Your Perfect Hand Truck Let Magliner Help Customize Your Hand Truck

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1 Design Your Own Magliner Mix and match parts from our modular components system for the customized hand truck to meet your needs. Select from the components and accessories on the following pages Your Perfect Hand Truck Let Magliner Help Customize Your Hand Truck Frame 1 Handle 11 Nose AM Wheel 815 Accessory C5 Stair Climber = 111-AM-815-C5 Weighing In The weight of a hand truck can vary by as much as 30 pounds! Hand truck weight can make a significant difference on driver stress and fatigue. The average beverage delivery driver will lift nearly 14 tons less per year by selecting a hand truck just three pounds lighter. What is the difference between a weightlifter and a route driver? The average beverage driver will lift at least 24,000 pounds per day, and nearly 45,000 pounds during peak season. Weightlifters stretch before and after they lift weights; most drivers do not. Weightlifters give their muscles a minimum one day break to recuperate from lifting weights. Route drivers continue to use muscles, slowly causing degeneration. Most injuries don t happen from one-time occurrences they happen from repetitive movements over time. Increase the longevity of your hand truck Before you begin your workday, always inspect your hand truck. An inspection takes only a few minutes but can save you time and inconvenience later. Conduct a general overview look for any bent or broken parts and repair or replace immediately Check the tires look for wear and check to be sure they are properly inflated (if pneumatic tires) Review fasteners tighten any loose bolts Never use a hand truck that isn t in proper working order. If you use a broken hand truck you risk damaging your load and more importantly, you risk injuring yourself or others. 11

2 As the industry leader, Magliner has created this section to help you design the hand truck that best suits your needs. These recommendations are based on ergonomic evaluation, customer feedback, and engineering specifications. Frames #1 Straight back #2 (or B) Straight back lattice #3 Curved lattice back #4 Straight back with bolted molded cross members #5 Curved back with bolted molded cross members #6 Two straight (top) and one curved (bottom) bolted cross members Our most popular frame. Excellent general purpose frame for a wide variety of package sizes and use in most industries. A variation of our #1 frame with a vertical strap to best manage small package sizes. An all aluminum frame with curved cross braces and a vertical strap. Excellent for managing small cylinders or pails. Similar to our #1 frame but with polymer cross braces. The polymer cross braces are high strength and exceedingly impact resistant. They help protect against metal to load contact and reduce the potential for load damage. The curved polymer cross braces are specifically designed to cradle and provide stable load management for larger cylindrical loads. High impact resistance makes them excellent for managing heavy loads like kegs. A variation of the #4 and #5 frames providing high impact resistant polymer cross braces. Perfect for managing loads with a variety of shaped packages, specifically cylinders and boxes. Stress-Resistant Frames Heavy-duty frames with wider cross members for maximum durability. Recommended where the user frequently moves maximum loads and/or encounters high shock impact situations such as stairs, ramp-to-ground and other uneven terrain transitions. C Straight back D Straight back lattice This frame handles the most popular package sizes beverage cases, boxes, etc. A variation of our C frame wih a vertical strap, perfect for transporting smaller packages. Handles Handles are often selected based on user preference. The following are general benefits of the different handle types Magliner offers. Overall, the more simple the handle, the less weight it adds to the hand truck. Horizontal Loop Vertical Loop Double Loop Single Grip Double Grip Most popular handles allows user to grip on multiple locations depending on situation. Add additional comfort with vinyl sleeve or additional load support with U brace. Provide the optimum break-back comfort and allow users multiple gripping choices. Allow vertical gripping for easy break-back or horizontal gripping for controlled rolling; excellent for stair climbing or descending. Provide optimum balance point between user and hand truck; use high grip for control on stairs or low grip for easy turning. Excellent steering capability and firm grip for solid load control MAGLINE ( )

