T135HC (50C1) INDONESIA

Transcription

1 T135HC () INDONESIA 1K50C-460E1 ( )

2 T135HC PARTS CATALOGUE 2010 by Yamaha Motor Co., Ltd. 1st edition, December 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Frame Serial No. Engine Serial No. 9. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code Engine Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q ty Column Model Code Abbreviation Colour Name Colour Code BMC BLUE METALLIC C 0775 DRMK(*) DEEP RED METALLIC K 0918 DRYC1(*) DEEP REDDISH YELLOW COCKTAIL LGM6(*) LEAF GREEN METALLIC S8 SILVER SMX(*) BLACK METALLIC X 0903 YB YAMAHA BLACK 0033

5 ENGINE CYLINDER HEAD... 1 CRANKSHAFT & PISTON... 3 VALVE... 4 CAMSHAFT & CHAIN... 5 WATER PUMP... 6 RADIATOR & HOSE... 7 OIL PUMP... 8 INTAKE... 9 CARBURETOR EXHAUST CRANKCASE CRANKCASE COVER STARTER STARTER CLUTCH CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FENDER SIDE COVER REAR ARM & SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST REAR MASTER CYLINDER LEG SHIELD GENERATOR STARTING MOTOR FLASHER LIGHT METER CONTENTS HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 57

6 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 1S7 E CYLINDER HEAD ASSY 1 UR 1S7 E CYLINDER HEAD ASSY 1 UR 2 1S7 E GUIDE, VALVE SCREW, HEXAGON GASKET BOLT, STUD 2 6 1S7 E COVER, CYLINDER HEAD PIN, DOWEL 1 8 1S7 E482K 00 PLATE 1 9 1S7 E AIR CUT VALVE ASSY S7 E REED VALVE ASSY BOLT, FLANGE BOLT, FLANGE GASKET S7 E GASKET, HEAD COVER O-RING BOLT, FLANGE WASHER, PLATE PLUG, SPARK (NGK CPR8EA9) 1 UR PLUG, SPARK (DENSO U24EPR9) 1 UR 19 1S7 E GASKET, CYLINDER HEAD PIN, DOWEL PIN, DOWEL BOLT C E CYLINDER C E GASKET, CYLINDER SCREW, HEXAGON 1 1

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION GASKET 1 2

8 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 50C E CRANKSHAFT ASSY C E CRANK C PIN, CRANK YD.BEARING 1 5 3C1 E ROD, CONNECTING C E CRANK C1 E SPROCKET, CAM CHAIN YF BEARING X7 BEARING KEY, WOODRUFF C E PISTON (STD) S7 E PIN, PISTON CIRCLIP C E PISTON RING SET (STD) C E FLYWHEEL C1 E GEAR, PUMP DRIVE 1 3

9 FIG. 3 VALVE PART DESCRIPTION 1 1S7 E VALVE, INTAKE 2 2 1S7 E VALVE, EXHAUST 2 3 2S6 E SEAL, VALVE STEM 4 4 5YP E SPRING, VALVE INNER 4 5 3S0 E COTTER, VALVE 8 6 5YP RETAINER, VALVE SPRING 4 7 5YP E SEAT, VALVE SPRING S7 E ARM, VALVE ROCKER 1 9 1S7 E SCREW, VALVE ADJUSTING NUT S7 E ARM, VALVE ROCKER S7 E SCREW, VALVE ADJUSTING NUT S7 E SHAFT, ROCKER 2 2 4

10 FIG. 4 CAMSHAFT & CHAIN PART DESCRIPTION 1 1S7 E CAMSHAFT ASSY Y4.BEARING O-RING X6 BEARING PIN, DOWEL 2 6 1S7 E DECOMPRESSION ASSY 1 7 1S7 E CAM, DECOMPRESSION 1 8 5YP E BOLT 1 9 1S7 E111F 00 PLATE BOLT, FLANGE A8096 CHAIN YP E GUIDE, STOPPER YP E GUIDE, STOPPER SCREW C1 E COLLAR C1 E COVER, CHAIN MX E TENSIONER ASSY, CAM CHAIN MX E GASKET, TENSIONER CASE C E HOLDER, CLUTCH CABLE BOLT 2 5

11 FIG. 5 WATER PUMP PART DESCRIPTION 1 1S7 E COVER, HOUSING OIL SEAL C E GASKET, HOUSING COVER S7 E COVER, CYLINDER HEAD SIDE S7 E GASKET, CYLINDER HEAD SIDE O-RING 1 7 1S7 E IMPELLER SHAFT ASSY C E PLATE 1 9 1S7 E PLATE Y3 BEARING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE O-RING 1 6

12 FIG. 6 RADIATOR & HOSE PART DESCRIPTION 1 5YP THERMOSTAT 1 2 1S7 E COVER, THERMOSTAT 1 3 1S7 E CLAMP BOLT, FLANGE 2 5 1S7 E RADIATOR COMP 1 6 1S7 E BLOWER ASSY 1 7 5YP E BOLT, BLOWER HOLDING 2 8 5YP E NUT P0 E CONDUCTION ASSY GROMMET BOLT, FLANGE WASHER, PLATE S7 E STAY GROMMET S7 E PIPE HOSE CLAMP ASSY S7 E PIPE HOSE CLAMP ASSY S7 E HOSE CLIP 2 7

