Tool hanger shuttle: Polyamide 6 body, Delrin rollers, rubber bumpers C End cap 30xC: Black polyamide 6 D Adjustable angle gusset kit: die-cast zinc C D A B 1200mm tool rail kit for extension strut, one Includes: hanger shuttle, roller channel profile, end caps, and gussets

12 12 Tool Rail Components Order tool rail components separately to build custom length tool rails or to add additional tool rail shuttles to workstations and assembly stations. Roller channel profile A is specifically designed for use with the tool hanger shuttle D or tool hanger E. The tool hanger shuttle D rides on Delrin rollers and has rubber bumpers to cushion stops. It carries loads up to 40 kg (88 lbs). A Roller channel profile: Anodized aluminum B End cap 30xC: Black polyamide 6 C T-block: zinc-plated steel D Tool hanger shuttle: Polyamide 6 body, Delrin rollers, rubber bumpers E Tool hanger: POM F Spring hook: galvanized steel G Adjustable angle gusset kit: die-cast zinc BOSCH Transport 0.7-2KG BOSCH Transport 0.7-2KG The tool hanger E permits lateral movement in profiles with a mm T-slot and is used for lighter loads up to 15. kg (34 lbs). G Adjustable Angle Gusset Kit 30 Use the spring hook F to attach a tool or tool balancer to the tool hanger or shuttle. Maximum load for the spring hook is 40 kg (88 lbs). B End Cap 2 A Roller Channel Profile A mm T-block C serves as a shuttle or hanger stop. The end cap B finishes the end of the roller channel profile. 30 D Tool Hanger Shuttle F Spring Hook E Tool Hanger C T-Block A Roller channel profile 30xC, 6000mm long, one B End cap for 30xC profile, one C T-block, mm M8, one D Tool hanger shuttle, one E Tool hanger, one F Spring hook, one G Adjustable angle gusset kit with fasteners, one

13 13 Swivel Hanger Kit This heavy-duty swivel hanger holds trays, containers, tool holders, and work lights on mm T-slotted profiles, and provides pivot action to move products in or out of the way. Position can be locked in place with the clamping lever at any location within the 230 range of rotation. Includes all brackets, mounting hardware, and profile end caps (profile not included). Minimum profile length for swivel hanger is 70mm ( 2 3 / 4 ). Swivel hanger: black-chromated cast brass Pin and mounting hardware: zinc-plated steel F2 F2 F1 min F2 F 1 =5000 N (20 lbs) F 2 =2400 N (540 lbs) F L M max = F x L = 400 Nm (3540 lb-in) Swivel hanger kit, one

14 14 Pivot Joint Kit The pivot joint kit is available for x and x90 profiles. It attaches on one side with a boltconnector kit and on the other side with T-nuts. The kit includes all necessary components for assembly, including mounting brackets, xhr profile, bolt connector kit, and mounting hardware. Features: Clean appearance Easy installation Machining required: 17mm through-hole required in connecting profile Hinge brackets: die-cast zinc L 90/ / Maximum Loads 22 Size m=fxl 50 Nm (443 lb-in) F 0N (22.5 lbs) Nm (1329 lb-in) 300N (67.5 lbs) Pivot joint kit for x90 profiles, one Pivot joint kit for x profiles, one

15 15 Monitor Arm Kit The hinged monitor support arm provides additional workspace on your workstation and mounts to any profile with mm T-slots. An optional pull-out keyboard holder helps keep your keyboard in position. The optional mouse holder attaches easily to the side of the monitor shelf and provides a convenient location for a computer mouse. The monitor arm kit (A) includes all required components to assemble one monitor arm. Order the keyboard holder (B) and mouse holder (C) separately below. Swivel Arm Joint Kit Also Sold Separately Page 3-41 Pivot Joint Kit Also Sold Separately Page -14 B A C A Monitor arm kit, one B Keyboard holder, one C Mouse holder, one

16 16 Center Profile Fixture Plate Components 8 Alignment Insert End Profile The fixture plate provides a surface with lots of T-slots to easily mount and relocate fixtures and prototype components. The profiles are available in two interlocking configurations: end profiles and center profiles, each 0mm deep to allow you to create a fixture plate as large as necessary. Use the alignment insert between adjacent sections to keep the profiles from shifting. Use a piece of 30x30 profile and self-tapping screws to tie the ends together. The 30x30 profile will require 6.5mm access holes spaced 50mm apart. 30x30 Machining Required: 6.5mm access hole every 50mm on 30x30 profile S8 x 25 Self-tapping Connection Screw Page x 30 End Cap Page END PROFILE CENTER PROFILE x0mm end fixture plate profile, 3300mm long, one x0mm center fixture plate profile, 3300mm long, one Alignment insert, 44mm long, one x30 single profile, square cut to length (page 2-12) / mm

17 17 Worktable Cup, Bottle, and Cloth Holders Cup, bottle, and cloth holders prevent these items from cluttering the work surface and help keep it clean. Cup holders are made of a durable, black molded plastic. The bottle holder can accommodate round or rectangular containers. Made of light gray plastic-coated steel wire. Cloth holder A has four tabs for easy insertion and removal of cloths; cloth holder has two tabs. Mounting hardware for each item must be ordered separately. Bottle Holder Cup Holder Cloth Holder A Product Cloth Holder B Cup holder, one M5 T-nut fastener, package of one M5 screw, one Bottle holder, one M6 T-nut fastener, package of one M6 screw, one Washer, one Cloth holder A, one Cloth holder B, one M5 T-nut fastener, package of one M5 screw, one

18 18 Power Strips These strips provide 5 VAC power at 15 amps maximum for assembly tools, testing equipment, or soldering irons. Strips have natural aluminum housings with ground protected outlets and are equipped with circuit breakers. Three lengths available: 39, 16, and 13. Mounting brackets and fasteners included with each. 39" 16" 13" 39 strip, mm wide, one strip, 50mm wide, one strip, mm wide, one

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