PARTS LIST eforce Burnisher
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1 PARTS LIST eforce Burnisher
2 HEAD ASSEMBLY ITEM PART NO. DESCRIPTION QTY MOTOR 36 VOLT, 2100 RPM, 3.6HP [see pages 16,17] /16 EXTERNAL STAR LOCK WASHER PACK OF STUD TERMINAL BOOT RUBBER - BLACK TERMINAL BOOT (RED) STUD WITH #10-32 X 3/8, FILTER BAG SKIRT MOTOR MOUNT FLEXIWALL SHIELD 27 ASSEMBLY INCLUDES: 1 108A BUMPER / BRUSH B BUMPER STRAP C HEX NUT WITH NY-LOCK INSERT PACK OF D X 1 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF DRIVER, 27 FLEX-LOC PAD /32 I.D. X 1 O.D. X.12 THICK FLAT WASHER 11 GAGE PACK OF /16 SPLIT LOCK WASHER PACK OF /16-24 X 7/8 HEX BOLT PACK OF SPRING CLIP PAD HOLDER SET INCLUDES: 1 113A X ½ PAN HEAD PHILLIPS SHEET METAL SCREW PACK OF ¼-20 X 1 SOCKET HEAD CAP SCREW PACK OF ¼ SPLIT LOCK WASHER PACK OF ¼ X 1-1/4 FENDER WASHER PACK OF METAL CORE QUICKEDGE TRIM CUT TO /16 SQUARE X 1 LONG KEY STEEL PACK OF 2 1 2
3 HEAD ASSEMBLY 3
4 HEAD ARM ASSEMBLY ITEM PART NO. DESCRIPTION QTY BOX, BAG ¼-20 X 5/8 FLAT HEAD PHILLIPS MACHINE SCREW PACK OF COVER, MOTOR ¼-20 X 5/8 FLAT HEAD PHILLIPS MACHINE SCREW PACK OF LID HINGE ½-13 X 1-1/2 HEX BOLT PACK OF ½ SPLIT LOCK WASHER PACK OF /32 I.D. X 1-1/16 O.D. X.074/.121 THICK FLAT WASHER (1/2) PACK OF BUSHING SPACER SPACER ½ X 3/8 X ¾ /32 I.D. X 13/16 O.D. X.051/.080 THICK FLAT WASHER (3/8) PACK OF VELCRO HOOK, PRESSURE SENSITIVE ( CUT TO 2 X 2) MOUNTING PLATE, HINGE /8-16 X 1-1/2 HEX BOLT PACK OF /8 SPLIT LOCK WASHER PACK OF BALL JOINT ½-20 HEX JAM NUT PACK OF GUIDE SPRING COLLAR, SHAFT ½ COMPRESSION SPRING 1.75 X.935 O.D GAS SPRING (GGS I) INCLUDES: SPRING CLIP /16 EXTERNAL STAR LOCK WASHER PACK OF BALL STUD GAS SPRING MOUNT MOUNT, SPRING GUIDE PIVOT & GAS SPRING /16-18 HEX NUT PACK OF /32 I.D. X 13/16 O.D. X.051/.080 THICK FLAT WASHER (3/8) PACK OF /8 SPLIT LOCK WASHER PACK OF /8-16 X 1 HEX BOLT PACK OF VELCRO LOOP, PRESSURE SENSITIVE (CUT TO 2 ) PIVOT SPACER, STABILIZER BAR /32 I.D. X 13/16 O.D. X.051/.080 THICK FLAT WASHER (3/8) PACK OF /8-16 X 1 HEX BOLT PACK OF /8 SPLIT LOCK WASHER PACK OF PIVOT, DUAL SPRING GUIDE /32 I.D. X 1 O.D. X.12 THICK FLAT WASHER (11 GAGE) PACK OF BAG, FILTER MEDIA x ¾ ROUND HEAD PHILLIPS MACHINE SCREW PACK OF EXTERNAL STAR LOCK WASHER PACK OF TILT SWITCH FULLY INSULATED MALE TERMINAL GAGE /8-16 HEX JAM NUT PACK OF /8 X 3/8 SOCKET HEAD SHOULDER BOLT PACK OF /8 X ½ SOCKET HEAD SHOULDER BOLT PACK OF ARM, BRUSH HEAD DECAL, TOUCH POINT, LARGE HANDLE, GRAB X 1 1/4 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF I.D. X.875 O.D. X.075 THICK FLAT WASHER PACK OF ¼ SPLIT LOCK WASHER PACK OF ¼-20 X 2 HEX BOLT STEEL ZINC PLATE PACK OF 5 2 4
