Level 2.1. Instruction Manual
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1 Instruction Manual Level 2.1
2 SpaceRail Level 2.1 Table of Contents Figure1...P. 2 Figure2-6...P. 3 Parts List...P. 4 Assemblyof thebaseplate...p. 4 Assemblyof thearms...p. 4 Assemblyof theseesaw...p. 4 Assemblyof theelevator...p. 5 Assemblyof shafts and arms...p. 6-7 Installationof baseplateand shafts...p. 6-7 Installationof gearbox...p. 6-7 Rail assemblysteps...p. 8 Rail mounting...p Loop mounting...p. 11 Elevator mounting(entryand exit)...p. 11 Warnings...P. 12 SpaceRail is a spectacular marble roller coaster that guarantees high-speed action rides consisting of wild rotations, daring loops and seesaw swivel stunts. These marble roller coasters are an ultimate challenge for teenagers and adult enthusiasts alike. They are available in different sizes and with different levels of difficulty. SpaceRail Level 2.1 These images show the fully built model of Spacerail Level 2.1. Correct fitting and interaction of all components and connections has a significant influence on the stability and strength of the complete construction. SeeSaw Stunt 2 Loop Elevator
3 These images show the SpaceRail Level 2.1 from multiple angles. They will be helpful while you are building. Front Left Top Right Back 3
4 Parts List Tools for installation Pliers Tape Measure Parts list [B1] Use C/LR 14 battery (not included). Handle the components with care to prevent themfromgetting lost. [S1] 300mm [S2] 200mm [R1] mm [A1] [A2] [A3] [B1] Base plate 2 x [A4] [S1] Shaft 300mm 7 x [A5] [S2] Shaft 200mm [R1] Rail 10,000mm [A1] Arm [A2] Armholder A [A3] Armtube 2 x 17 x 17 x 20 x [A6] [G1] [E1] [E2] [E3] [A4] Armholder B [A5] Armwrench [A6] Rail stand [G1] Gearbox [E1] Elevator helix [E2] Elevator ring [E3] Elevator cover 20 x 37 x 40 x 12 x 3 x [F1] [B2] [B3] [S3] [G2] [R2] [F1] Seesaw [B2] Base holder (big) [B3] Base holder (small) [S3] Connecting piece [G2] Gearbox socket Steel balls [R2] Rail joining 3 x 2 x 4 x 1 Assemblyof base plate 1. Assemble the base plate (6 pieces). Pay attention to a proper seatingof the clips and slots (fg. 01) 2. Fasten the base holders (B2 +B3) in the correct positions (fg. 01) - - [B2] Base holder (big) 1 01 [B3] Base holder (small) 2 02 [A3] Armtube [A1] Arm [A4] Armhalter B [A4] Armholder B Top-down view 2 Assemblyof arms 1. Assemble the arms according to fg. 02. Caution: Armholder A (A2) +armholder B (A4) are different. 17 arms are needed for the complete set-up of Star Coaster Level 2 2. Insert the armwrench into the armholder A and turn it by 90 degrees to fxthe arm (fg. 03) Note:To modify the angle of the arm, release the fxation frst [B1] Base plate 03 [F1] Seesaw Mount left hand side 3 04 [A3] Armtube Install 2 pcs Approx. 55mm [A5] Armwrench [A6] Rail stand [A2] Armhalter A [A2] Armholder A Top-down view 3 Hole profle Assemblyof seesaw 1. Insert the seesawinto the rail stand (fg. 04) 2. Insert the seesawinto armholder B, then attach the complete component to the shaft (fg. 05). Refer to the assembly of arms (fg ). Note: To modify the angle of the arm, release the fxation frst 05 [A4] Armholder B Hole profle Hole profle 4 Note: When turning the armwrench, make sure not to change the right position of the arm Mount right hand side Install 1 pc Hole profle Note: When turning the armwrench, make sure not to change the right position of the arm
5 Assembly of the elevator 4 Assemblyof the elevator 1. Insert the 300mmshaft into the gearbox(fg. 06-1) 2. Slide the elevator (12 pcs) onto the 300mmshaft (fg Please note the correct direction of rotation 3. Insert 3 further 300mmshafts into the exact pre-defned positions on the gearbox(fg. 06-3) [S1] Shaft 300mm [E1] Elevator helix Avoid that there is a gap between gearboxand elevator helix. Otherwise the elevator will not operate properly Please note the correct direction of rotation [S1] Shaft 300mm [G1] Gearbox 4. Allowthe 3 shafts to snap into place (pic. 06-4). Take care that the elevator rings are properly located See pages 6+7for the proper locations of the elevator rings Insert the 4 shafts into the elevator cover (fg. 06-5). Take care that the shafts are properly located Make sure convexred parts point up and everything is correctly seated [A6] Rail stand 6. Nowattach 3 rail stands [A6] to the elevator ring (fg. 06-6) 06-5 [E3] Elevator cover [E2] Elevator ring [A6] Rail stand 5
