Economy Power and Maintenance Brushes Universal Line PSF

Transcription

1 Economy Power and Maintenance Brushes Universal Line PSF TRUST BLUE Economy-Priced Tools Less Waste for Single-Shift or DIY Use Good Performance

2 Technical Information Safety Information, Problems & Solutions The Universal Line PSF contains a selection of the most popular brush sizes and styles used by contractors and tradesmen in single-use, shift-work environments. The offering includes abrasive filament as well as crimped and knot style radial, cup, end and scratch brushes. The design of these brushes is tailored for power tools that are frequently found on contractor jobsites such as drills, angle grinders, die grinders and bench grinders. Power brushes are designed, tested, manufactured, and inspected to assure quality with a particular concern for safety considerations. To promote safety, users must be aware of potential hazards and their responsibilities for safe and proper operation of power brushes. Warnings, safety requirements, and product limitations and application suggestions are printed in this catalog and in other literature, marked on brushes (when feasible), and/or supplied on or in the product container. These warnings and requirements must be observed by all power brush operators. Failure to do so may endanger the brush operator and others in the area of the brushing operation. Protect your Eyes In normal power brushing operations, the material being removed, such as burrs, scale, dirt, weld slag, or other residue, will fly off the brush with considerable force along with the brush filaments, which break off due to fatigue. The potential of serious injury exists for both the brush operator and others in the work area (possibly 50 feet or more from the brush). To protect against this hazard, operators and others in the area must wear SAFETY GOGGLES WITH SIDE SHIELDS or FULL FACE SHIELDS OVER SAFETY GLASSES WITH SIDE SHIELDS, along with PROTECTIVE CLOTHING. Read All Safety Information and Follow All Instructions on Packaging You must follow all operator and safety instructions, as well as common safety practices which will reduce the likelihood or severity of physical injury. Many brush manufacturers mark some safety warnings, recommendations, and usage restrictions directly on the product. It is not always practical to include even the most limited safety information on the brush itself. Therefore, the operator MUST READ and FOLLOW all instructions supplied in or on the product container as well as those marked on the product itself. The operator should also refer to the safety and operating information printed in the brush manufacturer's catalog and other literature. Safety Requirements Summary 1. Protective Goggles: Safety goggles or full face shields worn over safety glasses with side shields MUST BE WORN BY ALL OPERATORS AND OTHERS IN THE AREA OF POWER BRUSH OPERATIONS. Comply with the requirements of ANSI Z87.1 Occupational Eye and Face Protection. 2. Guards: Keep all machine guards in place. 3. Speeds: Observe all speed restrictions indicated on the brushes, containers, labels, or printed in pertinent literature. means Maximum Safe Free Speed (RPM) spinning free with no work applied. For reasons of safety, the should not be exceeded under any circumstances. 4. Safety Standards: Comply with the Safety Standards of the American Brush Manufacturers Association and the American National Standards Institute Standard ANSI B165.1, Safety Requirements Power Brushes. 5. Protective Equipment: Appropriate protective clothing and equipment must be used where a possibility of injury exists that can be prevented by such clothing or equipment. 6. Dust Warning: Use of the tools in this catalogue may create dust and other particles. To avoid any risk of adverse health effects, the operator must use appropriate protective measures, including a respirator, during and after tool operation. Refer to our Material Safety Data Sheet (MSDS) for further information regarding the product to be used. Furthermore, additional health hazards may result from dust in the surrounding environment and from dust generated from the work piece material. PRO- TECTIVE MEASURES FOR THE OPERATOR MUST ADDRESS DUST AND OTHER PARTICULATES ARISING FROM ALL SOURCES. Always use our products in a well-ventilated workspace. Safety Recommendations = Wear protective goggles! = Wear protective gloves! = Wear dust respirator! = Observe safety recommendations! Read the Material Safety Data MSDS = Sheets (MSDS) before using any materials! Warning! Failure to observe safety precautions may result in injury. Availability of ANSI Standards In this catalogue, reference is made to these ANSI Standards: ANSI B-165.1, ANSI Z87.1. Copies of these standards are available at public libraries and from the American Brush Manufacturers Association, 2111 Plum Street, Ste. 274, Aurora, IL 60506, Tel:(630) , Fax: (866) ; or American National Standards Institute, Inc. (ANSI), 1900 Arch Street, Philadelphia, PA (B165.1 only). ANSI Standard B Arbor Holes ANSI Standard B dictates maximum face widths and minimum arbor hole sizes allowable. All brushes listed in this catalogue conform to all ANSI standards. If you require a brush that does not conform to these standards, please contact your distributor for assistance. Note: The maximum face width listed in this table refers to shafts that are supported by one end only, such as angle and bench grinders. It does not apply to shafts that are supported by bearings at both ends. Prevent Problems Due to Mechanical Failure Do not allow unsafe conditions to continue. Occasionally, due to worn bearings, a bent spindle, an unusual application, operator abuse or inappropriate use, a brush may fail. A brush which is not received in acceptable condition for trouble-free operation may also fail. Do not use or continue to use a failed brush or one which is functioning improperly (i.e., throwing filaments, out-of-balance, etc.), as this increases the possibility for further brush failure and hazard of injury. The cause of the failure should be evaluated and corrected immediately. Problems and Solutions Problem Inadequate brushing action Excessively strong brushing action Surface is too rough and irregular Excessively fine finish/ surface appears too polished Secondary burr formation Solution Increase RPM or use larger brush diameter at identical RPM. Use a brush with shorter trim. Select a brush with thicker filaments. Reduce RPM or use a smaller brush diameter at identical RPM. Reduce contact pressure. Use a brush with longer trim. Select a brush with thinner filaments. Use a wider brush. Select a brush with thinner filaments. Increase RPM. Select a brush with thicker filaments. Use a brush with shorter trim. Reduce RPM. Change brush-to-workpiece operating angle. Use a brush with shorter trim. Select a brush with thicker filaments. 2 Universal Line PSF