13 FIG. 7 OIL PUMP PART DESCRIPTION 1 3C1 E OIL PUMP ASSY BOLT, BUTTON HEAD 2 3 1S7 E PLUG, DRAIN 1 4 1S7 E STRAINER, OIL SPRING, COMPRESSION O-RING 1 7 1S7 E ELEMENT ASSY, OIL CLEANER C E COVER, OIL ELEMENT L BOLT, FLANGE O-RING C1 E COVER, PUMP GEAR L BOLT, FLANGE 2 8

14 FIG. 8 INTAKE PART DESCRIPTION O-RING C E JT., CARBURETOR C E JOINT, CARBURETOR S7 E HOSE, VACUUM SENSING CLIP BOLT, FLANGE C E PIPE CLIP 1 9 5MX E BAND C E CASE, AIR CLEANER S7 E CAP, CLEANER CASE S7 E ELEMENT ASSY, AIR CLEANER C E JOINT, AIR CLEANER S7 E SEAL TL E443E 00 PIPE, DRAIN CLIP S7 E DUCT SCREW, TAPPING CLAMP S7 E DAMPER MX E BAND NUT, SPRING BOLT, WITH WASHER C E PIPE, BREATHER CLIP CLIP C E HOSE, BEND 2 1 9

15 FIG. 8 INTAKE PART DESCRIPTION CLIP CLIP CLIP S7 E RESONATOR B0 COLLAR BOLT, HEXAGON S7 E HOSE, BEND

16 FIG. 9 CARBURETOR PART DESCRIPTION 1 50C E CARBURETOR ASSY LW DIAPHRAGM 1 3 5LW COVER, DIAPHRAGM S VALVE, THROTTLE C HOLDER C SPRING C 1490J 00.NEEDLE SET D H THROTTLE SENSOR ASSY 1 9 5YP SCREW G JET, MAIN (#115) HK O-RING LW NEEDLE ASSY PIN, FLOAT SCREW, PAN HEAD HK FLOAT SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD LW NET, FILTER YP O-RING MP PLUG, DRAIN SCREW, PAN HEAD RW CAP, PLUNGER C BRACKET COIL, SPRING SCREW,WITH WASHER LW THROTTLE SCREW SET 1 11

17 FIG. 9 CARBURETOR PART DESCRIPTION 28 22F COVER, PLUNGER CAP C PILOT SCREW SET P JET, PILOT (# 15) JG HOLDER S COVER, CARBURETOR HK SPRING AP DIAPHRAGM ASSY FC PIPE LW O-RING P NOZZLE, MAIN LW PLUNGER, STARTER C CLIP 1 12

18 FIG. 10 EXHAUST PART DESCRIPTION 1 50C E MUFFLER COMP C E PROTECTOR, MUFFLER C E PROTECTOR, MUFFLER C E CAP, SILENCER SCREW, BIND WASHER, WAVE WASHER, PLATE WASHER, PLATE SCREW, BIND Y1 COLLAR BOLT,HEX. SOCKET BUTTON S7 E GASKET, EXHAUST PIPE NUT, FLANGE NUT, FLANGE BOLT, FLANGE WASHER, PLATE BOLT, FLANGE WASHER, PLATE TP E DAMPER, MUFFLER COLLAR 1 13

19 FIG. 11 CRANKCASE PART DESCRIPTION 1 50C E CRANKCASE ASSY C E DAMPER PIN, DOWEL L BOLT, FLANGE L BOLT, FLANGE L BOLT, FLANGE L BOLT, FLANGE 2 14

20 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION 1 50C E COVER, CRANKCASE C E GASKET, CRANKCASE COVER PIN, DOWEL L BOLT, FLANGE CLAMP PLUG, STRAIGHT SCREW F8 O-RING PLUG, STRAIGHT SCREW G3 O-RING S7 E PLATE C E COVER, CHAIN CASE L BOLT, FLANGE GROMMET K7 COLLAR WASHER, PLATE C E GUIDE, INLET C E COVER, CRANKCASE C E GASKET, CRANKCASE COVER PIN, DOWEL L BOLT, FLANGE L BOLT, FLANGE C E PLUG, OIL LEVEL F9 O-RING OIL SEAL 1 15

21 FIG. 13 STARTER PART DESCRIPTION 1 3C1 E AXLE, KICK 1 2 3C1 E GEAR, KICK WASHER, PLATE 1 4 3C1 E WHEEL, RATCHET SPRING, TORSION 1 6 3C1 E SPACER 1 7 3C1 E SPRING WASHER, PLATE (T=0.5) CIRCLIP CIRCLIP WASHER, PLATE C1 E GEAR, KICK IDLE F6 WASHER, PLATE CIRCLIP C1 E GUIDE, RATCHET WHEEL BOLT C E KICK CRANK ASSY NUT OIL SEAL 1 16

22 FIG. 14 STARTER CLUTCH PART DESCRIPTION 1 3C1 E GEAR C1 E SHAFT E8 WASHER, PLATE CIRCLIP 1 5 3C1 E WHEEL, STARTER X1 BEARING WASHER, PLATE 1 8 5YP E STARTER CLUTCH OUTER ASSY 1 9 5HV E CAP, STARTER CLUTCH SPRING YP E PIN, DOWEL A0.SPRING, COMPRESSION BOLT 3 17

