E600 Barbecue. With Infrared Side Burner. Assembly Manual (G45321) Propane (G45322) Natural Gas
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1 TM MC E600 arbecue With Infrared Side urner ssembly Manual (G45321) Propane (G45322) Natural Gas 1 Year limited Warranty Read and save manual for future reference. ssemble your grill immediately. Missing or damaged parts claims must be submitted within 30 days of purchase date. For product inquiries, parts, warranty and troubleshooting support, please call Manual Revision #: T NSI Z / CS NSI Z / CS
2 HEVY RTICLE NEEDS 2 TO LIFT THIS MNUL MUST REMIN WITH THE PRODUCT T LL TIMES To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at CUTION Sharp edges. Wear gloves when assembling your grill. CUTION Read and follow all safety statements, assembly instructions, use and care directions before attempting to assemble and cook. INSTLLER OR SSEMLER/CONSUMER This manual should be kept with the Q at all times. WRNING Failure to follow all of the Manufacturer s instructions could result in hazardous fires, explosions, property damage, or serious personal injury or even death. Follow all leak check procedures carefully prior to operation of barbecue, even if grill was dealer assembled. Do not try to light this barbecue without reading the Lighting Instructions section of this manual. DNGER 1. If you smell Gas: a. Shut off gas to the appliance b. Extinguish any open flame c. Open lid d. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department 2. Requires two people to complete the assembly process. 3. eware of sharp edges. WRNING 1. Do not store or use gasoline or other flammable liquids or vapours in the vicinity of this or any other appliance. 2. n LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WRNING IN DIRECT SUN, ND IN OPERTION, YOUR Q S STINLESS STEEL ND PINTED STEEL PRTS CN ECOME VERY HOT. THIS RECUE IS FOR OUTDOOR USE ONLY CONTCT CLL CENTRE IF NY PRTS RE MISSING
3 HRDWRE PCK TOOLS NEEDED FOR SSEMLY #2 Phillips screwdriver (long and short) ¼ Slotted screwdriver (long and short) djustable wrench Pliers Rubber Mallot For correct hardware assembly, always position the lock washer between the screw and the flat washer. Screw Lock Washer Flat Washer Key # Description Part number Quantity 1 ¼ -20UNCX38 Screw ¼ -20UNCX18 Screw ¼ -20UNCX13 Screw ¼ Nut φ7 Lock Washer φ7 Washer NO.10-24UNCX10 Screw φ5 Lock Washer φ5 Washer NO.10-24UNCX35 Screw NO.8-32UNCX10 Screw φ4 Lock Washer φ4 Washer NO.8-32UNC Nut ST4.2X10 Tapping Screw Rubberized washer G Control knob G Castor Pin G Electrode set spacer, Side burner G Venturi clip, Side burner G Caution: Sheet metal can cause injury. Wear gloves when installing the grill NO.10-24UNCx10 Screw X 10 NO.10-24UNCx35 Screw X 1 Rubberized Washer X 4 Electrode Spacer X 1 ¼ -20UNCx18 Screw X ¼ -20UNCx38 Screw X 8 ¼ Nut X 4 φ4 Washer X φ7 Lock Washer X 18 φ5 Lock Washer X 4 NO.8-32UNCX10 Screw X 4 NO.8-32UNC Nut X 4 Control Knob Venturi Clip X ¼ -20UNCx13 Screw X 6 φ7 Washer 2 φ5 Washer X 7 φ4 Lock Washer X 4 ST4.2X10 Tapping Screw X 7 Castor Pin X 1 EFORE SSEMLING THIS RECUE, RED THE INSTRUCTIONS CREFULLY. ssemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended to complete assembly. 1
4 Parts List (propane) for (G45321) Key # Quantity Description Part No. 1 Top lid G Lid handle G J-01 C 1 Thermometer G K-01 D 2 Screw for top lid G E 2 Lid bumper, front G F 2 Lid bumper, rear G urner box weldment G453-D C 4 Main burner G D 3 Carryover assembly G E 4 Flame tamer G F 2 Stainless steel cooking grate G G 1 Warming rack G H 1 Upper back panel G I 1 Match holder G J 1 Rotisserie burner G K 1 Wind shield, rotisserie G L 1 Rotisserie burner collector box G M 1 Rotisserie burner, electrode set G N 1 Rotisserie burner valve, LP G C 1 Manifold assembly, LP G453-D C 1 Regulator G CC 1 IR Side burner valve, LP G CD 2 Side burner metal hose G CE1 1 Rotisserie flexible hose G CE2 1 Rotisserie LP orifice G CF 6 Control knob G CG 6 ezel, control knob G CH1 1 Electronic igniter assembly G CH2 1 Electronic ignition button G CI 1 Electrode set, main burner G CJ 1 Control panel G CK 1 Heat shield G CL 1 Grease tray G CM 1 Right track G CN 1 Left track G D 1 Side burner shelf table, Left