3 Knot Wheels Knot-type brushes are comprised of filaments twisted together to act as a single unit. These filament groups strike the substrate with much more momentum and impact than individual filaments, providing far more aggressive cutting action. The filaments are mechanically retained by inserting them through a hole or slot in a steel center disc, then twisting the individual strands together, in similar fashion to wire rope or cable. Several knot styles are available, ranging from a loosely-twisted bundle to a tightlywound, hard, solid mass. Knot configuration is tailored to meet the needs of the specific application. Knot brushes are available only in wire fill material. Brushes can be ganged or stacked to obtain greater face width. Application Weld spatter removal, blending tool marks, cleaning and deburring, removal of scale and encrustations. Standard Twist - Plain Arbor Hole Standard twist knot wheel brushes feature loosely twisted knots for aggressive brushing action with a good surface finish. They are ideal when heavy-duty or severe cleaning is required. For weld cleaning, weld spatter removal, scale removal, cleaning, deburring, and flash removal. Carbon Steel 4 1/2-3/ , /8-1/ , /8-1/ , / , / ,000 5 Standard Twist - ed Arbor Hole Standard twist knot wheel brushes with a threaded nut for easy change-up. Carbon Steel 4 5/ , / ,000 5 Stringer Bead Twist Stringer bead twist knot wheel brushes are tightly twisted for low flex, high impact brushing action. Designed for root and hot pass weld cleaning in pipe joining applications. Also for general use where a narrow face, aggressive brush is desired for controlled, confined surface contact area. For root and hot pass weld cleaning, applications requiring most aggressive brushing action. No. Knots Carbon Steel 4 5/ , / , / ,000 5 Stainless Steel (INOX) 4 5/ , / ,500 5 Universal Line PSF 3

4 ed Wheels, Cup Brushes, Adapters High Speed Wheel Brush - Crimped Crimped wire wheel brushes are less aggressive than knot wire type for lighter-duty applications. Crimped wire is more flexible, and leaves a superior surface finish. For weld cleaning, scale, rust, paint, adhesive and oxidation removal, cleaning, light deburring, and flash removal, etc. Carbon Steel 4 5/ ,500 5 Knot Cup Brushes - Single Row, Unbridled Knot Cup Brushes - Unbridled For use on large surfaces where a great deal of roughing is required. Good for corners and angles, and removal of contaminants such as scale, concrete, slag, and marine growth. Knot Cup Brushes - Bridled Removable steel bridle creates a shorter trim length for extra heavy-duty applications. Knot Cup Brushes - Single Row, Bridled Carbon Steel, unbridled 2-3/4 5/ , /4 5/ , /2 5/ , / , / ,000 2 Stainless Steel (INOX), unbridled 2-3/4 5/ , /4 5/ ,000 5 Carbon Steel, bridled 2-3/4 5/ , /2 5/ , / , / ,000 2 Crimped Cup Brushes - External Nut Excellent for medium-duty brushing work, mainly on large surfaces, and for deburring, cleaning and rust removal jobs. Carbon Steel 2-3/4 5/ , /2 5/ , /2 5/ , / , / , / ,000 2 Minigrinder Adapter Inserts Brush Tool Spindle 5/8-11 M10 x /8-11 M10 x Universal Line PSF