23 FIG. 15 CLUTCH PART DESCRIPTION 1 3C1 E GEAR, PRIMARY DRIVE 1 2 3C KEY, FEATHER WASHER, PLATE NUT C E PRIMARY DRIVEN GEAR COMP C E PLATE, THRUST S6 E BOSS, CLUTCH C E PLATE, FRICTION 5 9 2S6 E PLATE, CLUTCH C E PLATE, PRESSURE S7 E SPRING, CLUTCH S7 E BOLT C1 E PLATE, PUSH C1 E ROD, PUSH C1 E WASHER C1 E NUT, ADJUSTING S6 E WASHER, LOCK NUT C E PUSH LEVER ASSY C1 E SPRING, RETURN C1 E ROD, PUSH BALL Y8 BEARING OIL SEAL CIRCLIP WASHER, CONICAL SPRING WASHER, PLATE 1 18

24 FIG. 16 TRANSMISSION PART DESCRIPTION 1 3C1 E AXLE, MAIN (12T) C E GEAR, 5TH PINION (27T) WASHER CIRCLIP C E GEAR, 3RD PINION (21T/24T) 1 6 3C1 E GEAR, 2ND PINION (16T) XR BEARING YL BEARING 1 9 3C1 E PLATE, COVER SCREW, PAN HEAD C1 E DRIVE AXLE ASSY C1 E GEAR, 1ST WHEEL (34T) COLLAR C E GEAR, 5TH WHEEL (26T) WASHER CIRCLIP C E GEAR, 4TH WHEEL (28T) C1 E GEAR, 3RD WHEEL (30T) C1 E CLUTCH, DOG C1 E GEAR, 2ND WHEEL (30T) WASHER, PLATE F4 WASHER, PLATE Y7 BEARING YS BEARING OIL SEAL SPROCKET, DRIVE (14T) C1 E HOLDER, SPROCKET 1 19

25 FIG. 16 TRANSMISSION PART DESCRIPTION BOLT, FLANGE 2 20

26 FIG. 17 SHIFT CAM & FORK PART DESCRIPTION 1 50C E SHIFT CAM ASSY 1 2 5TP E POINT, NEUTRAL SPRING, COMPRESSION 1 4 3C1 E FORK, SHIFT C1 E FORK, SHIFT C1 E FORK, SHIFT C1 E BAR, SHIFT FORK GUIDE SPRING, COMPRESSION 2 21

27 FIG. 18 SHIFT SHAFT PART DESCRIPTION 1 3C1 E STOPPER LEVER ASSY 1 2 3C1 E BOLT, SHIFT 1 3 3C1 E SPRING C E SHIFT SHAFT ASSY SPRING, TORSION CIRCLIP PIN, DOWEL OIL SEAL C E SHIFT PEDAL ASSY EG E COVER, SHIFT PEDAL C E ROD, SHIFT WASHER PIN, COTTER C E ARM, SHIFT WASHER PIN, COTTER BOLT, HEXAGON WASHER, WAVE WASHER, PLATE BOLT, FLANGE 1 22

28 FIG. 19 FRAME PART DESCRIPTION 1 50C F FRAME COMP BOLT BOLT, FLANGE D9 BOLT, FLANGE D8 BOLT, FLANGE P8 WASHER, PLATE J1 WASHER, PLATE NUT NUT S7 F STAY, ENGINE S7 F STAY, ENGINE S7 F139R 00 COVER S7 F139X 00 DAMPER GROMMET C F112C 00 DAMPER C F112D 00 DAMPER S7 F117G 00 PROTECTOR S7 F TOOL KIT 1 23

29 FIG. 20 FENDER PART DESCRIPTION 1 50C F X FENDER, FRONT 1 SMX BOLT, FLANGE WASHER, PLATE S1 COLLAR 4 5 4ST F HOLDER, CABLE C F FENDER, REAR 1 7 4XC H REFLECTOR, FRONT BOLT, WITH WASHER NUT, SPRING C F160E 00 BOX 1 24

30 FIG. 21 SIDE COVER PART DESCRIPTION 1 50C F P2 COVER, SIDE 1 1 UR FOR DRMK 50C F P0 COVER, SIDE 1 1 UR BMC FOR SMX 50C F P1 COVER, SIDE 1 1 UR FOR LGM6 50C F P3 COVER, SIDE 1 1 UR FOR DRYC NUT, SPRING C F P2 COVER, SIDE 2 1 UR FOR DRMK 50C F P0 COVER, SIDE 2 1 UR BMC FOR SMX 50C F P1 COVER, SIDE 2 1 UR FOR LGM6 50C F P3 COVER, SIDE 2 1 UR FOR DRYC NUT, SPRING DAMPER, PLATE C F P0 COVER, SIDE 3 1 SMX NUT, SPRING SCREW, ROUND TAPPING SCREW, WITH WASHER C F P0 COVER, SIDE 4 1 SMX NUT, SPRING SCREW, ROUND TAPPING SCREW, WITH WASHER DAMPER, PLATE C F172E 00 STAY, SIDE COVER SCREW, ROUND TAPPING S7 F TANK, RECOVERY BOLT, WITH WASHER S7 F172K 00 BRACKET BOLT, FLANGE GROMMET 1 25