G D 1 Side burner shelf fascia, Left G DC 1 Infrared support frame G DD 1 Infrared side burner G453-E DE 1 Electrode set, infrared G DF1 1 Infrared burner lid G DF2 1 Infrared burner lid handle G DG 1 Infrared burner cooking grate G DH 1 Side shelf table, Right G DI 1 Side shelf fascia, Right G DJ 2 Infrared grease tray rail G DK 1 Infrared grease tray G E 1 Door support rail G E 1 Cart side panel - Left G EC 1 Cart side panel - Right G ED 1 ottom shelf-lp G EE 2 Locking castor G EF 2 Castor G EG 1 Left door assembly G EH 1 Right door assembly G EI 2 Door handle G EJ 2 Magnet assembly G F1 1 Hardware pack G F2 1 ssembly instructions G453-M F3 1 Safe use and care manual G453-M F4 1 Tank screw G
5 Hardware Pack F1 F2 F3 ssembly Manual SFETY ND CRE Manual CE1 3 EXPLODED DIGRM (PROPNE) FOR (G45321) C E F D G F E C D D D DF1 DG DF2 D DJ D DC DD E ED CL CK E CN I CM DI CH2 CH1 DH CI EC EE EF EJ DK EG F4 H CJ CD CD N CC C DE CG CF EH EI EI C CE2 J L K M
6 Parts List (natural gas) FOR (G45322) Key # Quantity Description Part No. 1 Top lid G Lid handle G J-01 C 1 Thermometer G K-01 D 2 Screw for top lid G E 2 Lid bumper, front G F 2 Lid bumper, rear G urner box weldment G453-D C 4 Main burner G D 3 Carryover assembly G E 4 Flame tamer G F 2 Stainless steel cooking grate G G 1 Warming rack G H 1 Upper back panel G I 1 Match holder G J 1 Rotisserie burner G K 1 Wind shield, rotisserie G L 1 Rotisserie burner collector box G M 1 Rotisserie burner, electrode set G N 1 Rotisserie burner valve, NG G C 1 Manifold assembly, NG G453-D C 1 Natural Gas hose G CC 1 IR Side burner valve, NG G CD 1 Side burner metal hose G CE1 1 Rotisserie flexible hose G CE2 1 Rotisserie NG orifice G CF 6 Control knob G CG 6 ezel, control knob G CH1 1 Electronic igniter assembly G CH2 1 Electronic ignition button G CI 1 Electrode set, main burner G CJ 1 Control panel G CK 1 Heat shield G CL 1 Grease tray G CM 1 Right track G CN 1 Left track G D 1 Side burner shelf table, Left G D 1 Side burner shelf fascia, Left G DC 1 Infrared support frame G DD 1 Infrared side burner G453-E DE 1 Electrode set, infrared G DF1 1 Infrared burner lid G DF2 1 Infrared burner lid handle G DG 1 Infrared burner cooking grate G DH 1 Side shelf table, Right G DI 1 Side shelf fascia, Right G DJ 2 Infrared grease tray rail G DK 1 Infrared grease tray G E 1 Door support rail G E 1 Cart side panel, Left G EC 1 Cart side panel, Right G ED 1 ottom shelf, NG G EE 2 Locking castor G EF 2 Castor G EG 1 Left door assembly G EH 1 Right door assembly G EI 2 Door handle G EJ 2 Magnet assembly G F1 1 Hardware pack G F2 1 ssembly instructions G453-M F3 1 Safe use and care manual G453-M
7 CE1 E F D G F E C D D D DF1 DG DF2 D DJ D DC DD E ED CL CK E CN I CM DI CH2 CH1 DH CI EC EE EF EJ DK EG H CJ CD CD N CC C DE CG CF EH EI EI C CE2 J L K M 5 EXPLODED DIGRM (natural gas) FOR (G45322) Hardware Pack F1 F2 F3 ssembly Manual SFETY ND CRE Manual C
8 1 EF EF Separate the 2 different types of castors: 2 Locking Castors (EE) and 2 Regular Castors (EF). EE EE ED Front Note: Regular Castors (EF) need to be assembled to the front of the ottom Shelf (ED), and Locking Castors (EE) need to be assembled to the back of the ottom Shelf (ED), as shown in image. ack ttach the Regular Castor (EF) to the front of the ottom Shelf (ED), and use the Pin Tool (#18) to secure and tighten. Upside down view Repeat for remaining 3 castors (EE & EF) X 1 Close Up 2 EC Ensure that the Locking Castors (EE) are firmly locked in the ON position before continuing. ssemble the Left Side Panel (E) and the Right Side Panel (EC), to the ottom Shelf (ED). E ED X 6 X 6 X 6 Front view EC ED Close Up 6
9 3 + THIS STEP REQUIRES 3 PEOPLE. DO NOT TTEMPT LONE. EXTREMELY HEVY! Position the Top Lid ssembly and urner ox ssembly ( & ) onto the Cart ssembly (C), as shown. C Front View 4 H ttach the Upper ack Panel (H) to both the Left nd Right Side Panels (E & EC). ttention: ssembly of the Upper ack Panel (H) will be completed in Step 8 and 11. EC E ack View EC Close Up 7
10 5 ssemble the Door Support Rail (E) to the Left and Right Upper Side Panels (E and EC), as shown. WRNING: This part may have sharp edges. Wear protective gloves when assembling. E E EC Front View E X 4 X 4 X 4 E Close Up 8
