PRODUCT INFORMATION MANUAL SECTION: 13A FOLDING ARM AWNINGS FOLDING ARM AWNINGS

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1 FOLDING ARM AWNINGS

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3 OVERVIEW: The LUXAFLEX Contemporary series of Folding Arm Awnings was developed to bring the latest in design, styling and quality to the Australian market. The awning series was developed to meet the market demand for modern and contemporary hardware systems that suit the newest architectural design trends. THE FEATURES OF THE LUXAFLEX FOLDING ARM AWNING RANGE INCLUDE: The Luxaflex Folding Arm Awnings range features 5 awning styles that can meet the needs of any application. Each model has been intelligently designed to incorporate a variety of options as standard. For example drainage front rails on every model, adjustable pitch at installation and a self-levelling front rail. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 3 OF 84

4 Each model has its own unique design characteristics that give home owners a variety of aesthetical options to suit the design of their home. These include: Ventura model has a range of accessories that allow you to customise the design of your awnings. This now includes the all new Oversquare option has been intelligently designed to offer an awning with a narrow width and long projection. Garda model features an oval design semi cassette. The oval shape provides for a softer and lighter look which makes the Garda Awning ideal for homes with design curves. The Nisse Folding Arm Awning is a traditional rectangular design which is understated and will suit almost any style of home. The Nisse is a compact sized full cassette awning with sleek lines that add a contemporary finish to any home. Similar to the Nisse Awning, the Como Folding Arm Awning is a traditional rectangular design that features a large full cassette construction. This feature of the Como makes it ideal for applications requiring a large awning with a contemporary design. The SUNRAIN Awning provides protection from the elements - rain or shine. With its unique double pitch design, water runs off the smooth PVC fabric and drains out both sides of the custom drainage front rail. This feature of the SUNRAIN Awning provides consumers with the unique ability to enjoy their awning no matter what the environmental condition. 4 REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 4 OF 84

5 DID YOU KNOW? Windows are a big source of unwanted heat loss and heat gain in your home. Choosing the right window coverings means you can improve the comfort of your home all-year-round, reduce your power bills and cut carbon pollution. IMPACT OF THE SUN ON YOUR HOME Throughout the day, the sun moves from sunrise in the East through the North sky and sets in the West. This means the amount of heat from the sun received by a window varies according to the orientation and time of year. In summer, the sun travels higher through the sky with direct exposure to the East and West windows, in winter the sun travels lower with a greater angle through North facing windows. Each home is different, window size, orientation, glazing treatment, shading and internal coverings can have a significant impact of energy efficiency and conform. SUMMER WINTER KEEP YOUR HOME COOL IN SUMMER During summer, about half of unwanted heat comes through exposed windows, especially those facing east and west. Shading your windows with LUXAFLEX Awnings can minimise heat in your home to create a comfortable cooler environment and save you hundreds on energy bills. Heat Reflection Window pane INSIDE OUTSIDE Luxaflex Folding Arm Awnings easily retract and extend providing the perfect solution for your home, year round. Awning KEEP YOUR HOME WARM IN WINTER You can control the temperature of your home in winter without relying on power-hungry heating appliances. To make the most of sunny days, open your awnings on windows facing the sun this will let in sunlight and warmth, and will help to minimise the need to use your heating system. Keep the warmth inside during winter using well-fitted insulating window coverings such as LUXAFLEX DUETTE Architella Shades. 5 REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 5 OF 84

6 Ventura Awning The Ventura Folding Arm Awning offers the very best in the Open Style awning market. Designed and engineered in Europe, it features a classic design in an elegant open style awning. And with over 40 years of design evolution, the Ventura Folding Arm Awning is simple and quick to install and can be equipped with a wide range of accessories such as wind protection system, variable valance and the choice of two rain hoods. TREND HOOD The Trend Hood is fully integrated into the construction of the Ventura Folding Arm Awning. Not only does it significantly change the aesthetics of the awning it also provides fabric protection when the awning is retracted. The hood angle is fully adjustable to suit users preference at the time of installation. Available with Ventura FAA STANDARD RAIN HOOD This sleek and modern solid aluminium rain hood provides excellent protection for fabric when the awning is retracted. Additionally, it mounts flush against a flat wall surface ensuring no water run off behind the awning s mounting point. Available in standard and powder coat colour finishes. Available with Ventura FAA, Ventura Terrace FAA and SUNRAIN Awning. (Only available on Face Fit installations) 6 REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 6 OF 84