5 End Brushes, Stem-Mounted Wheels and Cups End Brushes - Knot For heavy-duty and severe applications, recessed areas and corners such as weld and mold cleaning. Carbon Steel 3/4 1/ , / , / ,000 5 Stainless Steel (INOX) 3/4 1/ , / , / ,000 5 End Brushes - Crimped General purpose for working hard-to-reach places. For use on portable air and electric tools. Used for rubber and plastic flash removal, paint and rust removal, die, mold and tool polishing. Carbon Steel 3/4 1/ , /4 1/ , / , / ,000 5 Stainless Steel (INOX) 3/4 1/ , / ,000 5 Mounted Wheel Brushes - Knot More aggressive brushing action than crimped wire for faster removal. For deburring, cleaning, rust removal, and weld seam conditioning. Carbon Steel 3 1/ , / ,000 5 Mounted Wheel Brushes - Crimped Crimped brushes provide lighter brushing action and superior finish when cleaning, removing rust and paint, smoothing, descaling, cleaning fettling from cast seams, light deburring. Carbon Steel 2 1/ , / ,000 5 Mounted Cup Brushes - Crimped Designed for use on easily accessible, level surfaces. For weld and mold cleaning, light deburring, rust, paint and flash removal. Recommendation for Use Suitable drive systems: straight grinders, flexible shafts, power drills. Carbon Steel 2 1/ ,000 5 Universal Line PSF 5

6 Crimped Wheels, Abrasive Filament Brushes Crimped Wheels - Narrow Face General purpose wheel for bench or pedestal machines. Use for edge blending, flash removal, cleaning,removing paint, removing rust and corrosion, roughening, matte finishing, and light deburring work. Recommendation for Use Suitable drive systems: bench grinders, stationary machines, flexible shafts. Tool contact pressure should be kept low. Ensure that workpiece contact is made by wire ends only. Crimped Wheels - Medium Face (Inches) Arbor Hole, Type Face Width Carbon Steel, Narrow Face 4 5/8, 1/ / , /8, 1/ / , / / ,000 5 Carbon Steel, Medium Face 6 1-1/4* / , /4* / ,500 5 * Includes adapters to 1, 7/8, 3/4, 5/8 Abrasive Filament Brushes Mounted Wheel Brushes - Nylon Abrasive Filament High-speed brush for small confined areas. Nylon filament evenly encapsulates Silicon Carbide particles. Flexible, uniform conditioning of soft and hard materials. Recommendation for Use Suitable drive systems: straight grinders, flexible shafts, power drills. Recommended minimum power output: 300 watts. (Inches) Filament Grit Silicon Carbide Grain 3 1/ ,500 5 Mounted Cup Brushes - Nylon Abrasive Filament Ideal for flat surfaces with numerous holes and low projections. Cup brushes are especially effective on aluminum, cast iron, brass, copper and hardened steels. (Inches) Filament Grit Silicon Carbide Grain 3 1/ , Universal Line PSF

7 Scratch Brushes Economy Scratch Brushes - Curved Handle Value brushing tools for maintenance applications. Removal of rust, paint, scale, dirt and other debris. Cleans metal parts, threads and much more. Rows Brush Part Length (In.) Block Carbon Steel 3 x Wood x Wood Stainless Steel (INOX) 3 x Wood x Wood Economy Scratch Brushes - Shoe Handle Effective for cleaning pipe threads and welds. Also good for removal of rust, paint, dirt, and debris. Popular in the oil and gas industries. Rows Brush Part Length (In.) Block Carbon Steel 4 x Wood Stainless Steel (INOX) 4 x Wood Metal Scratch Brushes - Plastic Grip Handle Value brushing tools for maintenance applications. Suitable for occasional use in non-production environments. Rows Brush Part Length (In.) Block Carbon Steel Metal Stainless Steel (INOX) Metal Brass Metal PFERD ADVANCE BRUSH Range PFERD ADVANCE BRUSH offers high quality range of Power and Maintenance Brushes. For details, refer to PFERD ADVANCE BRUSH Tool Manual. TOOL MANUAL Universal Line PSF 7

