YFM660FAT (5KMU) U.S.A. YFM660FAT (5KMW) EUROPE YFM660FAT (5KMX) OCEANIA YFM660FWA (5KMU) JAPAN
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- Mervyn Bridges
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1 YFM660FAT (5KMU) U.S.A. YFM660FAT (5KMW) OPE YFM660FAT (5KMX) ANIA YFM660FWA (5KMU) JAPAN 1D5KM-100E1 ( 2D5KM-100E1 )
2 YFM660FAT/YFM660FWA PARTS CATALOGUE 2004 by Yamaha Motor Co., Ltd. 1st edition, April 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. A3
3 A4
4 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A5
5 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583 DPBSN(*) DARK PURPLISH BLUE SOLID N 0891 PDG(*) PASTEL DEEP GREEN 00K0 RTR(*) ROMANTIQUE ROUGE 00TR 9. Quantity Column Information Column No. Name Of Q ty Column Destination 1 U.S.A. 2 FRANCE, UNITED KINGDOM 3 AUSTRALIA, NEW ZEALAND 4 JAPAN A6
6 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (3) Model Label Affixing Location (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code 5KMU 5KMW Production Code No. 5KMX U.S.A. 020 JAPAN Country (destination) 010 FRANCE 020 UNITED KINGDOM AUSTRALIA NEW ZEALAND Model Code Production Code No. Country (destination) (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation A 00K0 PASTEL DEEP GREEN PDG 5KMU B 00TR ROMANTIQUE ROUGE RTR C 0891 DARK PURPLISH BLUE SOLID N DPBSN 5KMW A 00K0 PASTEL DEEP GREEN PDG B 00TR ROMANTIQUE ROUGE RTR 5KMX D 0583 DEEP PURPLISH BLUE SOLID E DPBSE A7
7 CONTENTS ENGINE CYLINDER HEAD... B2 CYLINDER... B4 CRANKSHAFT & PISTON... B5 VALVE... B7 CAMSHAFT & CHAIN... B8 WATER PUMP... B9 RADIATOR & HOSE... B10 INTAKE... B12 OIL PUMP... B13 CARBURETOR... B15 EXHAUST... C3 CRANKCASE... C5 CRANKCASE COVER 1... C7 STARTER... C9 STARTER CLUTCH... C10 CLUTCH... C11 TRANSMISSION... C13 MIDDLE DRIVE GEAR... C15 SHIFT CAM & FORK... D3 SHIFT SHAFT... D5 CHASSIS FRAME... D7 FRONT FENDER... D9 REAR FENDER... D11 SIDE COVER... D12 REAR ARM... D13 DRIVE SHAFT... D14 FRONT DIFFERENTIAL... E3 REAR SUSPENSION... E5 FRONT SUSPENSION & WHEEL... E6 STEERING... E7 FUEL TANK... E8 SEAT... E10 FRONT WHEEL... E11 FRONT BRAKE CALIPER... E13 REAR WHEEL... E14 REAR BRAKE CALIPER... F2 STEERING HANDLE & CABLE... F3 FRONT MASTER CYLINDER... F4 STAND & FOOTREST... F5 REAR MASTER CYLINDER... F6 GUARD... F8 GENERATOR... F9 STARTING MOTOR... F10 METER... F11 HEADLIGHT... F12 TAILLIGHT... F13 HANDLE SWITCH & LEVER... F14 ELECTRICAL 1... F15 ELECTRICAL 2... G5 EMBLEM & LABEL 1... G6 EMBLEM & LABEL 2... G7 EMBLEM & LABEL 3... G8 EMBLEM & LABEL 4... G9 INDEX NUMERICAL INDEX... M1
8 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 5KM CYLINDER HEAD ASSY KM GUIDE, VALVE KM GUIDE, VALVE CIRCLIP PLUG, STRAIGHT SCREW BOLT, STUD PLUG, STRAIGHT SCREW O-RING PIN, DOWEL BOLT, FLANGE PLUG, SPARK (NGK DPR8EA-9) PLUG, SPARK (NGK DPR8EA-9) BOLT BOLT BOLT BOLT BOLT E9 BOLT BOLT WASHER, PLATE L COVER, CYLINDER HEAD SIDE O-RING YF COVER, CYLINDER HEAD SIDE O-RING BOLT TB CAP, TENSIONER CASE O-RING B2
9 FIG. 1 CYLINDER HEAD PART DESCRIPTION BOLT, HEXAGON SOCKET HEAD BOLT, UNION GASKET B3