7 Ventura Terrace New to the range is the Ventura Terrace Awning. An ideal solution for apartments, patios and terraces that require a narrow awning with a long projection. The clever design of the Ventura Terrace Awning allows for the arms to be offset one above the other creating an awning with a narrow width and a projection of up to 4 metres. The functionality of the Ventura Terrace Awning allows it to span widths from 2-14 metres at a projection of 4 metres and provides maximum flexibility for all types of applications. VARIABLE VALANCE The Variable Valance option allows the user to control the height for the retractable valance for additional privacy and shade. WIND PROTECT SYSTEM (WPS) With the custom Wind Protect System, the Ventura Folding Arm Awning can withstand higher wind forces*. By stabilising the front bar, less strain is put on the hardware therefore extending the awning s life. With removable feet and front rail clip, the telescopic wind protect poles collapse for easy storage when not in use. Available for heights between metres from ground to front rail. Available with Ventura FAA and Ventura Terrace FAA * Please refer to the price list for details. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 7 OF 84

8 Folding Arm Awnings Semi Cassette Designed in a beautiful and distinctive ergonomic oval shape, the Garda Folding Arm Awning is made from special hardened aluminium making this a strong, sturdy and sleek design perfectly suited to modern architectural design curves. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 8 OF 84

9 BOTTOM PROFILE The bottom profile is installed under the fabric roller to ensure complete fabric encasement. This provides the ultimate in Semi-Cassette fabric protection and essentially offers the same benefits as a Full-Cassette Folding Arm Awning. SMALL RAIN HOOD This sleek and modern solid aluminium rain hood mounts flush against a flat wall surface ensuring no water run off behind the awning s mounting point. Available in standard and powder coat colour finishes. (Only available on Face Fit installations). REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 9 OF 84

10 Folding Arm Awnings Full Cassette Designed in a simple, non obtrusive rectangular design, this awning will complement the look of any style of architecture. The fully concealed stylish and modern cassette provides protection to the awning s mechanism, arms and fabric for years of trouble free operation. The standard installation brackets are concealed behind the awning and are not visible when looking up at the awning. The Como and Nisse Folding Arm Awnings represent the top level of Folding Arm Awning luxury. The Luxaflex Full Cassette Awning range features two models: Como Similar to the Nisse, the Como features a full sized cassette awning capable of covering an area of 6.5 metres wide and 4 metres projection. The Como also features the option of coupling two awnings to cover an area up to 13 metres wide and 4 metres projection, making the Como a fully featured and versatile awning. The compact size of the Nisse helps position it between the Garda and Como awnings and provides an opportunity for consumers to step up to a full cassette awning. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 10 OF 84

11 Nisse Awning The Nisse is a compact sized full cassette awning. Designed to be unobtrusive, the Nisse Awning is capable of covering an area of 5 metres wide and 3.5 metres projection, making the Nisse Awning a versatile and modern addition to any home. The increasingly popular small sized compact full cassette awning offers strength and durability against the harsh Australian environment while keeping the consumer s home cool and protecting against harsh UV radiation. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 11 OF 84

12 Folding Arm Awnings SUNRAIN The LUXAFLEX SUNRAIN Awning provides protection from the elements - rain or shine. With its unique double pitch design, water runs off the smooth PVC fabric and drains out both sides of the custom drainage front rail. Available in a variety of hardware colours and fabric options to enhance the style of any home. With a variety of accessories, the Luxaflex Sunrain Awning provides a range of options to suit your needs. DESIGN Designed and engineered in Germany the, Sunrain Awning offers a great contemporary look and simple functionality to provide ease of use. The LUXAFLEX SUNRAIN Awning features: The unique double pitch design provides the perfect angle for rain drainage and also additional Sun protection due to the lower pitched front bar. The custom middle stringer not only offers extra support for the folding arms but also pushes the fabric up reducing fabric bagging and ensuring water run off. Pitch can be varied from 5 degrees to 45 degrees to suit your sun and rain control needs. The front rail provides excellent drainage for water run off from either side of the awning, to keep the area beneath dry. QUALITY All Luxaflex Sunrain components are manufactured from high grade aluminium at an ISO 9001 accredited company. There are quality control points throughout the casting process to ensure defect free and durable finished componentry. SUNRAIN PVC FABRIC Variable Valance The Variable Valance option allows the user to control the height for the retractable valance for additional privacy or shade control. Available in either Crank or Motorised RTS control. (Please refer to the limitations section for further details on valance drop). Wind Protect System (WPS) With the Wind Protect System, the Sunrain Folding Arm Awning can withstand higher wind forces*. By stabilising the front bar, less strain is put on the hardware therefore extending the awning s life. With removable feet and front rail clip, the telescopic wind protect poles collapse for easy storage when not in use. Available for heights between 2-2.5m from ground to front rail. Available with Ventura FAA, Ventura Terrace FAA and SUNRAIN Awning. *Please refer to the Price list for details Conventional Folding Arm Awning fabrics are not suitable for use in rainy conditions. They will typically begin to bag and collect water putting additional strain on the awning hardware and causing irreversible damage to the awning fabric. The Sunrain Awning has specially designed light weight PVC fabric that provides the ultimate protection from harsh elements, rain or shine. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 12 OF 84