6 5 07 Installation of shafts and arms Attach the arms to the shaft (fg. 07 shows a scale of 1:1) Positions of arms (fg. 07): Shafts are shown in a scale of 1:1. Attach the arms to the exact pre-defned red positions. Please note the correct order and directions of arms Insert the shaft into armholder B. Insert the armwrench into the armholder B and turn it by 90 degrees to fxthe arm(fg. 08) Note: To modify the angle of the arm, release the fxation frst Attach the connecting pieces [S3] to the shafts (fg. 09) Please note the exact pre-defned positions of the shafts on the base plate (fg. 11) 6 Installation of base plate, shafts and gearbox Insert the shafts (fg. 07) into the base plate (fg. 11, A-E) Please note the correct directions of shafts Attach the 3 clips at the bottom of the gearbox(see red markings in fg. 10) to the exact pre-defned positions of the base plate (fg. 11) [S3] Connecting piece Note: When turning the armwrench, make sure not to change the right position of the arm
7 Assembly of shafts, arms, gearbox and base plate [S1] Shaft 300mm Seesaw(mount right hand side) [S2] Shaft 200mm Armposition Seesawposition Back [S2] Shaft 200mm Down Front Up Seesaw(mount left hand side) Seesaw(mount left hand side) Please note the correct positions and directions of arms (see above) [S1] Shaft 300mm [S1] Shaft 300mm 10 [G1] Gearbox 11 Back Position for connecting piece [S3] Front Connect with holes on base plate [G2] Gearbox socket Elevator 7
8 Assembly of the rails 7 Rail assemblysteps This ball roller coaster provides 2 elevator exits (start) and 2 elevator entries (end). Please note fg and the pictures on page 2+3 during assembly Install rail stands together with the rails (page 9) Due to the long distance, the installation of this section is divided into 2 assembly steps (please refer to fg ) Fig and 12-2 showthe upper and lower track layout Fig. 12-1: Fromelevator exit (start) to the loop entry Fig. 12-2: Fromloop entry to lower elevator entry Install 2 x245cmrails for the complete distance in fg Rail connection marks Release armtube [A3] before mounting the rails Letters and numbers (e.g. D-2) showthe correct positions of shafts and arms described on page 6-7 Don t cut Don t cut Loop (enlarged picture) The enlarged picture provides further information regarding loop installation Fromelevator exit (start) to seesawentry: Install 2 x 105cmrails (fg. 13-2) Fromseesawexit (start) to elevator entry: Install 2 x26cmrails (fg. 13-1) 13-1 Fig and 13-2 showthe upper and lower track layout Note:Fig. 27 on page 11 provides further assistance if the steelballs do not run smoothly into the elevator 13-2 Seesaw(enlarged view) 14 Correct seesawinstallation Insertrail stand at the end of the rail to ensure best seesaw stability 8 Simply cut the rails to the desiredlength (see page 9: Rail joining)
9 Assembly of the rails 8 15 [R1] Rail 16 Installation of the rails Insert the rails into the arms (fg ) Rail joining (fg. 17) Adjust and connect the rails. Insert the rail joinings [R2] into the holes at the center of the rails (fg. 17) [A1] Arm Insert rails into arm 17 [R1] Rail [R2] Rail joining [R1] Rail Information about rail stands (fg. 18) The distance between the arms shouldbe between 8 to 10cmto ensure best stability. When the distance is larger, rail stands [A6] have to be installed 18 Use rail stands like railway ties The distance between the arms should be between 8 to 10cm. When the distance is larger, rail stands [A6] have to be installed Attach rail stands in steep sections and elevator entry/ exit points to ensure best stability of the rails Steep sections (fg. 19) Install the arms in an inclined position to each other to create steep sections, so that the steel balls can run smoothly (fg. 19) 19 Install the arms in an inclined position to each other to create steep sections 9
10 Assembly of the rails 8 20 Installation of the rails Distance between rails (fg. 20) Install the rail stand to keep rails parallel Keep rails parallel Curves (fg ) Curves need to be assembled in a certain angle to prevent steel balls frommissing the turn (fg. 21). If steel balls miss the turn, speed has to be reduced right before the curve 21 Curves need to be assembled in a certain angle Adjust rails to reduce speed of the steel balls (fg. 22) 22 Adjust rails to reduce speed 10