31 FIG. 21 SIDE COVER PART DESCRIPTION 22 1S7 F CAP C F172L 00 BRACKET S7 F172M 00 BRACKET C F BOSS, WIRE HOLDER S7 F172W 00 COVER HOSE C F PIPE CLIP CLIP C F177G 00 BOX, BATTERY DAMPER, PLATE NUT, SPRING BOLT, WITH WASHER TL H BAND, BATTERY S7 E COVER C F173E 00 GRAPHIC, 1 1 UR FOR DRMK 50C F173E 10 GRAPHIC, 1 1 UR FOR SMX 50C F173E 20 GRAPHIC, 1 1 UR FOR LGM6 50C F173E 30 GRAPHIC, 1 1 UR FOR DRYC C F173F 00 GRAPHIC, 2 1 UR FOR DRMK 50C F173F 10 GRAPHIC, 2 1 UR FOR SMX 50C F173F 20 GRAPHIC, 2 1 UR FOR LGM6 50C F173F 30 GRAPHIC, 2 1 UR FOR DRYC C F174G 00 GRAPHIC, 3 1 UR FOR DRMK 50C F174G 10 GRAPHIC, 3 1 UR FOR SMX 50C F174G 20 GRAPHIC, 3 1 UR FOR LGM6 50C F174G 30 GRAPHIC, 3 1 UR FOR DRYC1 26

32 FIG. 21 SIDE COVER PART DESCRIPTION 40 50C F174H 00 GRAPHIC, 4 1 UR FOR DRMK 50C F174H 10 GRAPHIC, 4 1 UR FOR SMX 50C F174H 20 GRAPHIC, 4 1 UR FOR LGM6 50C F174H 30 GRAPHIC, 4 1 UR FOR DRYC C F174J 00 GRAPHIC, 5 1 UR FOR DRMK 50C F174J 10 GRAPHIC, 5 1 UR FOR SMX 50C F174J 20 GRAPHIC, 5 1 UR FOR LGM6 50C F174J 30 GRAPHIC, 5 1 UR FOR DRYC C F174K 00 GRAPHIC, 6 1 UR FOR DRMK 50C F174K 10 GRAPHIC, 6 1 UR FOR SMX 50C F174K 20 GRAPHIC, 6 1 UR FOR LGM6 50C F174K 30 GRAPHIC, 6 1 UR FOR DRYC1 27

33 FIG. 22 REAR ARM & SUSPENSION PART DESCRIPTION 1 50C F REAR ARM COMP HB F BUSH C F SEAL, GUARD C F173T 00 TAPE C F SHAFT, PIVOT NUT, U C F REAR FENDER COMP BOLT, FLANGE COLLAR C F HOLDER, BRAKE HOSE BOLT, FLANGE C F SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, U FLANGE 2 28

34 FIG. 23 STEERING PART DESCRIPTION F RACE, BALL TL 2341E 00 RETAINER, BALL BEARING (16) F F RACE, BALL F F RACE, BALL TL 2341E 10 RETAINER, BALL BEARING (19) 1 6 5TL F COVER, BALL RACE NUT C F BRACKET, HANDLE BOLT, FLANGE NUT, SELF-LOCKING C F331A 00 STAY NUT, FLANGE C F HOLDER, CABLE BOLT, BUTTON HEAD C F GUIDE, CABLE BOLT, WITH WASHER C F HOLDER, BRAKE HOSE BOLT, BUTTON HEAD C F587A 00 HOLDER, BRAKE HOSE BOLT, FLANGE C F HOLDER, BRAKE HOSE BOLT, FLANGE 1 29

35 FIG. 24 FRONT FORK PART DESCRIPTION 1 50C F FRONT FORK ASSY C F TUBE, OUTER (RIGHT) 1 3 3AY F OIL SEAL 1 4 5P0 F RING, SNAP C F TUBE, OUTER (LEFT) 1 6 3AY F OIL SEAL 1 7 5P0 F RING, SNAP C F INNER TUBE COMP P0 F CYLINDER COMP., FRONT FORK JG F RING, PISTON NM F SPRING, SUB F3158 L0.GASKET B F BOLT, HEXAGON SOCKET HEAD LM F SEAL, DUST C F SPRING, FRONT FORK C F UNDER BRACKET COMP P F RACE, BALL D0 F BOLT VK F BOLT, CAP JG F O-RING 2 30

36 FIG. 25 FUEL TANK PART DESCRIPTION 1 1S7 F FUEL TANK COMP S7 F GROMMET 4 3 1S7 F COLLAR 2 4 1S7 F COLLAR BOLT BOLT, WITH WASHER 2 7 1S7 F PROTECTOR, FUEL TANK C F PIPE, FUEL C F PIPE CLIP CLIP YP F FUEL COCK ASSY X O-RING SCREW WASHER, PLATE YY F CAP ASSY YY F PACKING, CAP C F112C 00 DAMPER C F112D 00 DAMPER

37 FIG. 26 SEAT PART DESCRIPTION 1 50C F DOUBLE SEAT ASSY C F470F 00.SEAT COVER COMP TP F DAMPER, SEAT 3 4 5BP F PAD, SEAT C F HINGE, SEAT 1 6 1S7 F GROMMET A3 WASHER, PLATE NUT 3 9 5TL F PIN, SEAT FITTING D F SEAT LOCK ASSY SCREW, PAN HEAD S7 F BRACKET, SEAT GROMMET WASHER, PLATE NUT C F117K 00 STAY, LOCK SCREW, WITH WASHER C F478E 00 CABLE, SEAT LOCK C F P0 HANDLE, SEAT 1 SMX BOLT, FLANGE S7 F STOPPER 1 32

