ULTRADEEPWATER OPERATIONS
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- Hubert Thornton
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2 THE ULTIMATE FRONTIER FOR ULTRADEEPWATER OPERATIONS FINCANTIERI OFFSHORE HAS DEVELOPED THE OVERDRILL CLASS WITH AN AKER SOLUTIONS DRILLING EQUIPMENT PACKAGE The mission of Fincantieri Offshore is to offer vessels born and designed around the drilling system, optimizing the integration with the hull. In this way Fincantieri Offshore puts itself as the tool for the clients to translate their own operative experience into vessels which optimize the Capex/Opex ratio. Fincantieri Offshore draws its inspiration on the values of innovation tailored to the needs of the clients, values of trustworthiness in customer relations and on-time on-budget delivery, values of technical knowledge to serve the client, always keeping a proactive and open-minded approach.
3 DESIGNED TO Fincantieri Offshore mission and values find their highest expression in the OVERDRILL. Since the beginning, the efforts of Fincantieri Offshore designers were aimed to design this ship around its specific purpose: the ultradeepwater drilling. The ship was therefore conceived and designed with this concept in mind, resulting in a deep integration between hull and drilling systems. A SENSIBLE, OPTIMIZED AND MORE EFFICIENT VESSEL that can achieve the current drilling limits, and go beyond. THE NEXT GENERATION ULTRADEEPWATER DRILLSHIP Thanks to the close cooperation with Aker Solutions, the drillship boosts THE MOST ADVANCED DRILLING SYSTEMS AVAILABLE TODAY (12,000 ft WD, 50,000 ft DD). Aker Solutions has provided the most reliable and efficient products to satisfy the oil companies needs for the next decades. The OVERDRILL features an increased variable deck load capacity and free space on the deck, despite reduced overall dimensions: these are the traits that position the OVERDRILL at THE TOP OF ITS CATEGORY IN TERMS OF OPERATIONAL EFFICIENCY 1. ( 1 ) Operational efficiency is defined as ratio between VDL and Cubic Number.
4 ENHANCED LIFTING CAPABILITIES Topdrives: 1 x 1,500 sh.t 1 x 1,150 sh.t Drawworks: 1 x 11,000 hp 1 x 9,000 hp Riser tensioner system: 4,560 kips LARGE DECK AREA Abt. 37,670 ft 2 (3,500 m 2 ) of deck areas and 5,380 ft 2 (500 m 2 ) of Well Test Area DUAL DERRICK Designed for Crown Motion Compensator with Active Heave compensation system Setback capacity of 2,000 mt WELL CONTROL SYSTEM Rated for 20,000 psi Deck Space available for 2 complete BOP 7 RAMs, 20,000 psi DECK CRANES 3 x 100 mt knuckle boom type 1 x 165 mt AHC knuckle boom for subsea completion works GREEN RIG Ready for installation of the Nox reduction system INCREASING SAFETY Extended Helideck parking area CREW-FRIENDLY ENVIRONMENT Designed for 210 people ENERGY SAVING DESIGN The HVAC system is designed to target an overall energy saving up to 30% higher than conventional design criteria HIGH PAYLOAD CAPACITY Variable Deck Load of 32,000 mt MUD SYSTEM 6 x Mud Pumps 2,200 hp 10,000 psi 8 x Shale Shakers INNOVATIVE HULL DESIGN FOR IMPROVED SEAKEEPING AUTOMATED RISER HANDLING SYSTEM Fully automated system designed to increased operational efficiency and safety of the joints handling Hold capacity of 12,000 ft of 90 ft riser joints INCREASED OPERATIONAL EFFICIENCY Innovative underwater mountable azimuthal retractable thrusters that allows maintenance without drydock needs
5 Class notation: ABS A1 Drill Ship Circle (E), AMS, ACCU, DPS-3, CDS, CRC, HELIDK (SRF), BWT, UWILD, POT MAIN DIMENSIONS Length Overall Length between perpendiculars Breadth, moulded Depth to Main Deck, moulded Draught, scantling Draught, operating Speed Power Installed Thrusters Configuration Helideck People on Board Accommodation CAPACITIES Diesel Oil: abt. 7,000 m 3 44,000 bbl Water Ballast: abt. 13,000 m 3 81,700 bbl Fresh Water: abt. 600 m 3 3,750 bbl Drill Water: abt. 4,300 m 3 27,000 bbl Active Mud: abt. 2,000 m 3 12,550 bbl Reserve Mud: abt. 1,700 m 3 10,690 bbl Base Oil: abt. 600 m 3 3,750 bbl Brine: abt. 1,200 m 3 7,500 bbl Dry Bulk Silos: abt. 810 m 3 28,600 cu.ft Dry Cement Silos: abt. 810 m 3 28,600 cu.ft Sack Material: abt. 12,000 sacks Aft Decks Storage Area: abt. 2,230 m 2 24,000 ft 2 Fwd Deck Storage Area: abt. 800 m 2 8,600 ft 2 Well Test Area: abt. 500 m 2 5,380 ft 2 Riser storage capacity (In Hold): abt. 3,600 m 12,000 ft Derrick Aker Solutions Dual Derrick has 51 m clear lifting height x 21 m x 18 m footprint base dimension. The maximum rated static hook loads will be according to API 4F 3 rd Edition SSL E1/U1. Derrick maximum static load in main/aux rig: 1,500 mt (1,650 sh.t) / 1,180 mt (1,300 sh.t). Combined load: 2,000 mt (2,205 sh.t) abt m (682.4 ft) abt m (663.4 ft) abt m (131.2 ft) abt m (57.7 ft) abt m (433.1 ft) abt m (425.2 ft) abt. 12 knots 6 x 7,600 kw DD/GG (16V32) split in 3 engine rooms 6 x 5,500 kw az thrusters for Sirkosky S61N (D=22.2 m; 12.8 mt) with parking area LSA 210 persons Total 137 Cabins (63 cabins with single occupancy, 74 cabins with double occupancy) Max. combined static hookload acting simultaneously. Set back load max.: 2,000 mt (2,205 sh.t). The rig is designed to accommodate a Crown mounted compensator with Active heave compensation system. If a Rig operator, or oil-company prefers Active Heave Compensated drawworks, the vessel can also be provided with this configuration. Top drive In main rig: Aker Solutions MH DDM Designed for 1,500 sh.t in the elevator bails and designed for 1,250 sh.t in the shaft. In aux rig: Same topdrive as in main, but lifting capacity limited to 1,150 sh.t in bails and shaft based on drawworks preset lifting capacity. Drawwork 1 x Aker Solutions Wirth GH EG-AC-1G drive by 5 ea 2,200 hp AC motors. 