11 6 ttach the Match Holder (I) to the left side panel of the urner ox ssembly E X 1 X 1 I E Front, left side view 7 D a. ssemble infrared grease tray rails (DJ) to the infrared support frame (DC) located on the left sear stove side shelf (D) as shown in figure. DC 7 X 4 DJ b. ttach the infrared burner lid (DF1) to the left side burner shelf table (D). 1 DF1 1 D X 4 X 4 X 4 X 4 9
12 8 Left side shelf assembly TIP: Do not tighten until all hardware is in place. D D Front, left side view a. Mount the left side burner side shelf (D and D) onto the two support brackets, located on the left, upper side panel of the burner box (). b. ssemble the left side burner side shelf (D and D) to the upper side panel of the burner box (), by positioning hardware through the interior of the burner box (), as shown in figure D D 1 View inside burner box 1 TIP: Ensure that the rubber side of the rubberized washer makes contact with the burner box. D c. ssemble the front of the left side burner side shelf assembly (D and D) to the control panel (CJ), as shown in figure C. D1 C1 CJ D C1 D C C1 X 1 X 1 View from underneath left side shelf D D D H ack, left side view d. Complete the left side burner side shelf assembly (D and D) by connecting the side shelf, the rear of the urner ox side panel (), and the Upper ack Panel (H), as shown in figure D X 1 X 1 X 1 10
13 9 a. Remove the hardware that is pre-assembled to the IR side burner valve (CC), as shown in figure. D CC CD Insert the side burner valve stem (CC) through the rear of the left side shelf fascia (D) and assemble using the hardware removed. CC D CC 17 b. ssemble the Side burner control knob (#17) to the Side burner valve (CC). 17 X 1 C 11
14 10 DC DE D 19 a. Position the electrode spacer (#19) on the infrared support frame (DC) and then feed the infrared burner electrode (DE) through the opening on the right side of the infrared support frame (DC). ssemble using hardware as shown in figure. NOTE: the infrared electrode (DE) set can be found attached to the infrared side burner valve (CC). D View from above, left side shelf X 1 X 1 DJ DD View from underneath left side shelf b. To complete assembly of the infrared side burner (DD), align the brackets of the infrared side burner (DD) to the brackets located on the infrared grease tray rails (DJ) as shown in figure and C. ssemble using hardware. IMPORTNT: Make sure that the infrared side burner (DD) engages the sear stove burner valve (CC) before tightening hardware (figure D). 7 DD C DJ View from underneath left side shelf D DD D View from underneath left side shelf 12
15 10 c. Use the side burner Venturi clip (#20) to connect the infrared side burner (DD) to the side burner valve (CC). CC 20 DD 20 X 1 E View from underneath left side shelf d. Position the side burner cooking grate (DG) onto the infrared support frame (DC). DG DC F e. Position the infrared grease tray (DK) onto the infrared grease tray rails (DJ). DJ G DK View from the back, left side f. Verify that the black grounding wire attached to the side burner electrode is pre-assembled to the side of the burner box as shown in figure H. H View from underneath left side shelf 13
16 11 Right Side Shelf ssembly TIP: Do not tighten until all hardware is in place. DH a. Mount the right side shelf (DH and DI) onto the two support brackets, located on the right, upper side panel of the burner box (). DI b. ssemble the right side shelf (DH and DI) to the upper side panel of the burner box (), by positioning hardware through the interior of the burner box, as shown in figure. Front, right side view DH 2 1 DI TIP: Ensure that the rubber side of the rubberized washer makes contact with the burner box. View inside burner box DH c. ssemble the front of the right side shelf (DH and DI) to the control panel (CJ), as shown in figure C. DI C1 CJ D1 C1 D C C1 X 1 X 1 View, under right side shelf DH d. Complete the right side burner side shelf assembly (DI and DH) by connecting the side shelf, the rear of the urner ox side panel (), and the Upper ack Panel (H), as shown in figure D. DI H D X 1 X 1 X 1 ack, right side view 14