3 Design Your Own Hand Truck Noses Die-Cast Magnesium Extruded Aluminum and Steel Our most popular and highest value nose plates magnesium is extremely lightweight and durable, weighing 1/3 less than comparable products made from aluminum. They are temperature resistant so they work well in cold weather and freezers. Magnesium noses flex rather than break and easily return to their original shape for long life. Available in a variety of sizes to fit almost any load requirement. Excellent for scooping stacks and stair deliveries. Available in a variety of sizes making them an excellent choice for unusual package sizes. Wheels In general, 8 wheels in a similar tire and wheel compound are lighter than 10 wheels; 10 wheels typically provide better maneuverability over more diverse terrain environments. Mold-on rubber (815) Pneumatic (1060/850) Microcellular (1010) Balloon cushion (1030/830) A cast magnesium hub makes this one of our lightest wheels. The bonded tire is durable and rolls well over most paved surfaces. Pneumatic tires provide excellent shock absorption and load protection. Best uses include uneven terrains or surfaces such as gravel. Shock absorption means reduced impact on loads for less damage. Recommended when loads are consistently near maximum capacity. (Magliner recommends checking air pressure regularly and maintaining proper pressure). Microcellular wheels work well on challenging surfaces including rough and uneven terrain. Microcellular wheels are long lasting never need air, never goes flat. They provide some of the shock absorption capabilities of a pneumatic. A lightweight, excellent rolling tire and wheel that provides shock absorption characteristics only surpassed by a pneumatic. Shock absorption means reduced impact on loads for less damage. Hand Truck Accessories Stair Climbers Help climb and descend stairs with less effort. Optional polymer glide strips improve the ability to negotiate curbs, steps and stairs while reducing the potential for load damage or loss associated with stairs and curbs and they protect stairs from damage. Folding Nose Extends the length of the hand truck nose to carry additional bulky packages. Their use reduces the overall capacity of the hand truck to 300 pounds. Hi-U Frame Extension Keg Hook Available in several heights. These extensions provide additional stability for unusually high loads; add the optional padded cover to cushion arms for better comfort and fewer injuries. Provides additional stability for keg delivery especially on stairs. Wheel Guards Adding wheel guards provides a barrier between the wheels and the load, reducing damage especially useful with overlapping loads like flour bags. Accessory Bag Provides a secure place to carry hand-held computers, pencils, food service splits and other supplies. 13

4 Hand Truck Components All Magliner hand trucks have a 500 pound capacity unless otherwise stated. Frames 1 Part # Straight back frame to provide structure and support to the hand truck. 2 or B Call your dealer Straight lattice back for general use and transporting smaller packages. (B front-mount strap; 2 back-mount strap). Stress-Resistant Frames 3 Part # Curved lattice back frame for carrying round or flat loads. 4 Part # Straight back* frame with molded cross members. 5 Part # Curved back* frame with molded cross members for transporting barrels and kegs. Horizontal Loop Handles 6 Part # Two straight and one (bottom) curved back* molded frame. Ideal for transporting cases on top of kegs. * Bolted frame Heavy-duty frames with wider cross members for maximum shock absorption and durability 11 Part # Popular U loop handle is ergonomically designed to provide comfort to the wrist and easy operation of the hand truck. 12 Part #30100 Basic loop handle with U brace for extra load support. C Part # Straight back. D Part # Straight lattice back for transporting smaller packages for use with flush mount noses. Vertical Loop Handles 18 Part # Slightly angled U loop handle (3 higher than #11 handle). 19 Part # U loop handle with vinyl sleeve for a comfortable grip and reduced user fatigue. 15A Part # for #5 frame 52 Vertical loop handle for use with 1, 2, 4, 6, B and C frames. 15C Part # for #5 frame 60 Vertical loop handle for use with 1, 2, 4, 6, B and C frames. 60 Part # Vertical loop for Hi-U extension for use with 1, 2, 4, 6, B and C frames for #5 frame. (Hi-U available in 55, 60 and 68 heights) 22 Part #30102 U handle with vinyl sleeve and U brace for higher loads. 24 Part # Loop handle with straight top surface MAGLINE ( )

5 Double Loop Handles 25A Part # double vertical loop provides the operator a comfortable grip in various positions. 25B Part # double vertical loop provides the operator a comfortable grip in various positions. 25C Part # double vertical loop provides the operator a comfortable grip in various positions. 35B Part # bolted dual grip increases control and offers multiple hand positions. 35D Part # bolted dual grip increases control and offers multiple hand positions. 36 Part # Bolted dual grip handle with vertical post is 62 high and aids in the movement of tall loads. Double Grip Handles Single Grip Handles 16 Part #86031 Standard double pistol grip handle. Handles are curved out for operator comfort and two-handed control. 30 Part # welded double grip handle is angled out to meet the operator s hands. 13A Part # straight loop with cross brace and welded pin handle. 13B Part # straight loop with cross brace and welded pin handle. 13C Part # straight loop with cross brace and welded pin handle. 17 Part # straight loop handle with welded pistol grip on top for easier leverage. Noses AM Part # Die-cast magnesium with recessed heel is 14 wide x 7-1/2 deep. HM Part # Die-cast magnesium with recessed heel is 14 wide, 12 deep. UM Part # Die-cast magnesium with recessed heel is 18 wide, 7-1/2 deep. E1 Part # wide available with recessed heel 7-1/2 deep or flush mount 9 deep. E2 Part # wide x 9 deep G1 Part # wide available with recessed heel 7-1/2 deep or flush mount 9 deep. G2 Part # wide x 9 deep K1 Part # wide x 12 deep; 4-1/2 high (flush mount only). K2 Part # wide x 12 deep; 4-1/2 high E3 Part # High-strength steel 14 wide available with recessed heel 7-1/2 deep or flush mount 9 deep. E4 Part # High-strength steel 14 wide x 9 deep G3 Part # High-strength steel 18 wide available with recessed heel 7-1/2 deep or flush mount 9 deep. G4 Part # High-strength steel 18 wide x 9 deep 15