10 FIG. 2 CYLINDER PART DESCRIPTION 1 3YF GASKET, CYLINDER HEAD PIN, DOWEL BOLT, FLANGE J9 WASHER, PLATE KM CYLINDER O-RING KM GASKET, CYLINDER BOLT, FLANGE BOLT, FLANGE A4 WASHER, PLATE BOLT PIN, DOWEL B4
11 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 5KM CRANKSHAFT ASSY KM PIN, CRANK D3.BEARING LP ROD, CONNECTING KM GEAR, DRIVE KM WASHER, BEARING COVER A1 SPRING, COMPRESSION PIN, DOWEL CIRCLIP KEY, WOODRUFF WASHER, PLATE BOLT O-RING BEARING (B6307) YF X0 PISTON (STD) YF PISTON (0.50MM O/S) AP 3YF PISTON (1.00MM O/S) AP 16 3YF PISTON RING SET (STD) YF PISTON RING SET (0.50MM O/S) AP 3YF PISTON RING SET (1.00MM O/S) AP 17 3YF PIN, PISTON CIRCLIP KM SPACER KM SEAL, CRANK KM WEIGHT KM BALANCER WEIGHT GEAR COMP KEY, STRAIGHT B5
12 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION NUT WASHER, LOCK BEARING BEARING (B6304) OIL SEAL B6
13 FIG. 4 VALVE PART DESCRIPTION 1 5KM VALVE, INTAKE YF VALVE, EXHAUST YF SPRING, VALVE INNER YF SPRING, VALVE OUTER YF SEAT, VALVE SPRING H SEAL, VALVE STEM YF RETAINER, VALVE SPRING G COTTER, VALVE YF ARM, VALVE ROCKER YF ARM, VALVE ROCKER YF ARM, VALVE ROCKER YF ARM, VALVE ROCKER YF SHAFT, ROCKER NX SHAFT, ROCKER YF SHAFT, ROCKER O-RING E8 BOLT NX SCREW, VALVE ADJUSTING NUT WASHER, WAVE B7
14 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 5KM CAMSHAFT ASSY YF PIN, DECOMPRESSION LEVER SPRING, COMPRESSION PIN, DOWEL YF LEVER, DECOMPRESSION SPRING KM SPROCKET, CAM CHAIN YF CAM, DECOMPRESSION YF SHAFT, TENSIONER KM SPRING YF PLATE, GUIDE STOPPER BOLT, FLANGE CHAIN (92RH M) KM GUIDE, STOPPER KM GUIDE, STOPPER BOLT WASHER, PLATE KM TENSIONER ASSY, CAM CHAIN BOLT, HEXAGON SOCKET HEAD DW GASKET, TENSIONER CASE B8
15 FIG. 6 WATER PUMP PART DESCRIPTION 1 5KM WATER PUMP ASSY KM IMPELLER SHAFT ASSY KM COVER, HOUSING O-RING BOLT, FLANGE BEARING (B6000) KM HOUSING, WATER PUMP OIL SEAL H SEAL, MECHANICAL CIRCLIP KM GASKET, HOUSING COVER BOLT, FLANGE GASKET HOSE (L300) CLIP BOLT, FLANGE BOLT, FLANGE B9
16 FIG. 7 RADIATOR & HOSE PART DESCRIPTION 1 5KM HOSE CLIP KM PIPE BOLT O-RING KM HOSE HOSE CLAMP ASSY KM JOINT BOLT O-RING KM HOSE CLIP KM HOSE CLIP CLAMP KM THERMOSTAT KM COVER, THERMOSTAT BOLT, FLANGE HD CAP, RADIATOR KM RADIATOR ASSY KM BLOWER ASSY KM AIR SHROUD ASSY KM MOTOR ASSY KM FAN M NUT GH SCREW, MOTOR HOLDING AA PLATE B10
17 FIG. 7 RADIATOR & HOSE PART DESCRIPTION BOLT WASHER, PLATE GROMMET BOLT, FLANGE WASHER A7 COLLAR B11
18 FIG. 8 INTAKE PART DESCRIPTION 1 5KM JOINT, CARBURETOR O-RING A8 O-RING BOLT HOSE CLAMP ASSY KM JOINT, CARBURETOR CLAMP, HOSE KM CASE, AIR CLEANER GH HOOK UY GUIDE UY PLATE,ELEMENT FITTING UY ELEMENT, AIR CLEANER KM CAP, CLEANER CASE KM SEAL V SEAL CLIP KM JOINT, AIR CLEANER A PIPE CLAMP, HOSE KM 1442F 01 PROTECTOR A GROMMET KM PIPE HOSE CLAMP ASSY PLUG SCREW, TAPPING GROMMET KM 2179T 30 PLATE, EPA 3(CALIFORNIA) 1 B12
19 FIG. 9 OIL PUMP PART DESCRIPTION 1 5KM OIL PUMP ASSY KM GASKET, PUMP COVER BOLT, FLANGE KM STRAINER HOUSING ASSY O-RING BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET GH ELEMENT ASSY, OIL CLEANER BOLT, UNION KM SPROCKET, DRIVEN CIRCLIP CHAIN (DID25SD DHA) AJ PIPE, DELIVERY GASKET BOLT, UNION KM PIPE, DELIVERY BOLT, UNION GASKET KM BOLT, UNION GASKET KM PIPE, DELIVERY BOLT, UNION GASKET BOLT KM RELIEF VALVE ASSY O-RING B13