17 12 + attery - DI Electronic Ignition ssembly a. Remove the Ignition attery Cover (CH2) and the plastic nut from the Electronic Ignition ox (CH1). CH2 Plastic Nut View, under right side shelf CH1 b. Position the Electronic Igniter ssembly (CH1) through the opening in the Right Side Shelf Fascia (DI) and secure using the plastic nut. c. Insert one battery into the battery compartment (CH1) with the positive end facing outward, as shown. Secure using the electronic ignition button (CH2). * attery not included. Note: ll wire connectors are the same. CI CH1 d. Insert the Electrode Sets, for the Main urner (CI), the infrared side burner (DE), and the rotisserie burner (M), into the Electronic Igniter ssembly (CH1). (Figure, C and D) Ensure that the wire is pushed in firmly. View, under right side shelf CH1 DE C View, under right side shelf CH1 M D View, under right side shelf 15
18 13 a. Remove the hardware that is pre-assembled to the Rotisserie urner Valve (N), as shown in figure. N DI ssemble the Rotisserie urner Valve (N) to the Right Side Shelf Fascia (DI), using the hardware removed. N b. ssemble the Side urner Control Knob (#17) to the Rotisserie urner Valve (N). DI 17 X 1 C 17 16
19 14 ssemble the Heat Shield (CK) to the bottom of the Door Support Rail (E) and the Upper back panel (H), as shown in figure and. 15 E Front view CK E CK Close up H CK ack view CK H Close up 17
20 15 a. ssemble the Left and Right Tracks (CN and CM) for the Grease Tray (CL), as shown in figure. E E CN CM EC 15 Front view CN CM H Close up, back view CN CM C Close up, front view b. Insert the Grease Tray (CL) into the opening of the Upper ack Panel (H). CL H D ack view 18
21 16 EI ssemble the Door Handle (EI) to the Left and Right Door ssembly (EG and EH). Left door handle EH Right door handle
22 17 E EH a. ssemble the right door assembly (EH), to the bottom shelf (ED) by inserting the fixed pin (bottom of door) into the hole provided (figure ). EC ED EH ED Close up, bottom of door E b. ssemble the top of the door assembly (EH) to the door support rail (E), by pressing in the door support pin and aligning with the hole located on the top right corner of the door (figure C). EH TIP: Use a paint scraper to press-in the support pin, while the second person aligns the door. The support pin will lock into position when the door is assembled correctly. C c. Repeat steps a, and b for the left door assembly (EG). Top of door 20
23 18 E a. Position the Flame Tamers (E) into the urner ox (). E E Close up, front view E E C Close up, back view 21
24 19 Place the cooking grates (F) into the burner box (). F F 20 Insert the two small positioning rods of the warming rack (G) into the rear panel of the burner box (). G 22
25 21 C For Propane Model Only For Natural Gas Model, Follow Step 22. a. ttach the Regulator coupling nut (C) to the LP cylinder valve. b. Position the 20 lb propane tank onto the ottom Shelf (ED), and secure using the bolt (already attached) located on the underside of the ottom Shelf (ED), as shown in figure C. ED TTENTION FOR YOUR SFETY, DO NOT TTEMPT TO LIGHT THIS Q UNTIL YOU HVE REVIEWED PGES 4-8 OF THE MSTER CHEF SFETY & CRE MNUL. LL SFETY ND LEK TESTS MUST E PERFORMED Y THE END USER, PRIOR TO LIGHTING THIS Q. C TTENTION DO NOT STORE EXTR PROPNE TNKS WITHIN Q CRT. ED F4 C View, underneath bottom panel 23
26 22 For Natural Gas Model Only ttach the Natural Gas Hose (C) to the IR Side urner Valve (CC) as shown. CC C View from underneath left side shelf TTENTION In order to complete installation of your Natural Gas Q a 1/2 or 3/8 adapter may be required to connect your Q s Natural Gas hose to your home gas supply. Contact your Natural Gas supplier to purchase the necessary part. TTENTION FOR YOUR SFETY, DO NOT TTEMPT TO LIGHT THIS Q UNTIL YOU HVE REVIEWED PGES 4-8 OF THE MSTER CHEF SFETY & CRE MNUL. LL SFETY ND LEK TESTS MUST E PERFORMED Y THE END USER, PRIOR TO LIGHTING THIS Q. Quick Connector C WRNING: For all new, at home, natural gas connections please contact a certified gas technician to install your natural gas barbecue. Natural Gas Home Supply 24
27 Visit to complete product registration Master Chef Customer Service Trileaf Distributions Trifeuil Toronto, Ontario M4S 28
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