8 RGENTINA AUSTRALIA BELGIË BOSNA I HERCEGOVINA BRASIL БЪЛГАРИЯ CHILE TA RICA DANMARK DEUTSCHLAND REPÚBLICA DOMINICANA ECUADOR EL SALVADOR EEST I FRANCE ΕΛΛΆΔΑ UNITED KINGDOM GUATEMALA भ रत INDONESIA ÉIRE ÍSLAN ITALIA CANADA ҚАЗАҚСТАН COLOMBIA KOSOVA HRVATSKA CUBA LATVIJA ETUVA MALAYSIA MÉXICO NEW ZEALAND NICARAGUA NEDERLAND NORGE ÖSTER REICH P PERÚ PILIPINAS POLSKA PORTUGAL ROMÂNIA РОССИЯ SVERIGE EIZ СРБИЈА SINGAPORE SLOVENSKO SLOVENIJA ESPAÑA SUID AFRIKA ราชอาณาจ ESKÁ REPUBLIKA TÜRKIYE УКРАЇНА MAGYARORSZÁG URUGUAY UNIT S OF AMERICA VENEZUELA ARGENTINA AUSTRALIA BELGIQUE BOSNA I HERCEGOVIN IL БЪЛГАРИЯ CHILE COSTA RICA DANMARK DEUTSCHLAND REPÚBLICA DOMINICANA ECUA EL SALVADOR EESTI SUOMI FRANCE ΕΛΛΆΔΑ UNITED KINGDOM GUATEMALA भ रत IN ESIA ÉIRE ÍSLAND ITALIA CANADA ҚАЗАҚСТАН COLOMBIA KOSOV SKA CUBA LATVIJA LIETUVA MALAYSIA MÉXICO NEW ZEALAND NICARAGUA NEDERLA E ÖSTERREICH PANAMÁ PERÚ PILIPINAS POLSKA PORTUGAL ROMÂNIA РОССИЯ SV SUISSE СРБИЈА SINGAPORE SLOVENSKO SLOVENIJA ESPAÑA SUID A ราชอาณาจ กรไทย ČESKÁ REPUBLIKA TÜRKIYE УКРАЇНА MAGYARORSZÁG URUGUA UNITED STATES OF AMERICA VENEZUELA ARGENTINA AUSTRALIA BEL I HERCEGOVINA BRASIL БЪЛГАРИЯ CHILE COSTA RICA DANMARK DEUTSCHLAND REPÚBL ICANA ECUADOR EL SALVADOR EESTI SUOMI FRANCE ΕΛΛΆΔΑ UNITED KINGDOM GUATEM भ रत INDONESIA ÉIRE ÍSLAND ITALIA CANADA ҚАЗАҚСТАН COLOMBIA SOVA HRVATSKA CUBA LATVIJA LIETUVA MALAYSIA MÉXICO NEW ZEALAND NICARAGU RLAND NORGE ÖSTERREICH PANAMÁ PERÚ PILIPINAS POLSKA PORTUGAL ROMÂNI Я SVERIGE SVIZZERA СРБИЈА SINGAPORE SLOVENSKO SLOVENIJA ES ID AFRIKA ราชอาณาจ กรไทย ČESKÁ REPUBLIKA TÜRKIYE УКРАЇНА MAGYARORSZÁ UAY UNITED STATES OF AMERICA VENEZUELA ARGENTINA AUSTRALI BELGIQUE BOSNA I HERCEGOVINA BRASIL БЪЛГАРИЯ CHILE COSTA RICA DANMARK DEUTS EPÚBLICA DOMINICANA ECUADOR EL SALVADOR EESTI SUOMI FRANCE ΕΛΛΆΔΑ UNITED K GUATEMALA भ रत INDONESIA ÉIRE ÍSLAND ITALIA CANADA ҚАЗАҚСТА BIA KOSOVA HRVATSKA CUBA LATVIJA LIETUVA MALAYSIA MÉXICO NEW ZE NICARAGUA NEDERLAND NORGE ÖSTERREICH PANAMÁ PERÚ PILIPINAS POLSKA PO ROMÂNIA