20 FIG. 9 OIL PUMP PART DESCRIPTION 28 5KM 1319K 00 PLATE BOLT, FLANGE B14
21 FIG. 10 CARBURETOR PART DESCRIPTION 1 5KM CARBURETOR ASSY KM 1490J 00.NEEDLE SET KM SPRING, DIAPHRAGM KM DIAPHRAGM KM VALVE, THROTTLE KM RING SCREW, PAN HEAD EA PILOT SCREW SET G JET, POWER (# 55) G2 1423E 61.JET, MAIN (#153.8) GH RING GH HOLDER O-RING DM FLOAT SCREW, PAN HEAD PIN, FLOAT FN SCREW DM O-RING KM NEEDLE VALVE ASSY DM NOZZLE, MAIN R PLUG, DRAIN HX JET, MAIN (# 60) KM 1410A 00.STARTER SET WV O-RING WV COVER SCREW, PAN HEAD KM PIPE B15
22 FIG. 10 CARBURETOR PART DESCRIPTION 28 28V PIPE, STARTER CONNECTING YX PIPE AP COVER, CARBURETOR SCREW,WITH WASHER KM PIPE KM 1490H 00.DIAPHRAGM SET KM PIPE KM JET, PILOT (# 40) KM CAP SCREW, PAN HEAD NUT, CABLE ADJUSTING UY GUIDE, CABLE KM THROTTLE SCREW SET SCREW, PAN HEAD WASHER KM CLIP WASHER DM SCREW CLIP WV PIPE W PIPE A TUBE, FLEXIBLE VINYL C2
23 FIG. 11 EXHAUST PART DESCRIPTION 1 5KM PIPE, EXHAUST BOLT, FLANGE WASHER, PLATE KM COVER, EXHAUST BOLT, FLANGE WASHER, PLATE V4 COLLAR GROMMET KM MUFFLER KM MUFFLER KM PIPE, OUTLET BOLT KM PROTECTOR, MUFFLER KM PROTECTOR, MUFFLER SCREW, PAN HEAD NUT, SQUARE HOSE CLAMP ASSY KM BAND, MUFFLER KM PROTECTER, MUFFLER KM BAND, SILENCER YF GASKET, SILENCER BOLT, FLANGE J0 WASHER, PLATE BOLT, FLANGE WASHER KM DAMPER NUT C3
24 FIG. 11 EXHAUST PART DESCRIPTION 28 3YF GASKET, EXHAUST PIPE C4
25 FIG. 12 CRANKCASE PART DESCRIPTION 1 5KM CRANKCASE ASSY PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT KM PIPE, BREATHER CLIP KM PLUG, OIL LEVEL O-RING WV PLATE, BEARING COVER BOLT, FLANGE KM HOUSING, BEARING KM GASKET, CARBURETOR COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BEARING OIL SEAL CIRCLIP KM BRACKET BOLT, FLANGE BOLT, FLANGE KM HOUSING, BEARING PIN, DOWEL BOLT, FLANGE C5
26 FIG. 12 CRANKCASE PART DESCRIPTION BOLT, FLANGE BEARING OIL SEAL WV PLATE, BEARING COVER BOLT, FLANGE C6
27 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 1 5KM COVER, CRANKCASE KM GASKET, CRANKCASE COVER CLAMP M87 CLAMP PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE KM PLATE BOLT, FLANGE BEARING OIL SEAL V WASHER, THRUST SCREW, COUNTERSUNK PLUG, STRAIGHT SCREW O-RING KM COVER, CRANKCASE KM GASKET KM SEAL, CRANKCASE BOLT, FLANGE KM COVER, CRANKCASE KM SEAL, CRANKCASE BOLT, FLANGE BOLT, FLANGE GROMMET KM PLUG, DRAIN KM DUCT, AIR C7
28 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 28 5KM SEAL, PROTECTOR BF 1443E 00 PIPE, DRAIN CLIP KM SEAL, AIR DUCT KM DUCT, AIR KM SEAL, AIR DUCT CLAMP, HOSE CLAMP, HOSE GROMMET BOLT, WITH WASHER NUT, SPRING KM COVER BOLT, FLANGE GH COVER GROMMET C8
29 FIG. 14 STARTER PART DESCRIPTION 1 5UH STARTER ASSY V PAWL, DRIVE UH SPRING, STARTER V SPRING, FRICTION V SPRING NUT, FLANGE V WIRE, STARTER X HANDLE, STARTER V COVER W DRUM, SHEAVE UH PLATE, DRIVE KM PULLEY, STARTER BOLT WASHER, PLATE C9
30 FIG. 15 STARTER CLUTCH PART DESCRIPTION 1 5GH GEAR, IDLER KM SHAFT R6 BEARING KM GEAR, IDLER WASHER, PLATE KM STARTER ONE-WAY ASSY BOLT C10