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14 LUXAFLEX Folding Arm Awnings Options and Accessories HOME AUTOMATION: The Luxaflex range of awnings offer a range of control options aimed at maximising flexibility and ease of use for consumers. These options include: The Crank control provides a cost effective method of operating your awning. Motor Control A range of external motor solutions allows the Luxaflex Folding Arm Awnings to be operated at the touch of a button or via a wall switch. These motor controls feature a range of options including a sun sensor that is designed to extend your awning and provide shade to your home, as well as wind sensors designed to retract your awning during windy conditions and prevent damage to your awning. Wind sensor options includes: Anemometer style with a fan that spins in the wind. As the wind speed picks up, the sensor signals the awning motor to retract the awning. Eolis 3D sensor is mounted on the front of the folding arm awning and uses a motion detector to sense the effects of the wind on the awning. As the wind speed picks up, the sensor signals the awning motor to retract the awning. POWDER COATING: Luxaflex Folding Arm Awnings feature hardware powder coated in colour Silver as standard. This offers the latest in contemporary external colour design trends. In order to maximise flexibility, you also have the choice of any of the Dulux powder coat colours to choose from. Allowing consumers to truly customise their awning to match their home s exterior. Based on recent trends below are the top ten trending colours for awning hardware: Silver Pearl Bushland Satin Black Matt White Satin White Birch Woodland Grey Shoji White Paperback Satin Ironstone Satin Primrose Gloss HEAVY DUTY HARDWARE: Luxaflex Folding Arm Awnings are made to the highest quality standards. In line with this, all the major components are made from special hardened cast aluminium ensuring strength and longevity. This also minimises the potential for chipping and scratching allowing the awning to look as good as new for years to come. All Luxaflex Folding Arm Awnings also utilise a heavy duty steel galvanised roller tube, eliminating the need for supports and minimising tube deflection allowing the awning to operate smoothly while keeping your fabric taut. SIMPLY REPLACES SMARTER ISSUE BY DATE: DESIGN JANUARY 2011 APPROVED BY: N.CROFT PAGE 14 OF 84

15 LUXAFLEX Additional Powdercoating Colours Precious # Silver Pearl Satin White Satin Satin Primrose Gloss Shoji White Satin Stone Beige Matt Anotec # XT Off White Matt Rivergum Beige Gloss Pottery Satin New Hammersley Brown Satin Deep Brunswick Green Gloss Navy Gloss Old Pewter Satin Matt Black Matt Anotec # XT OSilver Grey Matt APO Grey Satin Notre Dame Gloss Classic Cream * Satin Matt Sandbank # Satin Jasper * Satin Headland # Satin Matt Manor Red * Satin Matt Paperbark # Satin Matt Pale Eucalypt # Satin Matt Wilderness # Satin Matt Plantation * Satin Cottage Green * Satin Matt Dune * Satin Matt Bushland * Satin Woodland Grey # Satin Matt Blue Ridge * Satin Deep Ocean # Satin Matt Surfmist * Satin Matt Shale Grey * Satin Matt Windspray * Satin Matt Ironstone * Satin Night Sky * Satin Matt NOTE: Colours are as close as printing process will allow. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 15 OF 84