5 HEAD ARM ASSEMBLY 5
6 DRIVE ASSEMBLY ITEM PART NO. DESCRIPTION QTY /8-16 X 1-1/4 HEX BOLT PACK OF /8 SPLIT LOCK WASHER PACK OF /32 I.D. X 13/16 O.D. X.051/.080 THICK FLAT WASHER (3/8) PACK OF PILLOW BLOCK BEARING STRAIGHT ZERK /8 SPLIT LOCK WASHER PACK OF /8-16 X ¾ HEX BOLT PACK OF /8 X 1-1/2 X.065 THICK FENDER WASHER PACK OF MOTOR, GEAR WITH BRAKE, ASSEMBLY INCLUDES: MOTOR, GEAR WITH BRAKE INCLUDES: [see pages 18,19] /16 SQUARE X 1 LONG KEY - STEEL FULLY INSULATED MALE TERMINAL GAGE (NOT SHOWN) 4 308A CHARGER PLUG, GREY, 36VOLT, W/CONNECTOR PINS ANDERSON CONNECTOR ONLY - GREY, 36 VOLT (NOT SHOWN) CONTACT PINS-ANDERSON, GAGE (NOT SHOWN) ROUND BEAD CHAIN CUT TO END COUPLING ROUND BEAD CHAIN #10 EXTERNAL STAR LOCK WASHER PACK OF X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF FRAME / BODY X ½ ROUND HEAD PHILLIPS MACHINE SCREW PACK OF #10 SPLIT LOCK WASHER PACK OF /32 I.D. X ½ O.D. X.032/.065 THICK FLAT WASHER (#10) PACK OF NYLON CABLE CLAMP /8-16 X 1 HEX BOLT PACK OF /8 SPLIT LOCK WASHER PACK OF /32 I.D. X 13/16 O.D. X.051/.080 THICK FLAT WASHER (3/8) PACK OF MOUNT, SPRING GUIDE PIVOT & GAS SPRING #6 EXTERNAL STAR LOCK WASHER PACK OF X 7/8 PAN HEAD PHILLIPS MACHINE SCREW PACK OF /32 I.D. X 13/16 O.D. X.051/.080 THICK FLAT WASHER (3/8) PACK OF /8 SPLIT LOCK WASHER PACK OF /8-16 X 1 HEX BOLT PACK OF CASTER ½-20 SLOTTED HEX LOCK NUT PACK OF /64 X 1 ZINC FINISH EXTENDED PRONG COTTER PIN PACK OF AN ½ X WASHER WHEEL, DRIVE 10 X M X 20 HEX HEAD BOLT PACK OF M8 SPLIT LOCK WASHER PACK OF RUBBER STOP ¼-20 X ¾ TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF MOUNT, DRIVE MOTORS 1 6
7 DRIVE ASSEMBLY 7
8 CONTROL PANEL ASSEMBLY ITEM PART NO. DESCRIPTION QTY X 3/4 PAN HEAD PHILLIPS SHEET METAL SCREW PACK OF PLATE, JOYSTICK & ARM REST DECAL, TOUCH POINT, SMALL JOYSTICK X ½ TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF EXTERNAL STAR LOCK WASHER PACK OF SWITCH, E-STOP DECAL, ON - OFF TOUCH PAD ASSEMBLY M3 FLAT WASHER PACK OF 10 (NOT SHOWN) M3 SPLIT LOCK WASHER PACK OF 10 (NOT SHOWN) M3 X 8 PAN HEAD PHILLIPS MACHINE SCREW PACK OF 10 (NOT SHOWN) M3 X 6 PAN HEAD PHILLIPS MACHINE SCREW PACK OF 10 (NOT SHOWN) X 3/8 PAN HEAD PHILLIPS MACHINE SCREW PACK OF 10 (NOT SHOWN) KEY SWITCH WITH KEY INCLUDES: REPLACEMENT KEY FOR /32 I.D. X 1 O.D. X.12 THICK FLAT WASHER 11 GAGE PACK OF I.D. X.875 O.D. X.075 THICK FLAT WASHER PACK OF ¼ SPLIT LOCK WASHER PACK OF ¼-20 X ¾ HEX BOLT PACK OF WIRE ASSEMBLY, ANDERSON