31 FIG. 16 CLUTCH PART DESCRIPTION 1 5KM CLUTCH HOUSING COMP KM CLUTCH CARRIER ASSY KM SPRING, CLUTCH WEIGHT SH BEARING, ONE WAY CIRCLIP BEARING CIRCLIP NUT KM PRIMARY SLIDING SHEAVE COMP OIL SEAL KM WEIGHT KM CAM WV SLIDER WV SPACER A4 O-RING WV STOPPER SCREW, PAN HEAD R9 WASHER, PLATE KM COLLAR KM V-BELT KM SHEAVE, PRIMARY FIXED T7 WASHER, PLATE NUT WV SECONDARY FIXED SHEAVE COMP WV SECONDARY SLIDING SHEAVE OIL SEAL O-RING C11
32 FIG. 16 CLUTCH PART DESCRIPTION 28 4CW PIN, GUIDE SPRING, COMPRESSION WV SEAT, SECONDARY SPRING WV SEAT,SPRING NUT NUT C12
33 FIG. 17 TRANSMISSION PART DESCRIPTION 1 5KM SHAFT, SECONDARY BEARING BEARING COLLAR O-RING OIL SEAL KM DRIVE AXLE ASSY WASHER, PLATE F2 BEARING KM SPROCKET, DRIVEN (25T) WASHER, PLATE CIRCLIP KM STOPPER CIRCLIP UG GEAR, MIDDLE DRIVE (21T) R3 COLLAR KM GEAR, HIGH WHEEL (26T) WASHER (T=0.5) CIRCLIP KM CLUTCH, DOG UG GEAR, LOW WHEEL (35T) WASHER, PLATE BEARING BEARING CHAIN (23RH302-34ASM) KM SHAFT CIRCLIP C13
34 FIG. 17 TRANSMISSION PART DESCRIPTION 28 5UG GEAR, MIDDLE DRIVEN (41T) BEARING C14
35 FIG. 18 MIDDLE DRIVE GEAR PART DESCRIPTION 1 5KM HOUSING, BEARING BEARING H PLATE, BEARING COVER SCREW KM Y MIDDLE GEAR COMP KM SHIM, PINION (0.1T) UR 5KM SHIM, PINION (0.15T) UR 5KM SHIM, PINION (0.2T) UR 5KM SHIM, PINION (0.3T) UR 5KM SHIM, PINION (0.4T) UR 5KM SHIM, PINION (0.5T) UR NUT BOLT, FLANGE KM HOUSING, BEARING BEARING NUT BEARING OIL SEAL KM COUPLING M2 WASHER, PLATE NUT O-RING BOLT WASHER, PLATE KB SHIM, PINION (0.10T) UR 4KB SHIM, PINION (0.15T) UR 4KB SHIM, PINION (0.20T) UR C15
36 FIG. 18 MIDDLE DRIVE GEAR PART DESCRIPTION 20 4KB SHIM, PINION (0.30T) UR 4KB SHIM, PINION (0.40T) UR 4KB SHIM, PINION (0.50T) UR 4KB SHIM, PINION (0.60T) UR 21 5KM 1761A 10 SHAFT, BEARING KM FLANGE, COUPLING WASHER, PLATE NUT, SELF-LOCKING NUT OIL SEAL D2
37 FIG. 19 SHIFT CAM & FORK PART DESCRIPTION 1 5KM SHIFT CAM ASSY KM CAM, LEVER SPRING, TORSION WASHER, PLATE CIRCLIP PIN, DOWEL SPRING, COMPRESSION KM POINT, NEUTRAL UN PLATE, SIDE SCREW KM PLATE, SHIFT CAM KM FORK, SHIFT KM FORK, SHIFT KM BAR, SHIFT FORK GUIDE SPRING, COMPRESSION SPRING, COMPRESSION KM CAP, SPRING CIRCLIP BALL SPRING, COMPRESSION BOLT, FLANGE GASKET KM SHAFT, SHIFTER KM LEVER, STOPPER J6 WASHER, PLATE CIRCLIP BOLT D3
38 FIG. 19 SHIFT CAM & FORK PART DESCRIPTION 28 1J STOPPER, CAM GASKET SPRING, COMPRESSION D4
39 FIG. 20 SHIFT SHAFT PART DESCRIPTION 1 4SH LEVER B COLLAR G5 WASHER, PLATE SPRING, TORSION WASHER, PLATE BOLT, FLANGE KM LEVER KM SHAFT OIL SEAL KM SHIFT GUIDE COMP KM COVER, SHIFT SHAFT KM GASKET CLAMP BOLT, FLANGE BOLT, FLANGE PIN, DOWEL WASHER, PLATE KM ROD, SHIFT NUT NUT KM SHIFTER ASSY GH KNOB, SHIFT LEVER RIVET KM BOOT, SEALING GH STOPPER,RUBBER KT JOINT H COVER, DUST D5
40 FIG. 20 SHIFT SHAFT PART DESCRIPTION BOLT, FLANGE BOLT, FLANGE HOSE (L90) PLUG CLIP D6
41 FIG. 21 FRAME PART DESCRIPTION 1 5KM FRAME COMP KM STAY, ENGINE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE KM STAY, ENGINE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE KM DAMPER, RUBBER NUT, U FLANGE BOLT, FLANGE NUT, U FLANGE BOLT, FLANGE KM DAMPER NUT, U FLANGE BEARING OIL SEAL OIL SEAL GT HOLDER, BEARING BOLT, FLANGE J1 WASHER, PLATE BOLT, FLANGE NUT, U FLANGE J1 WASHER, PLATE KM STAY, FENDER BOLT, FLANGE D7
