EK8DMH 03(6802) 1B E1
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1 MH 03(6802) 1B E1
2 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. MH 03(6802) 5. Quantity Column Information NAME for Q TY COLUMN APPLICABLE MODEL MH 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) O/S Over Size 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION REMARKS 6E C.D.I. MAGNETO ASSY 1 6E ROTOR ASSY 1 6E PULLY, STARTER 1 E EH EHT 6. Applicable Starting Serial No. and Color Code 1) Engine Starting Serial No. MH L 680K : ) Color Code Color Code Color Name Abbreviation 004D DARK BLUISH GRAY METALLIC 2 DBNM2 7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A2
3 CONTENTS TOP COWLING... CYLINDER. CRANKCASE... CRANKSHAFT. PISTON... INTAKE... CARBURETOR... FUEL 1... FUEL 2... STARTER... GENERATOR... ELECTRICAL... CONTROL... REMOTE CONTROL ATTACHMENT... BRACKET... UPPER CASING... LOWER CASING. DRIVE 1... LOWER CASING. DRIVE 2... FUEL TANK... OPTIONAL PARTS... REPAIR KIT 1... REPAIR KIT 2... INDEX A4 A5 A7 B1 B3 B5 B7 C1 C3 C4 C5 D1 D2 D5 D6 E2 E3 E4 E5 E7 NUMERICAL INDEX... F1 A3
4 FIG. 1 TOP COWLING PART DESCRIPTION REMARKS L0 4D TOP COWLING ASSY SEAL, RUBBER G SEAL HOLDER, CLAMP BAND HOOK M04.RIVET J0.GRAPHIC, FRONT K0.GRAPHIC, REAR W0070 H0.GRAPHIC SET MARK, CAUTION D COWLING, BOTTOM D LEVER, CLAMP WASHER, WAVE BUSH LEVER, CLAMP WASHER, PLATE BOLT WASHER GROMMET GROMMET HOLDER, SHEAR PIN ENGINE STOP SWITCH ASSY STOPPER Y 00.CAP MARK 1 1 A4
5 FIG. 2 CYLINDER. CRANKCASE PART DESCRIPTION REMARKS W S CRANK CYLINDER ASSY S CRANKCASE ASSY CHECK VALVE ASSY NIPPLE, HOSE NIPPLE, HOSE PIPE, JOINT PIN, DOWEL M15 BOLT, WITH WASHER M16 BOLT, WITH WASHER M02 HOSE (L167) CLIP M03 HOSE (L240) M09 CLIP PIN, DOWEL ANODE M01 SCREW, COUNTERSUNK HOUSING, OIL SEAL O RING M25 OIL SEAL BOLT WASHER B HOUSING, OIL SEAL M70 O RING M29 OIL SEAL M01 OIL SEAL WASHER, PLATE BOLT 2 A5
6 FIG. 2 CYLINDER. CRANKCASE PART DESCRIPTION REMARKS WASHER SEAL, CRANKCASE S HEAD, CYLINDER A1 GASKET, CYLINDER HEAD BOLT, WITH WASHER S COVER, THERMOSTAT E THERMOSTAT A1 GASKET, COVER MA3 BOLT, WITH WASHER BOLT, WITH WASHER S INNER COVER, EXHAUST A1 GASKET, EXHAUST INNER COVER A1 GASKET, EXHAUST OUTER COVER S OUTER COVER, EXHAUST MA4 BOLT, WITH WASHER BOLT, WITH WASHER PLUG, SPARK (NGK B6HS) 2 A6
7 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS CRANKSHAFT ASSY CRANK CRANK CRANK CRANK ROD, CONNECTING U1.BEARING 2 8 6G PIN, CRANK U0.BEARING WASHER SEAL, LABYRINTH PIN, SPRING CIRCLIP PISTON (STD) PISTON (0.25MM O/S) 2 AP PISTON (0.50MM O/S) 2 AP PISTON RING SET (STD) PISTON RING SET (0.25MM O/S) 2 AP PISTON RING SET (0.50MM O/S) 2 AP 16 6G PIN, PISTON PIN, DOWEL WASHER, PLATE CIRCLIP 4 A7