MACHINE ¼ EXTERNAL STAR LOCK WASHER PACK OF ¼-20 X 1-3/4 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK FLAT WASHER (1/4) PACK OF ¼-20 HEX NUT WITH NY-LOCK INSERT PACK OF A-FRAME HANDLE, 175A ANDERSON WIRE ASSEMBLY, ANDERSON - BATTERY ¼-20 X 1-3/4 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF #6 EXTERNAL STAR LOCK WASHER PACK OF WIRE ASSEMBLY, CHARGER PLUG X 1 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF FULLY INSULATED MALE TERMINAL GAGE LIGHT, FLASHING WARNING, 3 ROUND X ¾ ROUND HEAD PHILLIPS MACHINE SCREW PACK OF NSS LOGO DECAL PANEL, CONTROL HEX NUT WITH STAR LOCK WASHER PACK OF PLATE, ANDERSON MOUNTING X 5/8 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF #10 SPLIT LICK WASHER PACK OF EXTERNAL STAR LOCK WASHER PACK OF X ½ TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF ARMREST PAD, GEL PUSH BUTTON SWITCH 1 8
9 CONTROL PANEL ASSEMBLY 9
10 UPPER BODY ASSEMBLY ITEM PART NO. DESCRIPTION QTY ½-13 x 1 HEX BOLT /32 I.D. X 1 1/16 O.D. X.074/.121 THICK FLAT WASHER (1/2) PACK OF DECAL, TOUCH POINT, SEAT BELT BELT, SEAT DECAL, TOUCH POINT, SEAT BELT SEAT SLIDE ADJUSTMENT KIT M8 FLAT WASHER M X 20 HEX HEAD BOLT (INCLUDED IN SEAT SLIDE ADJUSTMENT KIT) METAL CORE QUICKEDGE TRIM CUT TO /16 I.D. X 1 3/8 O.D. X.086/.132 THICK WROUGHT WASHER (1/2) - PK ½-13 HEX NUT WITH NY-LOCK INSERT M8 FLAT WASHER M HEX NUT WITH NY-LOCK INSERT DECAL, INSTRUCTION, SCREEN & BRAKE DECAL, BATTERY WARNING GUSSET, SEAT PLATE HINGE ¼ NPT PLASTIC NUT TRAY, BATTERY VINYL HOSE, 3/8 I.D. X ½ O.D FITTING, ELL 3/8 BARB X ¼ NPT TUBING CONTROL VALVE VELCRO LOOP, PRESSURE SENSITIVE (CUT TO 17 & 6 ) ¼-20 HEX NUT WITH NY-LOCK INSERT PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK FLAT WASHER (1/4) PACK OF DECAL, TOUCH POINT, LARGE PANEL, REAR ¼-20X1/2 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF DECAL, SIDE LOGO ¼-20 HEX NUT WITH NY-LOCK INSERT PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK FLAT WASHER (1/4) PACK OF STRAP, HEAD RETAINING VELCRO LOOP, PRESSURE SENSITIVE (CUT TO 9 X 2 PIECES) PLATE, FOOT X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF COVER, WIRES TO CONTROL BOX STUD WITH #10-32 X 3/8, FILTER BAG INTERNAL STAR LOCK WASHER PACK OF LID HINGE ¼-20 X 5/8 FLAT HEAD PHILLIPS MACHINE SCREW PACK OF ¼-20 X ¾ HEX BOLT PACK OF ¼ SPLIT LOCK WASHER PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK FLAT WASHER (1/4) PACK OF /32 I.D. X 1 O.D. X.12 THICK FLAT WASHER 11 GAGE PACK OF ¼-20 X 7/8 FLAT HEAD PHILLIPS MACHINE SCREW PACK OF DECAL, TOUCH POINT, SMALL STEP TREAD X ½ ROUND HEAD PHILLIPS MACHINE SCREW PACK OF SPLIT LOCK WASHER PACK OF /32 I.D. X ½ O.D. X.032/.065 THICK FLAT WASHER (#10) PACK OF NYLON CABLE CLAMP DECAL, CHARGER PLUG 1 10