42 FIG. 21 FRAME PART DESCRIPTION BOLT, FLANGE NUT, U FLANGE J1 WASHER, PLATE KM ARM BOLT, FLANGE WV TOOL KIT NV 2811A 01 GAUGE, AIR O-RING KM HOOK KM HOOK BOLT KM 2147A 00 GUARD, ENGINE F1 BOLT F5 BOLT KM 2147E 00 GUARD, ENGINE KM 2147F 00 GUARD, ENGINE F5 BOLT F1 BOLT D8
43 FIG. 22 FRONT FENDER PART DESCRIPTION 1 5KM W FRONT FENDER COMP. 1 UR FOR PDG 5KM W FRONT FENDER COMP. 1 UR FOR RTR 5KM W FRONT FENDER COMP. 1 UR FOR DPBSN 5KM W215B 00 FRONT FENDER COMP. 2 1 UR FOR PDG 5KM W215B 10 FRONT FENDER COMP. 2 1 UR FOR RTR 5KM W215E 30 FRONT FENDER COMP. 1 FOR DPBSE 5KM W215D 00 FRONT FENDER COMP. 2 1 FOR PDG F1 BOLT F1 BOLT BOLT, WITH WASHER KM PANEL, FRONT FE EMBLEM 3D RIVET KM GRILLE, FRONT KM 2175B 00 TUNING FORK MARK BOLT, WITH WASHER BOLT, FLANGE COLLAR RIVET GH CAP KM CAP, SIDE KM 2837L 00 PANEL, CONSOLE F5 BOLT WASHER, PLATE NUT RIVET KM SEAL D9
44 FIG. 22 FRONT FENDER PART DESCRIPTION 22 5KM 2193A 00 PROTECTOR SCREW WASHER, PLATE NUT, FLANGE D10
45 FIG. 23 REAR FENDER PART DESCRIPTION 1 5KM W REAR FENDER COMP. 1 1 UR FOR PDG 5KM W REAR FENDER COMP. 1 UR FOR RTR 5KM W REAR FENDER COMP. 1 UR FOR DPBSN 5KM W216B 01 REAR FENDER COMP.2 1 UR FOR PDG 5KM W216B 11 REAR FENDER COMP.2 1 UR FOR RTR 5KM W216B 31 REAR FENDER COMP.2 1 FOR DPBSE F3 BOLT BOLT, WITH WASHER PLUG KM 2160F 40 LID KM STAY, FENDER GH 2163E 00 COVER, REAR FENDER KM PROTECTOR D11
46 FIG. 24 SIDE COVER PART DESCRIPTION 1 5KM TANK, RECOVERY AA CAP AA GASKET F4 HOSE (L870) HOSE (L910) BOLT, WITH WASHER CLIP KM 2171A 00 COVER, TOP UR FOR PDG 5KM 2171A 10 COVER, TOP 1 1 UR FOR RTR 5KM 2171A 40 COVER, TOP 1 UR FOR DPBSN 5KM 2171A 30 COVER, TOP 1 FOR DPBSE 9 5KM 2174M 10 CLOTH, PROTECTOR RIVET GROMMET F1 BOLT KM SIDE COVER ASSY KM 2174A 20.INSULATOR, SIDE COVER KM 2171L 00.MOLE, SIDE COVER KM SIDE COVER ASSY KM 2174T 20.INSULATOR, SIDE COVER KM 2171L 00.MOLE, SIDE COVER KM DUCT, AIR F1 BOLT D12
47 FIG. 25 REAR ARM PART DESCRIPTION 1 5KM ARM, REAR KM BUSH BOLT, FLANGE KM WASHER KM ARM, REAR KM BUSH BOLT, FLANGE KM WASHER KM 2217M 00 ARM KM BUSH BOLT, FLANGE KM 2217N 00 ARM KM BUSH BOLT, FLANGE NUT, SELF-LOCKING KM COVER, THRUST BOLT, WITH WASHER KM COVER, THRUST BOLT, WITH WASHER D13
48 FIG. 26 DRIVE SHAFT PART DESCRIPTION 1 5KM REAR AXLE GEAR CASE ASSY KM HOUSING, DRIVE SHAFT KM BEARING ASSY BEARING KM Y RING GEAR SET BEARING KM BOSS, OIL SEAL NUT A7.O-RING WASHER, PLATE NUT KM HOUSING, PINION BEARING HR SHIM, DRIVE PISTON (0.25T) UR 2HR SHIM, DRIVE PISTON (0.30T) UR 2HR SHIM, DRIVE PISTON (0.35T) UR 2HR SHIM, DRIVE PISTON (0.40T) UR 2HR SHIM, DRIVE PISTON (0.45T) UR 2HR SHIM, DRIVE PISTON (0.50T) UR 15 24W WASHER, THRUST (1.2T) UR 24W WASHER, THRUST (1.4T) UR 24W WASHER, THRUST (1.6T) UR 24W WASHER, THRUST (1.8T) UR 24W WASHER, THRUST (2.0T) UR PLUG, STRAIGHT SCREW O-RING BOLT D14
49 FIG. 26 DRIVE SHAFT PART DESCRIPTION WASHER, PLATE BOLT WASHER, PLATE N BREATHER KM HOUSING, BEARING HR STOPPER, RING GEAR WASHER, PLATE NUT, FLANGE BOLT, FLANGE WASHER, PLATE OIL SEAL BEARING O-RING U SHIM, RING GEAR (0.25T) UR 22U SHIM, RING GEAR (0.30T) UR 22U SHIM, RING GEAR (0.40T) UR BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET SPRING, COMPRESSION KM SHAFT, DRIVE CIRCLIP KM COUPLING CIRCLIP KM DAMPER KM SEAL KM SEAL D15