8 FIG. 4 INTAKE PART DESCRIPTION REMARKS REED VALVE ASSY W REED SET A1 GASKET, VALVE SEAT BOLT WASHER, PLATE M69 BOLT, WITH WASHER A1 GASKET NUT WASHER ROD, CHOKE KNOB, CHOKE M02 GROMMET CLIP WASHER, PLATE NUT ROD, CHOKE WASHER CLIP JOINT, CHOKE LEVER CHOKE LINK ASSY BOLT SILENCER, INTAKE SILENCER, INTAKE SCREW, PAN HEAD WASHER, PLATE M09 COLLAR BOLT, STUD 1 B1
9 FIG. 4 INTAKE PART DESCRIPTION REMARKS BOLT, STUD 1 B2
10 FIG. 5 CARBURETOR PART DESCRIPTION REMARKS CARBURETOR ASSY BODY, FLOAT CHAMBER GASKET, FLOAT CHAMBER SCREW, WITH WASHER SCREW, WITH WASHER NOZZLE, MAIN JET, MAIN (# 68) FLOAT ARM, DIAPHRAGM PIN, FLOAT NEEDLE VALVE ASSY GASKET SHEAVE SHAFT, ACCEL. LINK BUSHING CIRCLIP SCREW END, THROTTLE LEVER SCREW PIPE LEVER, THROTTLE SPRING, THROTTLE VALVE ROD, LINK LEVER, STARTER COVER, PLUNGER CAP CAP, PLUNGER PLATE, STARTER LEVER SPRING, PLUNGER 1 B3
11 FIG. 5 CARBURETOR PART DESCRIPTION REMARKS PLUNGER, STARTER JET, STARTER (# 70) JET, PILOT (# 48) SCREW, AIR ADJUSTING SPRING, PILOT ADJUSTING SCREW, THROTTLE SPRING, THROTTLE STOP SCREW, PAN HEAD PACKIN BODY, FLOAT CHAMBER COVER, FLOAT CHAMBER GASKET, FLOAT CHAMBER F VALVE, NEEDLE JET, PILOT (# 50) O RING FLOAT ARM, DIAPHRAGM PIN, FLOAT PIPE PIPE PLATE JET, PILOT (#110) 1 B4
12 FIG. 6 FUEL 1 PART DESCRIPTION REMARKS FUEL PIPE JOINT COMP BOLT WASHER N FILTER ASSY N ELEMENT, FILTER N CUP, FILTER O RING BRACKET, FILTER NUT A FUEL PUMP ASSY PIPE, JOINT C PIPE, JOINT DIAPHRAGM BODY SCREW, FLAT HEAD WASHER A DIAPHRAGM GASKET, FUEL PUMP GASKET, BODY DIAPHRAGM SEAT, SPRING SPRING, DIAPHRAGM A VALVE, CHECK A SCREW, PAN HEAD NUT DIAPHRAGM GASKET, BODY 2 1 B5
13 FIG. 6 FUEL 1 PART DESCRIPTION REMARKS 28 6A BODY SCREW, PAN HEAD WASHER, SPRING A BODY A0 GASKET, FUEL PUMP BOLT WASHER BOLT WASHER M25 HOSE (L600) PIPE, FUEL CLIP M92 HOSE (L450) M40 HOSE (L330) M41 HOSE (L105) M03 CLIP W TOOL KIT PLUG, WATER CHECK 1 AP D:15MM B6
14 FIG. 7 FUEL 2 PART DESCRIPTION REMARKS 1 6Y FUEL PIPE COMP. 1 1 AP SRI LANKA M06.HOSE (L2050) J PRIMER PUMP ASSY M05.HOSE (L850) BAND FUEL PIPE JOINT COMP O RING M81.HOSE (L3000) 1 B7
15 FIG. 8 STARTER PART DESCRIPTION REMARKS STARTER ASSY CASE, STARTER STAY DRUM, SHEAVE PIN, SPRING M04.SPRING, SPIRAL M34.BOLT, WITH WASHER WASHER, PLATE NUT SHAFT, STARTER PAWL, DRIVE M02.CIRCLIP SPRING, DRIVE PAWL HANDLE, STARTER 1 15 *.WIRE (L1650) F COVER A DAMPER GUIDE, ROPE SEAL, RUBBER BOLT WASHER BOLT WASHER BOLT WASHER 1 C1 * CUT FROM 50M ROLLS, PART , CUTTING LENGTH 1.65M