11 UPPER BODY ASSEMBLY ITEM PART NO. DESCRIPTION QTY BRACKET, SEAT PLATE STOP PLATE, SEAT ¼ EXTERNAL STAR LOCK WASHER PACK OF ¼-20 X ½ TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF LID HINGE ¼-20 X 5/8 FLAT HEAD PHILLIPS MACHINE SCREW PACK OF ¼-20 X 7/8 FLAT HEAD PHILLIPS MACHINE SCREW PACK OF SHIM / CORNER REINFORCEMENT ¼-20 X ½ TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF BUSHING, SNAPIN, #SB87511 HEYCO SEAT INCLUDES: SEAT SWITCH, TWIST MOUINT (NOT SHOWN) 1 11
12 ELECTRICAL ASSEMBLY ITEM PART NO. DESCRIPTION QTY X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF COVER, PLASTIC ELECTRICAL FRAME /8 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF EXTERNAL STAR LOCK WASHER PACK OF SOLENOID, 36 VOLT VELCRO LOOP, PRESSURE SENSITIVE (CUT TO 9 X 2 PIECES) DECAL, WIRING DIAGRAM TERMINAL BOOT (RED) CIRCUIT BREAKER 125 AMP #6 SPLIT LOCK WASHER PACK OF X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF #10 EXTERNAL STAR LOCK WASHER PACK OF INSULATED STANDOFF PLATE, STANDOFF ¼ EXTERNAL STAR LOCK WASHER PACK OF ¼-20 X 5/8 HEX BOLT PACK OF X 1/2 ROUND HEAD PHILLIPS MACHINE SCREW PACK OF BACK UP ALARM PROP 65 WARNING LABEL LABEL, 9% INCLINE ¼ SPADE MALE TERMINAL GAGE YELLOW CONTROLLER, MACHINE ¼ SLIP-ON FEMALE TERMINAL GAGE YELLOW #10 EXTERNAL STAR LOCK WASHER PACK OF X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW PACK OF ¼ EXTERNAL STAR LOCK WASHER PACK OF ¼-28 X 3/8 PAN HEAD PHILLIPS MACHINE SCREW PACK OF HEX NUT WITH NY-LOCK INSERT PACK OF STUD WITH #10-32 X 3/8, FILTER BAG 1 12
13 ELECTRICAL ASSEMBLY 13
14 ELECTRICAL COMPONENTS PART NO. DESCRIPTION QTY BATTERY JUMPER 3/8 RING ANDERSON CONNECTOR ONLY - GREY, 36 VOLT ¼ SPADE MALE TERMINAL YELLOW INSULATED STANDOFF CONTACT PINS-ANDERSON, GAGE FULLY INSULATED MALE TERMINAL GAGE AMP ANDERSON, GREY, 36 VOLT, WITH CONNECTOR PINS TERMINAL BOOT (BLACK) RUBBER CIRCUIT BREAKER 125 AMP SOLENOID, 36 VOLT MOTOR 36 VOLT, 2100 RPM, 3.6HP TILT SWITCH WIRE BREAKER TO STANDOFF WIRE SOLENOID TO CONTROLLER WIRE SOLENOID TO CONTROLLER MOTOR, GEAR WITH BRAKE SWITCH, E-STOP CONTROLLER, MACHINE TOUCH PAD, CONTROL LIGHT, FLASHING WARNING, 3 ROUND PLATE, STANDOFF CONTROL BOARD, TOUCHPAD A-FRAME HANDLE, 175A ANDERSON JOYSTICK TOUCH PAD ASSEMBLY CABLE, RIBBON WIRE HARNESS, MAIN WIRE ASSEMBLY, ANDERSON MACHINE WIRE HARNESS, BRUSH MOTOR WIRE ASSEMBLY, CONTROLER TO DRIVE WIRE ASSEMBLY, KEY SWITCH TO E-STOP WIRE ASSEMBLY, CHARGER PLUG WIRE ASSEMBLY, ANDERSON BATTERY CHARGER, 36 AMP, 115 VOLT, 430AH, SB CHARGER, 40 AMP, 240 VOLT, SB50, TYPE I CHARGER, 40 AMP, 240 VOLT, SB50, TYPE F BACK UP ALARM BATTERY-430A.H. 6V, WET PUSH BUTTON SWITCH TERMINAL BOOT (RED) KEY SWITCH WITH KEY SEAT SWITCH, TWIST MOUNT WIRE ASSEMBLY ANDERSON TO BATTERY 1 14