38 FIG. 27 FRONT WHEEL PART DESCRIPTION 1 2S6 F CAST WHEEL, FRONT 1 YB SPACER OIL SEAL X9 BEARING TIRE (70/90-17 M/C 38P NR82) 1 INOUE TUBE ( TR4) 1 INOUE COLLAR 1 8 3AY F AXLE, WHEEL NUT, SELF-LOCKING J1 WASHER, PLATE TP F GEAR UNIT ASSY 1 33

39 FIG. 28 FRONT BRAKE CALIPER PART DESCRIPTION 1 5TP F582U 00 DISK, BRAKE (RIGHT) BOLT,HEX. SOCKET BUTTON C F518A 00 PLATE, FITTING S F580U 00 CALIPER ASSY (RIGHT) 1 5 5P0 W PISTON ASSY, CALIPER 1 6 5YP W CALIPER SEAL KIT 1 7 5YP F BOOT, CALIPER 1 8 5YP F BOOT C9 W BLEED SCREW KIT C1 W BRAKE PAD KIT YP F CLIP P0 F SUPPORT, PAD YP F PIN, PAD YP F CLIP, PAD P0 F SHIM, CALIPER SCREW WASHER, PLAIN 2 34

40 FIG. 29 REAR WHEEL PART DESCRIPTION 1 50C F CAST WHEEL, REAR 1 YB A9 COLLAR YR BEARING G7 O-RING 1 5 1S7 F DAMPER OIL SEAL C F CLUTCH, HUB COLLAR OIL SEAL XC BEARING ST F SPROCKET, DRIVEN (38T) BOLT, STUD HB F WASHER NUT TIRE (100/70-17 M/C 49P NR82) 1 INOUE TUBE (100/70-17 M/C TR4) 1 INOUE 17 50C F AXLE, WHEEL NUT, SELF-LOCKING N2 COLLAR C F PULLER, CHAIN C F PULLER, CHAIN C F COLLAR, WHEEL X CHAIN 1 35

41 FIG. 30 REAR BRAKE CALIPER PART DESCRIPTION 1 50C F582W 00 DISK, REAR BRAKE BOLT C F580W 00 CALIPER ASSY, REAR C W PISTON ASSY, CALIPER 1 5 3GD W CALIPER SEAL KIT C F SUPPORT, PAD C W BLEED SCREW KIT C F PIN, SLIDE C W BRAKE PAD KIT C F SHIM, CALIPER C F SHIM, CALIPER C F BOOT C F BOOT, CALIPER C F BRACKET, SUPPORT C F NUT C 2536G 00.PIN C F PIN HANGER C F PLUG BOLT, FLANGE C F GUIDE 1 36

42 FIG. 31 STEERING HANDLE & CABLE PART DESCRIPTION 1 50C F HANDLE DAMPER, PLATE BOLT C F GROMMET WASHER, PLATE 3 6 1S7 F DAMPER S7 F DAMPER C F P0 COVER,HAND,UPPER 1 1 SMX DAMPER, PLATE SCREW, ROUND TAPPING NUT, SPRING C F COVER,HAND,UPPER C H P0 COVER, METER 1 S NUT, SPRING SCREW, ROUND TAPPING SCREW, TRUSS HEAD TAPPING C F GRIP ASSY S7 F GRIP (RIGHT) S7 F GRIP B F REAR VIEW MIRROR ASSY (LEFT) B F REAR VIEW MIRROR ASSY (RIGHT) C F THROTTLE CABLE ASSY SCREW, PAN HEAD C F END, GRIP S7 F STOPPER C F622H 00 WEIGHT S7 F622F 00 DAMPER, LOCATING

43 FIG. 31 STEERING HANDLE & CABLE PART DESCRIPTION BOLT C F CABLE, STARTER D F CAP, GRIP UPPER D F CAP, GRIP UNDER SCREW, PAN HEAD C F CABLE, CLUTCH BOLT NUT 1 38

44 FIG. 32 FRONT MASTER CYLINDER PART DESCRIPTION 1 50C F HOSE, BRAKE BOLT, UNION WASHER, PLATE 4 4 5P0 F583T 13 MASTER CYLINDER ASSY 1 5 5P0 W CYLINDER KIT, MASTER 1 6 5P0 F DIAPHRAGM, RESERVOIR 1 7 5P0 F CAP, RESERVOIR (BLACK) Y 2589H 00.SCREW 2 9 5TL F BRACKET, MASTER CYLINDER P0 F BUSH,DIAPHRAGM BOLT TL H LEVER BOLT NUT, U D9 H FRONT STOP SWITCH ASSY 1 39

45 FIG. 33 STAND & FOOTREST PART DESCRIPTION 1 50C F STAND, MAIN 1 2 1S7 F STOPPER, MAIN STAND 1 3 1S7 F SHAFT, MAIN STAND H8 WASHER, PLATE PIN, COTTER SPRING, TENSION WASHER, PLATE PIN, COTTER C F PEDAL, BRAKE SPRING, TENSION S7 F STAND, SIDE BOLT NUT SPRING, TENSION C F FOOTREST BOLT, FLANGE LM F COVER, FOOTREST C F P0 REAR FOOTREST ASSY 1 1 SMX 19 50C F P0.BRACKET, FOOTREST 1 1 SMX 20 5LM F COVER, REAR FOOTREST LM F PLATE PIN, CLEVIS PIN, COTTER TP F STOPPER BOLT, HEXAGON SOCKET HEAD C F P0 REAR FOOTREST ASSY 2 1 SMX 27 50C F P0.BRACKET, FOOTREST 2 1 SMX 40