16 FIG. 8 STARTER PART DESCRIPTION REMARKS 26 6K STAY BOLT WASHER E PULLEY, STARTER BOLT WASHER WASHER, PLATE PLUNGER, STARTER STOP SPRING, COMPRESSION CABLE COMP., STARTER STOP STAY ARM COLLAR M87 BOLT, WITH WASHER LINK CLIP WASHER, PLATE SET PIN 1 C2
17 FIG. 9 GENERATOR PART DESCRIPTION REMARKS 1 6G ROTOR ASSY 1 2 6K BASE ASSY 1 3 6K BASE, MAGNETO 1 4 6E COIL, CHARGE 1 5 6E COIL, PULSER 1 6 6E COIL, LIGHTING SCREW, WITH WASHER SCREW, PAN HEAD WASHER, SPRING SCREW, WITH WASHER G HOLDER SCREW, PAN HEAD WASHER, SPRING G LEAD WIRE ASSY M06 KEY, WOODRUFF NUT WASHER, PLATE RETAINER, MAGNETO BASE RETAINER, MAGNETO BASE SCREW, PAN HEAD WASHER STOPPER, MAGNETO BASE BOLT WASHER CAM, ACCEL BOLT WASHER 2 C3
18 FIG. 10 ELECTRICAL PART DESCRIPTION REMARKS C.D.I. UNIT ASSY M20 BOLT, WITH WASHER IGNITION COIL ASSY BOLT WASHER, SPRING WASHER BRACKET BOLT WASHER BOLT WASHER PLUG CAP ASSY K TUBE GROMMET M18 GROMMET 1 C4
19 FIG. 11 CONTROL PART DESCRIPTION REMARKS D HANDLE, STEERING SPACER SPACER SPACER O RING BUSH BOLT NUT, SELF LOCKING D HANDLE, STEERING BOLT WASHER BOLT WASHER GRIP, STEERING HANDLE RUBBER, HANDLE INDICATOR, THROTTLE SPRING, COMPRESSION FRICTION, STEERING HANDLE GRIP M13 SCREW WASHER, PLATE LEVER, THROTTLE THROTTLE CABLE ASSY NUT NUT M03 GROMMET BRACKET BUSH 2 C5
20 FIG. 11 CONTROL PART DESCRIPTION REMARKS BOLT WASHER STAY, THROTTLE WIRE PULLEY SHAFT, LINK CONNECTING BOSS, LEVER D STAY M03 PIN, SPRING LEVER, MAGNETO CONTROL WASHER, PLATE WASHER, SPRING NUT, HEXAGON LEVER, MAGNETO CONTROL SET PIN WASHER, WAVE WASHER, PLAIN CLIP D HANDLE, GEAR SHIFT PIN, SPRING BUSHING, SHIFT ROD LEVER BUSHING BALL SPRING, COMPRESSION SHAFT, CHANGE O RING LEVER, SHIFT ROD BOLT 1 C6
21 FIG. 11 CONTROL PART DESCRIPTION REMARKS WASHER, SPRING ROD, SHIFT WASHER, PLAIN PIN, COTTER CONNECTOR, SHIFT ROD CONNECTOR, SHIFT ROD BOLT WASHER PIN, CLEVIS 1 C7
22 FIG. 12 REMOTE CONTROL ATTACHMENT PART DESCRIPTION REMARKS REMOTE CONT. ATTACHMENT ASSY. 1 AP ROPE TYPE REMOTE CONT. ATTACHMENT ASSY. 1 AP BALL POST TYPE BRACKET, REMOTE CONTROL BOLT WASHER THROTTLE LEVER, CONTROL BOLT WASHER BOLT NUT, HEXAGON CABLE END ASSY CABLE END, REMOTE CONTROL WASHER, PLATE SPRING, COMPRESSION HOOK, CABLE PIN, SPRING CABLE END ASSY CABLE END, REMOTE CONTROL WASHER, PLATE SPRING, COMPRESSION HOOK, CABLE PIN, SPRING STEERING HOOK ASSY 1 ROPE TYPE HOOK, STEERING 1 BALL POST TYPE BOLT WASHER, PLATE NUT, SELF LOCKING 1 D1
23 FIG. 13 BRACKET PART DESCRIPTION REMARKS D BRACKET, CLAMP D BRACKET, CLAMP PAD, TRANSOM CLAMP SCREW, TRANSOM CLAMP D HANDLE, TRANSOM CLAMP PIN M00 BOLT M66 WASHER, PLATE NUT, SELF LOCKING E PLATE, CLAMP BRACKET BOLT M11 COLLAR NUT, HEXAGON WASHER, PLATE D BRACKET, SWIVEL D COVER M08 RIVET M03 NIPPLE, GREASE D BRACKET, SWIVEL BOLT WASHER BRACKET, SWIVEL BUSHING BOLT WASHER LEVER, TILT STOP KNOB, TILT 1 D2