15 WIRE DIAGRAM 15
16 HEAD MOTOR ITEM PART NO. DESCRIPTION QTY MOTOR 36 VOLT, 2100 RPM, 3.6 HP INCLUDES: X ½ PAN HEAD PHILLIPS THREAD CUTTING SCREW PACK OF COMMUTATOR BRACKET COVER ¼-20 X 9 HEX HEAD THRU BOLT 3HP COMMUTATOR BRACKET ASSEMBLY INCLUDES: COMMUTATOR BRACKET 1 704A BRUSH BOARD ASSEMBLY INCLUDES: 1 704A CARBON BRUSH 4 704A SPRING STATOR FRAME ASSEMBLY WITH CLIPS AND MAGNETS 3HP HELICAL WASHER LARGE BEARING TOP END ARMATURE 2100 RPM 3.6 HP INCLUDES 1 708A ALUMINUM FAN 1 708B /16 SQUARE X 1 LONG KEY STEEL PACK OF BEARING BOTTOM END END BRACKET BOTTOM END 1 16
17 HEAD MOTOR 17
18 DRIVE MOTOR ITEM PART NO. DESCRIPTION QTY MOTOR, GEAR WITH BRAKE M4 X.7 X 10 SOCKET HEAD CAP SCREW, BLACK OXIDE BRAKE, 24VDC, MANUAL RELEASE W/ SWITCH BRUSH ACCESS COVER X 3/8 SCREW W/ EXTERNAL TOOTH WASHER BRUSH CAP ASSEMBLY 1 805A BRUSH 7364 ¼ X 5/8 X 1 W/#10 RING TERM ARMATURE ASSEMBLY 1 806A BEARING B BEARING /16 SQUARE X 1 KEY GEARBOX ASSEMBLY 1 808A SEAL 20MM X 26MM X 4MM WIDE 1 808B GEARBOX HOUSING UPPER 1 808C O-RING ID X D WAVE WASHER 1 808E BEARING RS DOUBLE SEAL 1 808F BEARING RS DOUBLE SEAL 1 808G GEARBOX HOUSING LOWER 1 808H SEAL 16MM X 25MM X 3MM WIDE FINGER WASHER FRAME ASSEMBLY POWDER COAT BLACK CONTACT PINS-ANDERSON, GAGE ¼ SPLIT LOCK WASHER PACK OF ¼-20 X 6.75 THRU BOLT, GRADE
19 DRIVE MOTOR 19
20 ACCESSORIES PART NO. DESCRIPTION QTY BATTERY 430 AMP HOUR 6 VOLT DC WET BATTERY 390 AMP HOUR 6 VOLT DC AGM LOW WATER BATTERY ALARM 6 VOLT CHARGER - 36 AMP - 36 VOLT DC 120 VOLT (FOR 430 AH BATTERY) CHARGER, 40 AMP, 240 VOLT, SB50, TYPE I (FOR 430 AH BATTERY) CHARGER, 40 AMP, 240 VOLT, SB50, TYPE F (FOR 430 AH BATTERY) CHARGER, 30 AMP, 36 VOLT DC, 120 VOLT (FOR 390 AH AGM BATTERY) LITE BLUE POLISH/BURNISH PAD FOR SOFT FINISH (5 PADS PER CASE) LITE HAIR BURNISH PAD FOR ALL FINISHES (5 PADS PER CASE) ULTRA HAIR HARD FINISH PAD FOR HARD FINISH (5 PADS PER CASE) ULTIMATE HAIR PAD HARD FINISH AGGRESSIVE BURNISHING (5 PADS PER BEIGE PLUS UHS SCRUB PAD FOR SCUFF MARK REMOVAL (5 PADS PER CASE) 1 NSS Enterprises, Inc Frenchmens Road, Toledo, Ohio PHONE (419) FAX (419) mailus@nss.com eforce Burnisher Orig REV B
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