46 FIG. 33 STAND & FOOTREST PART DESCRIPTION 28 5LM F COVER, REAR FOOTREST LM F PLATE PIN, CLEVIS PIN, COTTER TP F STOPPER BOLT, HEXAGON SOCKET HEAD TP F DAMPER, FOOTREST COLLAR 1 41

47 FIG. 34 REAR MASTER CYLINDER PART DESCRIPTION 1 50C F583V 01 RR. MASTER CYLINDER ASSY C W CYLINDER KIT, MASTER NUT C F JOINT C F582A 00.JOINT C F CIRCLIP O-RING C F TANK, RESERVOIR C F CAP, RESERVOIR C F BUSH,DIAPHRAGM VN F DIAPHRAGM, RESERVOIR CLIP C F HOSE, RESERVOIR C F589A 00.COVER, DUST BU PIN, BRAKE ROD C F GROMMET C F COLLAR SCREW, PAN HEAD C F133F 00 BRACKET, MASTER CYLINDER BOLT, BUTTON HEAD BOLT, BUTTON HEAD E1 COLLAR C F COVER, RESERVOIR TANK PIN, CLEVIS WASHER, PLATE PIN, COTTER C F HOSE, BRAKE

48 FIG. 34 REAR MASTER CYLINDER PART DESCRIPTION BOLT, UNION WASHER, PLATE 4 43

49 FIG. 35 LEG SHIELD PART DESCRIPTION 1 50C F PANEL, FRONT C F P0 MOLE 1 1 SMX 3 50C F844E 00 SEAL C H454E 00 BRACKET, NUMBER PLATE DAMPER, PLATE DAMPER, PLATE BOLT, FLANGE WASHER, PLATE 2 9 5TL F EMBLEM NUT, SPRING SCREW, ROUND TAPPING C F GROMMET DAMPER, PLATE DAMPER, PLATE GROMMET GROMMET C F P2 LEG SHIELD 1 1 UR FOR DRMK 50C F P0 LEG SHIELD 1 1 UR FOR SMX 50C F P1 LEG SHIELD 1 1 UR FOR LGM6 50C F P3 LEG SHIELD 1 1 UR FOR DRYC C F835J 00 BODY, FRONT LOWER C F137U 00 GUIDE, AIR SCREW, ROUND TAPPING NUT, SPRING SCREW, ROUND HEAD GROMMET COLLAR 1 44

50 FIG. 35 LEG SHIELD PART DESCRIPTION BOLT, FLANGE WASHER, PLATE C F P2 LEG SHIELD 2 1 UR FOR DRMK 50C F P0 LEG SHIELD 2 1 UR FOR SMX 50C F P1 LEG SHIELD 2 1 UR FOR LGM6 50C F P3 LEG SHIELD 2 1 UR FOR DRYC C F835K 00 BODY, FRONT UNDER C F137V 00 GUIDE, AIR C F SEAL SCREW, ROUND TAPPING NUT, SPRING SCREW, ROUND HEAD GROMMET COLLAR BOLT, FLANGE WASHER, PLATE C F836K 00 PANEL, INNER SCREW, WITH WASHER C F FIN SCREW, ROUND TAPPING C F FIN SCREW, ROUND TAPPING GROMMET NUT, SPRING SCREW, ROUND TAPPING C F DAMPER C F837J 00 DAMPER

51 FIG. 35 LEG SHIELD PART DESCRIPTION 49 50C F837K 00 DAMPER C F174X 00 DAMPER C F174Y 00 DAMPER C F DAMPER C F DAMPER C F842N 00 COVER SCREW, ROUND HEAD SCREW, ROUND TAPPING C F STAY C F STAY BOLT, FLANGE S7 F PLATE CLAMP C F832L 00 GRAPHIC, 13 1 UR FOR DRMK 50C F832L 10 GRAPHIC, 13 1 UR FOR SMX 50C F832L 20 GRAPHIC, 13 1 UR FOR LGM6 50C F832L 30 GRAPHIC, 13 1 UR FOR DRYC C F831Y 00 GRAPHIC, 14 1 UR FOR DRMK 50C F831Y 10 GRAPHIC, 14 1 UR FOR SMX 50C F831Y 20 GRAPHIC, 14 1 UR FOR LGM6 50C F831Y 30 GRAPHIC, 14 1 UR FOR DRYC C F832B 00 GRAPHIC, 15 1 UR FOR DRMK 50C F832B 10 GRAPHIC, 15 1 UR FOR SMX 50C F832B 20 GRAPHIC, 15 1 UR FOR LGM6 50C F832B 30 GRAPHIC, 15 1 UR FOR DRYC C F832C 00 GRAPHIC, 16 1 UR FOR DRMK 50C F832C 10 GRAPHIC, 16 1 UR FOR SMX 46