24 FIG. 13 BRACKET PART DESCRIPTION REMARKS SPRING, TORSION SPRING, TORSION PLATE, FRICTION PLATE, FRICTION PLATE, FRICTION SCREW, FRICTION PIECE COVER L TILT ROD ASSY PLATE, TILT LOCK PIN, SPRING M07 SPRING, CONICAL TILT LEVER ASSY M05 PIN SPRING, COMPRESSION CIRCLIP ROD, TILT LOCK PLATE, TILT LOCK PLATE, TILT LOCK PIN, CLEVIS CLIP SPRING, COMPRESSION STOPPER ARM, TILT LOCK SHAFT, REVERSE LOCK SPRING, TORSION CLIP BUSHING, PIVOT SHAFT 2 D3
25 FIG. 13 BRACKET PART DESCRIPTION REMARKS BUSHING, PIVOT SHAFT BUSHING, PIVOT SHAFT D BRACKET, STEERING DAMPER PIPE BOLT SPACER, FRICTION 2 D4
26 FIG. 14 UPPER CASING PART DESCRIPTION REMARKS D CASING, UPPER A1 GASKET, UPPER CASING PIN, DOWEL BOLT WASHER COVER, UPPER CASING BOLT WASHER M03 NIPPLE, GREASE D EXTENSION 1 L PIN, DOWEL 2 L BOLT 4 L WASHER 4 L D5
27 FIG. 15 LOWER CASING. DRIVE 1 PART DESCRIPTION REMARKS D LOWER UNIT ASSY 1 L D LOWER CASING ASSY BUSHING, DRIVE SHAFT COLLAR U0 BEARING D COVER, WATER INLET M02 SCREW, COUNTERSUNK COVER, WATER INLET PLUG, STRAIGHT PLUG, STRAIGHT SCREW GASKET SCREW M03 GASKET ANODE BOLT, FLANGE WASHER, INTERNAL TOOTH HOUSING, BEARING BUSHING, DRIVE SHAFT OIL SEAL A1 PACKING, LOWER CASING BOLT WASHER D CAP, LOWER CASING BEARING (B6005) OIL SEAL O RING BOLT 2 D6
28 FIG. 15 LOWER CASING. DRIVE 1 PART DESCRIPTION REMARKS WASHER HOUSING, WATER PUMP A1 GASKET, WATER PUMP INSERT, CARTRIDGE OUTER PLATE, CARTRIDGE DAMPER, WATER SEAL IMPELLER KEY, WOODRUFF PIN, DOWEL BOLT WASHER DRIVE SHAFT COMP. 1 L PINION SHIM (T:0.8MM) 1 UR SHIM (T:1.0MM) 1 UR SHIM (T:1.2MM) 1 UR SHIM (T:1.4MM) 1 UR CIRCLIP WASHER, PLATE GEAR WASHER, PLATE SHIM (T:0.10MM) 1 UN GEAR WASHER, PLATE SHIM (T:0.10MM) 1 UR SHIM (T:0.30MM) 1 UR SHIM (T:0.50MM) 1 UR D7
29 FIG. 15 LOWER CASING. DRIVE 1 PART DESCRIPTION REMARKS CLUTCH, DOG PIN, DOWEL CIRCLIP M61 SPRING, COMPRESSION PLUNGER, SHIFT SHAFT, PROPELLER PIN, STRAIGHT BOOT, SHIFT ROD SHIFT CAM ASSY 1 L E1
30 FIG. 16 LOWER CASING. DRIVE 2 PART DESCRIPTION REMARKS PIN, DOWEL 2 2 6E ANODE BOLT, FLANGE WASHER, INTERNAL TOOTH BOLT WASHER WATER TUBE ASSY 1 L HOSE (L30) DAMPER, WATER SEAL SET PLATE, WATER TUBE NUT, PROPELLER PIN, COTTER EL PROPELLER (3X9 1/4 X9 1/4 C) 1 UR EL PROPELLER (3X9 X7 C) 1 UR EL PROPELLER (3X9 X9 C) 1 UR EL PROPELLER (3X9 X7 1/2 C) 1 UR EL PROPELLER (3X9 X5 3/4 C) 1 UR EL PROPELLER (3X9 X5 C) 1 UR E2