1 x Aker Solutions Wirth GH 9000 EG-AC-1G driven by 4 ea 2,200 hp AC motors. Rotary Table Main rig: 1 x Aker Solutions Wirth RTSS 75½ H rated for 1,500 sh.t. Aux rig: 1 x Aker Solutions Wirth RTSS 60½ H rated for 1,250 sh.t. Upgradable to RTSS 75½ to provide additional redundancy and to simplify the spare parts management. Hydraulic roughneck 2 x Aker Solutions MH RN 185 mulitiframe tubular make up system with integrated mud bucket functionality for main and auxiliary well. Driller Control Cabin Driller Control Cabin for 4 Aker Solution MH Operator chairs. The Aker Solution DrillView System integrates the drilling systems into one control and monitoring center. Real time data can be shared between the driller, rig offices, shorebase or other locations accessible by telecommunications. Materials handling system Deck Cranes The basic configuration is made by the following: 4 x Knuckle boom cranes rated for abt. 80 mt The vessel is designed to support also the following enhanced configuration: 3 x Knuckle boom cranes rated for abt. 100 mt. 1 x Subsea construction knuckle boom crane active heave compensated rated for abt. 165 mt provided with 12,000 ft wire drum. Pipe Handling System 1 x Horizontal feeding machine for handling casing and tubulars from aft pipe deck to well centre, 15 mt. 2 x Column Rackers for vertical tubular handling of Drillpipe, Drillcollars and Casing inside the derrick. Pipe handling knuckle boom crane 1 x Triplex knuckle boom crane for 4,5 mt located onto the aft pipe deck. Riser Handling System Fincantieri and Navalimpianti s patented fully automated Riser Handling System handles the riser joint from the hold to up to the riser feeding machine and vice versa. 1 x Horizontal catwalk for handling riser from fwd riser storage area to the main centre with integrated tall-in arm, 50 m. BOP Handling 1 x BOP Overhead Crane with a total capacity of abt. 650 mt and outfitted with 2 x 35 mt auxiliary hoists. 1 x Moon Pool trolley with a hang off capacity of abt. 1,000 mt. XMAS Handling The XMAS Tree parking area is outfitted with a Cart Skidding system with a loading capacity of 150 mt. 1 x Moon Pool trolley with a capacity of abt. 150 mt. The trolley has a hang off capacity of abt. 400 mt for casing hang off operation. Loading Stations The loading stations are located at port and starboard sides with 8 hose reels each for loading bulk mud, cement, liquid mud, drill water, brine, base oil, marine diesel oil and fresh water. Well control system and Subsea equipment BOP The vessel is designed for storage, handling and service up to two 20K BOPs, 7 RAMS, 600 mt weight each. The vessel is equipped with: one 18 3/4, 15K BOP with 6 RAMs, 2 x annular BOPs. Diverter Diverter assembly CSO model for 75 ½ rotary table, with 2 x diverter lines port and starboard, 1 x well fill up, 1 x trip tank fill. Marine riser 12,000 ft of 21,5 Aker Clip RiserTM risers in 90 ft joints outfitted with 2 x 20K choke and kill lines, 1 booster line and 2 hydraulic lines. Riser tensioners 16 single wire line riser tensioners 285 kips each. Total system capacity of 4,560,000 lb. C&K and Manifold STEP C&K manifold rated for 20,000 psi. Drilling Fluid System Mud mixing system 3 x Mud mixing hoppers 1 x Big bag unit 1 x Caustic mixing unit 1 x Sack cutting unit & skid 2 x Rapid barite mixer 1 set of LP mud guns 2 x Shear units 1 set of Agitators 1 set of Mixing/Transfer pumps Mud pump 4 x Aker Solutions Wirth Mud Pumps Triple single acting model 7,5 x 14 x 2,200 hp each, 10,000 psi. Space provided to upgrade the system to six mud pumps. Shakers 6 x Derrick Shakers model Dual pool 600 series. Space provided to upgrade the system to eight shakers. Gumbo Conveyor 3 x Flow-line Primer type no 2, cap 2,300 GPM Mud centrifuge 2 x Centrifuges, type Derrick DE 1000 VFD Degasser 4 x Atmospheric / Centrifugal degasser type ACD MUD GAS separators 2 x 25 MMSCF /day of gas fluid flow of 1,500 GPM. Cutting Conveyor 2 x Cuttings screw conveyor Bulk system 1 set Bulk storage tanks 2 x Surge tanks and feeders 2 x Bulk air compressors 5 x Dust cyclones/collectors 4 x Rock catchers 4 set Sampling units 3 x Pressure reducing stations
6 Passeggio Sant Andrea, 6/A Trieste - Italy phone fax F I N C A N T I E R I O F F S H O R E. C O M
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