50 FIG. 26 DRIVE SHAFT PART DESCRIPTION HOSE (L700) CLIP E2
51 FIG. 27 FRONT DIFFERENTIAL PART DESCRIPTION 1 5KM FRONT AXLE GEAR CASE COMP KM HOUSING, SHAFT DRIVE KM HOUSING, BEARING WASHER, PLATE KM PINION, DRIVE KM CUPLING WV NUT O-RING OIL SEAL OIL SEAL WV SHIM, THRUST (0.1T) UR 4WV SHIM, THRUST (0.2T) UR 4WV SHIM, THRUST (0.3T) UR 4WV SHIM, THRUST (0.4T) UR 4WV SHIM, THRUST (0.5T) UR 4WV SHIM, THRUST (1.0T) UR 12 5KM BOLT KM LIMITED SLIP DIFF. ASSY BOLT BOLT, SET WV BOLT KM RING,HOLE SNAP KM SHAFT KM 4616A 01.SERVO MOTOR COMP KM CLUTCH,DRIVEN KM SHAFT KM FORK, SHIFT E3
52 FIG. 27 FRONT DIFFERENTIAL PART DESCRIPTION O-RING O-RING BEARING BEARING (B6912) BEARING WV BEARING PLUG, STRAIGHT SCREW GASKET KM ADAPTER KM SHIM, THRUST (0.1T) UR 5KM SHIM, THRUST (0.2T) UR 5KM SHIM, THRUST (0.3T) UR 5KM SHIM, THRUST (0.4T) UR 5KM SHIM, THRUST (0.5T) UR 5KM SHIM, THRUST (1.0T) UR 5KM SHIM, THRUST (1.5T) UR PLUG, STRAIGHT SCREW GASKET HOSE (L700) CLIP KM SHAFT, DRIVE A0 SPRING, COMPRESSION KM SEAL E4
53 FIG. 28 REAR SUSPENSION PART DESCRIPTION 1 5KM SHOCK ABSORBER ASSY, REAR 2 2 5KM SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, SELF-LOCKING KM BAR, STABILIZER KM 2385L 00 JOINT, STABILIZER KM 2385M 00 JOINT, STABILIZER NUT, U FLANGE KM 2386G 00 BUSH, STABILIZER FRONT KM 2386H 00 COVER, STABILIZER FRONT BOLT, FLANGE E5
54 FIG. 29 FRONT SUSPENSION & WHEEL PART DESCRIPTION 1 5KM FRONT UPPER ARM COMP. (LEFT) KM BUSH KM FRONT UPPER ARM COMP. (RIGHT) KM BUSH NUT, CASTLE PIN, COTTER KM FRONT LOWER ARM COMP. (LEFT) KM BALL JOINT CIRCLIP KM BUSH KM FRONT LOWER ARM COMP. (RIGHT) KM BALL JOINT CIRCLIP KM BUSH BOLT, FLANGE NUT WASHER, PLATE BOLT, FLANGE NUT, SELF-LOCKING KM SHOCK ABSORBER ASSY 2 2 5KM SHOCK ABSORBER ASSY BOLT, FLANGE NUT, SELF-LOCKING KM COVER, LOWER KM COVER, LOWER BOLT, FLANGE NUT, SPRING E6
55 FIG. 30 STEERING PART DESCRIPTION 1 5KM COLUMN, STEERING KM ARM, PITMAN K HOLDER, HANDLE BOLT, FLANGE UY PLANE BEARING, STEERING OIL SEAL KM BRACKET, STEERING LOWER BOLT UY WASHER, LOCK R0 COLLAR WASHER, PLATE NUT, SELF-LOCKING CLIP KM ROD, TIE UY JOINT, UNIVERSAL UY JOINT, UNIVERSAL NUT NUT (L.H. THREAD) NUT, CASTLE WASHER, PLATE PIN, COTTER E7
56 FIG. 31 FUEL TANK PART DESCRIPTION 1 5KM FUEL TANK COMP KM SENDER UNIT ASSY, FUEL METER US GASKET, SENDER UNIT JG RETAINER BOLT, WITH WASHER ND CAP ASSY KM FUEL COCK ASSY AJ VALVE PACKING AJ SEAL, COCK SCREW, PAN HEAD X O-RING SCREW GH LEVER, COCK SCREW, FLAT HEAD GROMMET J1 COLLAR BOLT, FLANGE GROMMET H4 COLLAR KM PIPE, FUEL KM PROTECTOR, PIPE CLIP HOSE (L430) KM 2414H 00 DAMPER, PLATE RIVET KM DAMPER, LOCATING KM DAMPER, LOCATING E8
57 FIG. 31 FUEL TANK PART DESCRIPTION 28 5KM 2416F 00 INSULATOR, FUEL TANK E9
58 FIG. 32 SEAT PART DESCRIPTION 1 5KM SINGLE SEAT ASSY (YB) KM SINGLE SEAT ASSY (LGG) 1 2 5KM COVER, SEAT (YB) KM COVER, SEAT (LGG) STOPPER, MAIN STAND E10