31 FIG. 17 FUEL TANK PART DESCRIPTION REMARKS 1 6YK FUEL TANK ASSY (25L,KEROSENE) 1 AP KEROSENE 2 6YK CAP ASSY 1 WITHOUT INDICATOR 3 6YL GASKET, CAP YK FUEL METER ASSY M16.SCREW, PAN HEAD 4 6 6YL SEAL 4 7 6YL GASKET, FUEL METER 1 8 6YK FUEL PIPE COMP. 1 1 AP 9 6Y FUEL PIPE JOINT COMP O RING Y COLLAR (KEROSENE) J PRIMER PUMP ASSY M05.HOSE (L850) M81.HOSE (L3000) BAND FUEL PIPE JOINT COMP O RING Y COLLAR (GASOLINE) M06.HOSE (L2050) YL FUEL TANK ASSY (12L) 1 AP GASOLINE 21 6YL CAP ASSY YL GASKET, CAP YL FUEL METER ASSY M16.SCREW, PAN HEAD YL SEAL YL GASKET, FUEL METER 1 E3
32 FIG. 18 OPTIONAL PARTS PART DESCRIPTION REMARKS CONCENT 2P P CONCENT P CONCEMT D GUIDE, ROPE RECTIFIER ASSY BULB, PILOT LIGHT LENS, PILOT LIGHT FUSE RECTIFIER ASSY FUSE (12V 20A) PLATE, RECTIFIER FITTING SCREW, PAN HEAD BOLT WASHER, PLATE VOLTAGE REGULATOR ASSY 1 E4
33 FIG. 19 REPAIR KIT 1 PART DESCRIPTION REMARKS W0001 A2 POWER HEAD GASKET KIT A1.GASKET, VALVE SEAT A1.GASKET GASKET, FLOAT CHAMBER GASKET, FLOAT CHAMBER A1.GASKET, CYLINDER HEAD A1.GASKET, COVER A1.GASKET, EXHAUST INNER COVER A1.GASKET, EXHAUST OUTER COVER O RING M25.OIL SEAL M70.O RING M01.OIL SEAL M29.OIL SEAL A1.GASKET, UPPER CASING DAMPER, WATER SEAL O RING W CARBURETOR REPAIR KIT GASKET, FLOAT CHAMBER SCREW, WITH WASHER SCREW, WITH WASHER FLOAT PIN, FLOAT NEEDLE VALVE ASSY GASKET PLUNGER, STARTER SCREW, AIR ADJUSTING 1 E5
34 FIG. 19 REPAIR KIT 1 PART DESCRIPTION REMARKS PACKIN GASKET, FLOAT CHAMBER F VALVE, NEEDLE O RING FLOAT PIN, FLOAT A1.GASKET 1 E6
35 FIG. 20 REPAIR KIT 2 PART DESCRIPTION REMARKS W0001 C0 LOWER UNIT GASKET KIT GASKET M03.GASKET A1.PACKING, LOWER CASING OIL SEAL A1.GASKET, WATER PUMP O RING OIL SEAL W0078 B0 WATER PUMP REPAIR KIT KEY, WOODRUFF INSERT, CARTRIDGE IMPELLER A1.GASKET, WATER PUMP OUTER PLATE, CARTRIDGE BOLT DAMPER, WATER SEAL W0078 CA CHROMATE POMP KIT KEY, WOODRUFF INSERT, CARTRIDGE IMPELLER A1.GASKET, WATER PUMP OUTER PLATE, CARTRIDGE BOLT DAMPER, WATER SEAL 1 E7
36 NUMERICAL INDEX PART PART PART PART PART PART 677 W0001 C W0001 A W W0070 H W0078 B W0078 CA W S W W S A G G E S A A A A F F S B E D K F A YK YL YK YL YL Y YK Y YL J Y Y A A A A A C A N N N YK YL YL S A S A D D D L0 4D 1 1 6G J K D D D D E D L D D D D A F1
37 NUMERICAL INDEX PART PART PART PART PART PART D A D D E D D A D EL EL EL EL EL EL D Y K K G E E G G K E M MA MA M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M U U U M F2
38 NUMERICAL INDEX PART PART PART PART PART PART M F3
39 MH PARTS CATALOGUE E2002 by Yamaha Motor Co., Ltd. 1st Edition, Sep All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan G7
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