52 FIG. 35 LEG SHIELD PART DESCRIPTION 65 50C F832C 20 GRAPHIC, 16 1 UR FOR LGM6 50C F832C 30 GRAPHIC, 16 1 UR FOR DRYC C F832D 00 GRAPHIC 17 1 UR FOR DRMK 50C F832D 10 GRAPHIC 17 1 UR FOR SMX 50C F832D 20 GRAPHIC 17 1 UR FOR LGM6 50C F832D 30 GRAPHIC 17 1 UR FOR DRYC C F832P 00 GRAPHIC, 18 1 UR FOR DRMK 50C F832P 10 GRAPHIC, 18 1 UR FOR SMX 50C F832P 20 GRAPHIC, 18 1 UR FOR LGM6 50C F832P 30 GRAPHIC, 18 1 UR FOR DRYC C F83B3 00 GRAPHIC, 19 1 UR FOR DRMK 50C F83B3 10 GRAPHIC, 19 1 UR FOR SMX 50C F83B3 20 GRAPHIC, 19 1 UR FOR LGM6 50C F83B3 30 GRAPHIC, 19 1 UR FOR DRYC C F83B4 00 GRAPHIC, 20 1 UR FOR DRMK 50C F83B4 10 GRAPHIC, 20 1 UR FOR SMX 50C F83B4 20 GRAPHIC, 20 1 UR FOR LGM6 50C F83B4 30 GRAPHIC, 20 1 UR FOR DRYC B F836D 00 TUNING FORK MARK 2 47

53 FIG. 36 GENERATOR PART DESCRIPTION 1 50C H ROTOR ASSY 1 2 1S7 H STATOR ASSY BOLT BOLT NUT, FLANGE H1 WASHER, PLATE 1 48

54 FIG. 37 STARTING MOTOR PART DESCRIPTION 1 50C H STARTING MOTOR ASSY 1 2 5TP H BRUSH SET C H183G 00.CORD COMP D9 H GASKET 1 5 5D9 H SCREW O-RING 1 49

55 FIG. 38 FLASHER LIGHT PART DESCRIPTION 1 50C H FRONT FLASHER LIGHT ASSY B H BULB (12V-5W) 1 3 5HV H BULB (12V-10W) AMBER C H LENS, FLASHER C H331E 00.CORD ASSY C H GASKET, FLASHER LENS C H FRONT FLASHER LIGHT ASSY B H BULB (12V-5W) 1 9 5HV H BULB (12V-10W) AMBER C H LENS, FLASHER C H332E 00.CORD ASSY C H GASKET, FLASHER LENS SCREW, TRUSS HEAD TAPPING 5 50

56 FIG. 39 METER PART DESCRIPTION 1 50C H SPEEDOMETER ASSY C H LENS, SPEEDOMETER C H353F 00.CASE, METER LOWER SCREW, TAPPING SCREW, WITH WASHER C H SOCKET CORD ASSY 1 7 2GV BULB (12V-1.7W T6.5) 2 8 1Y BULB (12V-1.7W T10) 8 9 4NK 8357E 00.CLAMP SCREW, TAPPING X BULB (12V-3W) SCREW, TRUSS HEAD TAPPING SCREW, TAPPING C H SPEEDOMETER CABLE ASSY 1 51

57 FIG. 40 HEADLIGHT PART DESCRIPTION 1 50C H HEADLIGHT UNIT ASSY 1 2 5HV H BULB (12V-32/32W) C H HEADLIGHT UNIT ASSY C H NUT C H CORD ASSY C H BRACKET SCREW, TRUSS HEAD TAPPING C H BRACKET SCREW, TRUSS HEAD TAPPING C H411T 00 HOLDER, C H411U 00 HOLDER, BOLT, FLANGE 1 52

58 FIG. 41 TAILLIGHT PART DESCRIPTION 1 50C H TAILLIGHT UNIT ASSY 1 2 4AC H BULB (12V-21/5W) 1 3 5LL H BULB (12V-10W) AMBER C H LENS, TAILLIGHT SCREW, TAPPING C H GASKET, TAIL LENS C H LENS, LICENCE LIGHT C H SOCKET CORD ASSY C H GROMMET GROMMET GROMMET 2 53

59 FIG. 42 HANDLE SWITCH & LEVER PART DESCRIPTION 1 1S7 H SWITCH, HANDLE TL H LEVER, STARTER 1 3 5TL H SPRING 1 4 5TL H397X 00.SPACER L SCREW, PAN HEAD L WASHER 1 7 1S7 H BRACKET SCREW,WITH WASHER SCREW, TRUSS HEAD TAPPING C H SWITCH, HANDLE SCREW, TRUSS HEAD TAPPING C H HOLDER, LEVER C H LEVER BOLT NUT, U C H SWITCH BOLT 1 54

60 FIG. 43 ELECTRICAL 1 PART DESCRIPTION 1 4US H IGNITION COIL ASSY BOLT 2 3 1S7 H PLUG CAP ASSY 1 4 3C1 H BATTERY ASSY (YTZ5S MF YUASA) C H FUSE HOLDER ASSY 1 6 5TL H FUSE (10A) C H WIRE, MINUS LEAD BOLT, FLANGE C XH MAIN SWITCH SUB ASSY SCREW C H STOP SWITCH ASSY C H WIRE HARNESS ASSY S7 F117F 00 COVER 1 55