11 Assembly of the rails 9 Installation of a loop Ensure the steel balls running smoothly (fg. 23) The diameter of the outer loop should have twice the diameter of the inner loop Important information for the assembly of loops (fg. 24) Rails have to forma circle that remains in an upright position to ensure the steel balls running smoothly (fg. 24) When mounting loops, the secondloop has to be smaller than the frst loop to ensure the steel balls running smoothly 23 Height Loop diameter 24 Please refer to the picture above for the correct diameter of the inner loop 10 Installation of elevator (entry& exit) Important information for the assembly of elevator entry and exit (fg. 25) Steel balls will not run correctly if entry and exit point in the same direction Pay attention to a proper installation of the entry and exit (fg. 26) Install rails as closely as possible to the entry and exit of the elevator to ensure the steel balls running smoothly (fg. 26) 25 Exit Exit Entry Entry 26 Pay attention to a correct angle of the rails when the steel balls enter the elevator (fg. 27-1, 27-2, 28) Make sure the steel balls enter the elevator slowly. Otherwise they will rebound and fall off the rails (fg. 27-1) Steel balls that enter the elevator may rebound and thown back onto the rails after hitting the helix. Pay particular attention here to the correct seating of the rails. Otherwise the steel balls will stop and cannot re-enter the elevator (fg. 27-2) At the entry all rails must be at right angles to the elevator (fg. 28) All rails must be at right angles to the elevator 11
12 Safety Instructions Keep After Reading General SafetyInstructions This ball roller coaster is NOT A TOY and only suitable for persons 14 years and older! Warning: Read the manual carefully before using the ball roller coaster. Keep the manual after reading. Always followexactly the recommendations given in the instructions. Errors and negligences in operating your ball roller coaster can result in injuries and damage to property. As manufacturers and vendors have no infuence on the operation and maintenance of your ball roller coaster, we bring these hazards expressly to your attention but deny all furtherliability. Keep away fromchildren. The ball roller coaster contains small parts. Choking hazard. Warning: Sharp edges - watch your fngers. Warning: Do not drape the rail around your neck, as this could result in suffocation or injury. Strangulation hazard. Keep the packaging for future reference as it contains important information. SafetyInstructions DuringOperation Moving parts are a constant source of injury. Never touch moving parts. Keep hands, hair, loose clothing and further objects away frommoving parts. Persons (including children) with reduced physical, sensory or mental capabilities or lack of experience are not allowed to use this ball roller coaster, unless they are supervised by a person responsible for their safety and able to give professional advice howthe product should be used. Do not bend the shafts and other parts to avoid injury and ensure safe operation. Keep fngers away fromthe moving elevator to avoid injury. Only use original steel balls to prevent damage of the ball roller coaster. Caution: Violent jamming (stopping) during operation may damage the motor. Do not cumber the elevator. Always store and operate the ball roller coaster at a safe place. Be sure to check battery regularly to ensure a proper operation of the elevator. Check rails regularly for a frmseating and adjust if necessary! Protect the ball roller coaster fromheat and sun. Caution: To protect motor fromdamage and overheating, do not operate the ball roller coaster for more than 5 hours at a time. SafetyInstructions For Batteries Only batteries of the same or equivalent type as recommended are tobe used. Exhausted batteries should be removed fromthe ball roller coaster. Do not dispose batteries in fre batteries will explode or leak. Battery is to be inserted with the correct polarity. Non-rechargeable batteries are not to be recharged. Remove battery if the ball roller coaster is not to be used for an extended period of time. Be sure to check battery regularly to ensure a proper operation of the elevator. Disposal Restrictions (WEEE) Electrical and electronic equipment should be disposed separately fromthe household waste. Take your unwanted equipment to your local community collection point. This requirement applies to member countries of the European Union as well as other non-european countries with a separate waste collection system. Never throwbatteries into normal household waste, but dispose of discharged batteries at the collection points provided for that purpose (e.g. your local toxic waste disposal centre). Recommended Accessories: C/LR14 battery 1.5 V Insertingthe battery: Use a Phillips screwdriver to open the battery compartment cover. Insert C/LR14 battery with the correct polarity and replace the battery compartment cover. 12 Distributed by: SpaceRails LLC, 1910 West 1040 South, Salt Lake City, UT,
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