59 FIG. 33 FRONT WHEEL PART DESCRIPTION 1 5KM WHEEL COMP TIRE (AT 25X8-12** KT131 T/L) DUNLOP TIRE(AT25X8-12,C828 4P/TL) 1 CHENG SHIN VALVE, RIM (TR412) TAIHEIYO NUT KM 2512A 00 CAP, WHEEL KM 2510F 11 BALL JOINT SET KM 2510G 11 BOOT SET (BALL JOINT) KM 2510H 10 BOOT SET (DOUBLE OFFSET JOINT) KM 2510J 30 DOUBLE OFF SET JOINT LH 10 3HN 2512G 01 BOOT BAND (SMALL) HR 2512J 00 SNAP RING KB 2512H 00 CIRCLIP HN 2511G 01 BOOT BAND (BALL JOINT) KM CLIP, DRIVE SHAFT KM STEERING KNUCKLE ASSY (LEFT) BEARING CIRCLIP KM HUB, FRONT BOLT, SERRATION NUT KM WHEEL COMP TIRE (AT 25X8-12** KT131 T/L) DUNLOP TIRE(AT25X8-12,C828 4P/TL) 1 CHENG SHIN VALVE, RIM (TR412) TAIHEIYO NUT KM 2512A 00 CAP, WHEEL E11
60 FIG. 33 FRONT WHEEL PART DESCRIPTION 26 5KM 2510F 11 BALL JOINT SET KM 2510G 11 BOOT SET (BALL JOINT) KM 2510H 10 BOOT SET (DOUBLE OFFSET JOINT) KM 2510J 20 DOUBLE OFF SET JOINT RH 30 3HN 2512G 01 BOOT BAND (SMALL) HR 2512J 00 SNAP RING KB 2512H 00 CIRCLIP HN 2511G 01 BOOT BAND (BALL JOINT) CIRCLIP KM STEERING KNUCKLE ASSY (RIGHT) BEARING CIRCLIP KM HUB, FRONT BOLT, SERRATION NUT E12
61 FIG. 34 FRONT BRAKE CALIPER PART DESCRIPTION 1 5KM 2582T 10 DISC, BRAKE (LEFT) BOLT KM 2582T 10 DISC, BRAKE (LEFT) BOLT WV 2580T 10 CALIPER ASSY (LEFT) GD W PISTON ASSY, CALIPER GD W CALIPER SEAL KIT UY W BLEED SCREW KIT WV W BRAKE PAD KIT GD PIN, PAD GD PLUG WV 2580U 10 CALIPER ASSY (RIGHT) GD W PISTON ASSY, CALIPER GD W CALIPER SEAL KIT UY W BLEED SCREW KIT WV W BRAKE PAD KIT GD PIN, PAD GD PLUG BOLT, FLANGE KM 2514A 10 RING, WHEEL 1 (LEFT) SCREW, ROUND HEAD E13
62 FIG. 35 REAR WHEEL PART DESCRIPTION 1 5KM REAR WHEEL COMP TIRE (AT 25X10-12** KT135 T/L) DUNLOP TIRE(AT25X10-12,C828 4P/TL) 1 CHENG SHIN VALVE, RIM (TR412) TAIHEIYO 4 5KM HUB, REAR BOLT, SERRATION NUT KM 2530U 12 BALL JOINT SET LH 8 5KM 2530W 10 DOUBLE OFF SET JOINT LH 9 5KM 2530X 11 BOOT SET (BALL JOINT) KM 2530Y 10 BOOT SET (DOUBLE OFFSET JOINT) KB 2512H 00 CIRCLIP HR 2512J 00 SNAP RING KB 2511H 00 BOOT BAND (DOUBLE OFFSET JOINT HN 2512G 01 BOOT BAND (SMALL) HN 2511G 01 BOOT BAND (BALL JOINT) NUT KM 2512A 00 CAP, WHEEL KM REAR WHEEL COMP TIRE (AT 25X10-12** KT135 T/L) DUNLOP TIRE(AT25X10-12,C828 4P/TL) 1 CHENG SHIN VALVE, RIM (TR412) TAIHEIYO 21 5KM HUB, REAR BOLT, SERRATION NUT KM 2530T 12 BALL JOINT SET RH 25 5KM 2530V 10 DOUBLE OFF SET JOINT RH E14
63 FIG. 35 REAR WHEEL PART DESCRIPTION 26 5KM 2530X 11 BOOT SET (BALL JOINT) KM 2530Y 10 BOOT SET (DOUBLE OFFSET JOINT) KB 2512H 00 CIRCLIP HR 2512J 00 SNAP RING KB 2511H 00 BOOT BAND (DOUBLE OFFSET JOINT HN 2512G 01 BOOT BAND (SMALL) HN 2511G 01 BOOT BAND (BALL JOINT) KM 2530F 10 REAR KNUCKLE ASSY BEARING NIPPLE, GREASE BUSH, SOLID CIRCLIP NUT KM 2512A 00 CAP, WHEEL KM SPACER NL COVER, THRUST BOLT, FLANGE NUT, SELF-LOCKING KM SPACER NL COVER, THRUST BOLT, FLANGE NUT, SELF-LOCKING E15
64 FIG. 36 REAR BRAKE CALIPER PART DESCRIPTION 1 5KM 2582V 00 DISC, REAR BRAKE BOLT NUT, U KM 2580V 00 CALIPER ASSY, REAR KM W PISTON ASSY, CALIPER KM W CALIPER SEAL KIT UY W BLEED SCREW KIT KM W BRAKE PAD KIT KM SUPPORT, PAD CR PIN, PAD CR BOLT BOLT, FLANGE F2