6 Hand Truck Components Wheels 815 Part # mold-on rubber on die-cast magnesium hub with double-groove ball bearings. Hard, puncture-resistant rubber works well on smooth to semi-smooth surfaces. 825/1025 Part #11825/ or 10 puncture-resistant, solid, rubber tire on one-piece polyolefin hub with double-groove ball bearings. 830/1030 Part #10830/ Strong, one-piece polyolefin hub with 8 or 10 puncture-resistant, shock-absorbing, non-marking balloon cushion tires and double-groove ball bearings. 850 Part # pneumatic tires with double-groove ball bearings and three-piece hub. Pneumatic wheels work best on uneven and rough surfaces Part # puncture-resistant microcellular foam tire with sealed semi-precision ball bearings never goes flat and performs like a pneumatic tire but doesn t require air! 1060 Part # ply rated, 10 pneumatic tube-type tire with sealed semi-precision bearings and corrosion-resistant hub. Excellent shock absorption Capacity (per wheel)* Force to start rolling (lbs.) Force to cont. rolling (lbs.) Repairable bearing only No No Yes No No No Yes Durability (1 to 10 scale) Weight (lbs.) Bearing life vs. industry standard** Overall Performance Rating (1 to 10 scale) Magliner Comparative Wheel Data This chart is designed to provide hand truck users with information to best match wheel performance with specific application. 2 x longer 2 x longer 2 x longer 2 x longer 2 x longer 2 x longer 3 x longer 5.7 x longer Recommended Uses S, G S, G S, G, F, D S, F, R S, G S, G, F, D S, G, F, R, D S, G, F, R, D Testing based on Magliner hand truck with a 500 pound load on a smooth surface. * Reference only, never exceed rated hand truck capacity. ** Bearing life based on lab testing under accelerated conditions compared to average single-groove bearing. S = smooth/semi smooth surfaces - hard surfaces R = rough, uneven surfaces - dirt, sand, gravel G = general purpose D = route delivery F = delicate floor protection, tile, carpet MAGLINE ( )

7 Folding Noses 300 Pound Capacity Hand Truck Accessories F1 Part # length x 12 wide low-profile formed plate extension. F2 Part # length x 12 wide extruded aluminum channel extension. F3 Part # length x 12 wide extruded aluminum channel extension. Recessed Folding Nose Part # long x 9 wide tubular aluminum. Requires special frame, call your dealer. Accessory Bags Part # Overall: 13 long x 8 wide Main pocket 12 long x 8 wide x 2 deep with 1 Velcro strap Outside pocket 5-1/4 long x 5-1/2 wide Perfect for hand-held parcel computers Part # Overall: 16-1/2 long x 12 wide 2 top pockets, sealed with Velcro 10 long x 6 wide 1 tool pocket 12 wide x 3-1/2 deep Great for vending supplies Part # Overall: 18 long x 12 wide 1 pocket 11 deep x 9 wide Holds a 10 high x 20 diameter can 1 tool pocket 12 wide x 3-1/2 deep Designed to carry food service splits Part # Overall 29 long x 12 wide 2 top pockets, sealed with Velcro 10-1/2 long x 6 wide 1 tool pocket 12 wide x 3-1/2 deep 1 pocket 11-1/2 wide x 12 deep Ideal for tools, cleaning supplies and clip boards Stair Climbers C1 Part #86027 Heavy-duty cast magnesium sliders. Great for moving over curbs or stairs. C5 Part #86006 Cast magnesium sliders with replaceable lowfriction polymer skid bars. Tough and quiet. Padded Hi-U Brace Cover Part # Protective nylon-covered foam pad cushions arms and shoulders, reducing injuries. Hi-U Frame Extensions 52/55/60/62/68 Call your dealer Hi-U frame extensions available in 52, 55, 60, 62, and 68 heights - adds height for taller loads. Wheel Guards Part #301114K Protect loads from rubbing against hand truck wheels and help keep loads cleaner. Sliding Keg Hook Part # " Part # " Holds keg in place securely then swings out of way when not in use. 4 hook used with a straight side keg and 5 is used with the barrel-style keg. For use with 5 frame only. Keg Hook Part # Holds keg in place securely; for use with 5 or 6 frame. Folding Nose Plate 500 pound capacity Call your dealer E1 and G1 aluminum extruded noses fold flush with frame when not in use. 17