61 FIG. 44 ELECTRICAL 2 PART DESCRIPTION 1 50C H C.D.I. UNIT ASSY C F BRACKET DAMPER, PLATE WASHER, PLATE SCREW, PAN HEAD DAMPER, PLATE C H NEUTRAL SWITCH ASSY O-RING SCREW, PAN HEAD S7 H THERMOSENSOR ASSY GASKET D5 H RECTIFIER & REGULATOR ASSY SCREW,WITH WASHER S7 H STARTER RELAY ASSY S7 H RELAY ASSY CLAMP AY H BAND, SWITCH CORD TF H FLASHER RELAY ASSY TP H HORN BOLT, FLANGE S7 H SENDER UNIT ASSY, FUEL METER ER H RETAINER US H GASKET, SENDER UNIT BOLT, WITH WASHER 4 56

62 NUMERICAL INDEX PART PART PART PART PART PART 3C YP YP LW C S C P P HK LW FC LW LW F RW MP G JG C HK S YP YP C C 1490J AP LW HK LW C C TL 2341E TL 2341E LW X C 2536G Y 2589H BU Y GV X NK 8357E S7 E S7 E S7 E111F S7 E C E S7 E S7 E S7 E S7 E S7 E C E C E C E C E C E C1 E C E C E C E S7 E C1 E C E S7 E S7 E YP E S0 E S6 E S7 E YP E S7 E S7 E YP E S7 E S7 E S7 E MX E MX E YP E YP E C1 E S7 E S7 E S7 E S7 E S7 E C E S7 E S7 E S7 E S7 E S7 E S7 E S7 E P0 E YP E YP E C1 E C1 E C1 E S7 E S7 E C E MX E C E S7 E MX E C E C E S7 E C E S7 E S7 E S7 E TL E443E S7 E S7 E C E S7 E C E C E C E TP E C E S7 E482K S7 E S7 E S7 E C E S7 E C E S7 E C E C E S7 E C E C E C E C E C E C E C E C E C1 E C1 E C1 E YP E HV E C1 E YP E C E C1 E C1 E C1 E C1 E C1 E C1 E C1 E C1 E S6 E C1 E C E C E C E S6 E S7 E C1 E C1 E C E C1 E C1 E C1 E S6 E C E S7 E C1 E C E C E C1 E C1 E C1 E C E C E C1 E C1 E C1 E C1 E C1 E C E C E C E EG E C E C1 E C1 E C1 E C1 E C1 E C1 E C1 E C E TP E C F C F112C C F112D C F C F S7 F117F S7 F117G C F117K S7 F S7 F C F133F C F137U C F137V S7 F139R S7 F139X C F X ST F C F160E C F C F C F P C F P C F P C F P C F P C F P C F P C F P C F172E S7 F172K C F172L S7 F172M S7 F172W C F P C F173E C F173E C F173E C F173E C F173F C F173F C F173F C F173F C F173T C F P C F C F C F174G C F174G C F174G C F174G C F174H C F174H C F174H C F174H C F174J C F174J C F174J C F174J C F174K C F174K C F174K C F174K C F174X C F174Y C F177G C F S7 F S7 F C F HB F C F C F C F C F C F TL F C F VK F C F

63 NUMERICAL INDEX PART PART PART PART PART PART 50C F C F LM F AY F JG F NM F P0 F JG F F3158 L P0 F B F C F331A C F D0 F C F C F F F P F F F F TL F C F S7 F S7 F C F C F S7 F S7 F YP F YY F YY F S7 F C F470F TP F C F TL F S7 F C F BP F S7 F C F S7 F C F P D F C F478E S6 F AY F C F518A TP F C F S7 F C F C F C F C F C F HB F ST F S F580U C F580W C F P0 F C F C F582A TP F582U C F582W P0 F583T C F583V C F P0 F VN F P0 F C F P0 F C F TL F C F C F C F C F C F587A C F C F C F C F C F589A C F C F C F YP F C F P0 F C F YP F YP F C F C F YP F YP F C F C F P C F C F S7 F622F C F622H C F S7 F S7 F C F S7 F C F B F D F D F B F C F C F C F C F C F S7 F S7 F C F C F S7 F TP F C F LM F TP F C F P LM F C F P LM F LM F C F P C F P S7 F C F S7 F S7 F C F C F C F C F P C F P C F P C F P C F P C F P C F P C F P C F831Y C F831Y C F831Y C F831Y C F C F C F832B C F832B C F832B C F832B C F832C C F832C C F832C C F832C C F832D C F832D C F832D C F832D C F832L C F832L C F832L C F832L C F832P C F832P C F832P C F832P S7 F C F P C F835J C F835K B F836D C F836K C F C F837J C F837K C F83B C F83B C F83B C F83B C F83B C F83B C F83B C F83B C F C F842N C F844E S7 H C H C H TP H D9 H C H183G D9 H S7 H S7 H D5 H C1 H C H TL H C H TL H US H S7 H C H C H C H C H C H C H HV H LL H C H C H331E C H C H332E C H C H TF H TP H C H C H C H C H353F C H C H P C H TL H AY H TL H TL H S7 H S7 H C H TL H397X D9 H C H411T C H411U C H C H HV H C H C H C H454E C H AC H C H C H C H C H C H C H C H XC H B H C H S7 H US H ER H S7 H D H P0 W C W C1 W C W GD W YP W C9 W C W C W P0 W

64 NUMERICAL INDEX PART PART PART PART PART PART 50C XH D D A P J E H H F F Y B K S E A N A L F F G G Y X Y XC XR YS YL X YR X YF Y X YD Y A