65 FIG. 37 STEERING HANDLE & CABLE PART DESCRIPTION 1 5KM HANDLEBAR LP GRIP KM PROTECTOR, HANDLEBAR KM THROTTLE LEVER ASSY KB 2628F 10.CAP, GEAR NV 2625G 01.LEVER, THROTTLE SCREW SCREW, PAN HEAD NUT, U NUT OIL SEAL NV SPRING KB 2628G 00.GASKET NV WASHER NV WASHER NV 2625K 00.COLLAR KM SWITCH, HANDLE SCREW, PAN HEAD WASHER V HOLDER, LEVER LOWER SCREW, PAN HEAD WASHER, SPRING KM CABLE, THROTTLE KM CABLE, STARTER F3
66 FIG. 38 FRONT MASTER CYLINDER PART DESCRIPTION 1 5KM 2583T 01 MASTER CYLINDER ASSY CR W CYLINDER KIT, MASTER L DIAPHRAGM, RESERVOIR JX CAP, RESERVOIR SCREW, FLAT HEAD GH BRACKET, MASTER CYLINDER EB BOLT KM LEVER NUT, U LP FRONT STOP SWITCH ASSY FK 2589F 00.BOLT, LEVER KM HOSE, BRAKE GU CIRCLIP KM HOSE, BRAKE KM PIPE, BRAKE KM HOLDER, BRAKE HOSE BOLT BOLT, UNION WASHER, PLATE BOLT, FLANGE F4
67 FIG. 39 STAND & FOOTREST PART DESCRIPTION 1 5KM BOARD, FOOTREST KM BOARD, FOOTREST BOLT, FLANGE GH 2741A 00 ARM WASHER, PLATE F5 BOLT NUT KM BRACKET BOLT, FLANGE KM SHAFT, BRAKE PEDAL SCREW WASHER, PLATE KM PEDAL, BRAKE KM LEVER, BRAKE PEDAL CIRCLIP J2 WASHER, PLATE WASHER, WAVE SPRING, TENSION SPRING, TENSION KM COVER KM COVER F1 BOLT SCREW WASHER, PLATE NUT, FLANGE F5
68 FIG. 40 REAR MASTER CYLINDER PART DESCRIPTION 1 5KM 2583V 00 RR. MASTER CYLINDER ASSY KM W CYLINDER KIT, MASTER A 2582A 50.JOINT O-RING GM 2589H 00.SCREW SS NUT YK JOINT BOLT, FLANGE PIN, CLEVIS WASHER, PLATE PIN, COTTER JJ TANK, RESERVOIR XP CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM BOLT, FLANGE KM 2133G 10 BRACKET, RESERVER BOLT, FLANGE KM HOSE, BRAKE KM 2581J 10 HOSE, BRAKE KM HOLDER, BRAKE HOSE BOLT, UNION WASHER, PLATE GH WASHER, LOCK BOLT, FLANGE KM PIPE, BRAKE GU CIRCLIP F6
69 FIG. 40 REAR MASTER CYLINDER PART DESCRIPTION 28 5KM CLAMP LP HOSE, RESERVOIR CLIP CLIP KM CABLE, BRAKE GROMMET PIN, CLEVIS WASHER, PLATE PIN, COTTER KM 2637F 00 CABLE, CONTROL KM BRACKET, STOP SWITCH BOLT, FLANGE KM PROTECTOR F1 BOLT KM 2117G 10 PROTECTOR BOLT, FLANGE F7
70 FIG. 41 GUARD PART DESCRIPTION 1 5KM 2845N 00 BAR, CARRY FRONT BOLT, FLANGE KM 2482H 00 CAP KM 2842M 00 COVER KM 2842N 00 COVER SCREW, TAPPING KM CARRIER, FRONT BOLT, FLANGE KM COVER SCREW, TAPPING KM CARRIER, REAR BOLT, FLANGE KM COVER SCREW, TAPPING F8
71 FIG. 42 GENERATOR PART DESCRIPTION 1 5KM STATOR ASSY KM ROTOR ASSY SCREW, PAN HEAD WASHER, PLATE BOLT F9
72 FIG. 43 STARTING MOTOR PART DESCRIPTION 1 5KM MOTOR ASSY FK O-RING H GASKET AJ BOLT AJ BRUSH SET XV 8182A 00.NUT KM CORD, STARTER MOTOR XV 8182A 00 NUT BOLT, FLANGE F10
73 FIG. 44 METER PART DESCRIPTION 1 5KM SPEEDOMETER ASSY 1 1 MILE/H 5KM SPEEDOMETER ASSY KM/H NUT, FLANGE F11
74 FIG. 45 HEADLIGHT PART DESCRIPTION 1 4KB BULB (12V-30/30W) KM LENS ASSY EH SOCKET CORD ASSY SCREW, PAN HEAD GU SPRING, SCREW GU NUT, ADJUSTING KM BRACKET NUT, SPRING SCREW, BINDING SCREW, WITH WASHER F12
75 FIG. 46 TAILLIGHT PART DESCRIPTION 1 5KM TAILLIGHT UNIT ASSY A BULB (12V-21/5W) KM 8472C 10.LENS, TAILLIGHT WASHER, PLATE NUT, FLANGE HOSE (L30) F13
76 FIG. 47 HANDLE SWITCH & LEVER PART DESCRIPTION 1 5KM LEVER HOLDER ASSY (LEFT) YW HOLDER, LEVER XJ HOLDER, LEVER LOWER X LEVER BOLT NUT, U SCREW, PAN HEAD WASHER, SPRING KM SWITCH BOLT NUT KM SWITCH, HANDLE GB SWITCH, HANDLE F14
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