РОССИЯ SVERIGE SCHWEIZ СРБИЈА SINGAPORE SLOVENS IJA ESPAÑA SUID AFRIKA ราชอาณาจ กรไทย ČESKÁ REPUBLIKA TÜRKIYE УКРАЇНА RSZÁG URUGUAY UNITED STATES OF AMERICA VENEZUELA ARGENTI RALIA BELGIË BOSNA I HERCEGOVINA BRASIL БЪЛГАРИЯ CHILE COSTA RICA DANMA SCHLAND REPÚBLICA DOMINICANA ECUADOR EL SALVADOR EESTI SUOMI FRANCE ΕΛΛΆΔ D KINGDOM GUATEMALA भ रत INDONESIA ÉIRE ÍSLAND ITALIA CANAD СТАН COLOMBIA KOSOVA HRVATSKA CUBA LATVIJA LIETUVA MALAYSIA MÉ W ZEALAND NICARAGUA NEDERLAND NORGE ÖSTERREICH PANAMÁ PERÚ PILIPINA A PORTUGAL ROMÂNIA РОССИЯ SVERIGE SUISSE СРБИЈА SINGAPO NSKO SLOVENIJA ESPAÑA SUID AFRIKA ราชอาณาจ กรไทย ČESKÁ REPUBLIKA TÜRK ЇНА MAGYARORSZÁG URUGUAY UNITED STATES OF AMERICA VENEZU GENTINA AUSTRALIA BELGIQUE BOSNA I HERCEGOVINA BRASIL БЪЛГАРИЯ CHILE CO A DANMARK DEUTSCHLAND REPÚBLICA DOMINICANA ECUADOR EL SALVADOR EESTI SUO ΕΛΛΆΔΑ UNITED KINGDOM GUATEMALA भ रत INDONESIA ÉIRE ÍSLAND ITA NADA ҚАЗАҚСТАН COLOMBIA KOSOVA HRVATSKA CUBA LATVIJA LIETUVA MÉXICO NEW ZEALAND NICARAGUA NEDERLAND NORGE ÖSTERREICH PANAMÁ P AS POLSKA PORTUGAL ROMÂNIA РОССИЯ SVERIGE SVIZZERA СРБИ ORE SLOVENSKO SLOVENIJA ESPAÑA SUID AFRIKA ราชอาณาจ กรไทย ČESKÁ REPU RKIYE УКРАЇНА MAGYARORSZÁG URUGUAY UNITED STATES OF AMER ZUELA ARGENTINA AUSTRALIA BELGIË BOSNA I HERCEGOVINA BRASIL БЪЛГАРИЯ CH STA RICA PFERD CANADA DANMARK INC. DEUTSCHLAND REPÚBLICA DOMINICANA PFERD INC. ECUADOR EL SALVADOR EES 5570 McAdam Road Mississauga, ONT L4Z1P1 30 Jytek Drive Leominster, MA I FRANCE Phone: (905) ΕΛΛΆΔΑ Toll-Free: UNITED (866) KINGDOM GUATEMALA भ रत Phone: (978) INDONESIA Toll-Free: (800) ÉIRE ÍSLAN ITALIA Fax: CANADA (905) ҚАЗАҚСТАН COLOMBIA Fax: KOSOVA (978) HRVATSKA CUBA LATVIJA sales@pferdcanada.ca sales@pferdusa.com ETUVA MALAYSIA MÉXICO NEW ZEALAND NICARAGUA NEDERLAND NORGE ÖSTERREICH P PERÚ PILIPINAS POLSKA PORTUGAL ROMÂNIA РОССИЯ SVERIGE EIZ СРБИЈА SINGAPORE SLOVENSKO SLOVENIJA ESPAÑA SUID AFRIKA ราชอาณาจ 8 PFERD quality certified according to EN ISO Subject to technical modifications. Printed in Germany /