16 LUXAFLEX Folding Arm Awnings Site Assessment The Luxaflex range of Folding Arm Awnings are designed to offer protection from the harsh Australian sun. They offer style and functionality which has made them increasingly popular across Australia. When choosing the awning that s right for your situation, you need to consider functionality and location. The Luxaflex Folding Arm Awning offers a number of options when installing the awning. Here are some tips to assist with quoting and installation of the awning. Selecting the Luxaflex Folding Arm Awning and installation method appropriate for your home: There are a range of installation options designed to assist in installing your awning. Depending on your application, you have the choice of: 1) Mounting the awning under the eaves: The rafter brackets are attached to the rafter with the mounting surface against the top of the eave lining, allowing the awning to be mounted directly under the eaves of the house. 2) Mounting the awning as a reverse fascia: The reverse fascia bracket allows for even greater head clearance and is mounted in the same fashion as the fascia bracket. EAVE 3) Mounting the awning through the fascia: This option is selected if there is minimal head clearance. A slot is made next to the roof rafter EAVE through the fascia board. This allows the bracket to slide beside the roof rafter, which is then bolted together. 4) Mounting the awning as face fix onto brick. The standard wall bracket is used to secure the awning onto the wall. Please ensure there are at least 7 courses of bricks above the mounting position. Optional spreader plate ( ) can be used in combination with the awning bracket in order to spread the load more evenly over 3 courses of bricks. Ensure there are a minimum of 4 courses of bricks below the mounting plate. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 16 OF 84

17 LUXAFLEX Folding Arm Awnings Site Assessment 5) Mounting the awning on a Flat roof: The flat roof reverse fascia can be used in situations where the site has a flat roof with a concealed guttering. Timber Beam 6) Mounting the awning onto exposed rafters: The standard mounting bracket may be bolted directly onto the rafter using a backing plate. If unable to use a backing plate, you may use a minimum of 100mm coach bolts X 10mm diameter to attach the brackets to the rafters. ASSESSING THE INSTALLATION SITE: When deciding on where to fit your awning, there is a number of things that need to be considered to help ensure a successful installation. This includes checking for the following: Check List 1) Determine the width required and ensure there are no obstructions that could interfere with the installation and operation of the awning. Consider things such as light fittings, doors, and power lines. 2) Determine the projection that is required. The options for this include 1500, 2000, 2500, 3000, 3500 and 4000mm. When ordering the Sunrain Awning, please bear in mind that the awning has to be fully extended for it to operate properly in rainy conditions. 3) Consider the working area for the installer and ensure you take down adequate details to ensure the installer has the required tools to carry out the installation. Consider things such as working at heights, working near edges and any potential hazards such as uneven surfaces. 4) Consider the location of power for motorised awnings and choose a control side appropriate to the nearest connection point to power. Always select the control side when looking from outside to inside. 5) To assist your installer, take site photos of items that may impact on the way the awning will be installed. The more information you provide your installer about the site, the more prepared they will be for a successful installation. 6) The type and size of awning selected will determine the quantity and position of installation brackets. Please refer to the Product Reference guide section of your price list for these details. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 17 OF 84

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19 Product Information With any type of fabric, some wrinkling and/or creasing will occur. This will be mostly on the seams and outer edges of the fabric. These are particularly visible on light coloured fabric due to the optical effect of differences in the refraction of light. These irregularities are inherent in the structure of the fabric and are not considered as a fault. Fabric will not be replaced because of these perceived imperfections as they do not affect the performance, or the sun protection of the awning. CHARACTERISTICS OF AWNING FABRIC Creasing (Figs. 1, 2) Puckering (Figs. 3, 4, 5) Tension Induced Stretching (Fig. 6) WARRANTY INFORMATION The VENTURA, GARDA & COMO Folding Arm Awnings are covered by the LUXAFLEX 5 Year Warranty.* * Conditions apply. See for Warranty document. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 19 OF 84

20 1. INTRODUCTION To assemble the products properly, the assembly instructions must be followed. The awning fulfils the requirements of CE-conformity. [conformite europeenne] These instructions have been written for authorised personnel and require basic technical knowledge, as well as knowledge of statutory provisions. EN awning for outdoor usage wind resistance class: 2 [max wind speed 35kph] REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 20 OF 84

21 VENTURA Open Style Folding Arm Awning The Ventura Folding Arm Awning offers the very best in the Open Style awning market. Available with a wide range of accessories, this model can be customised to suit almost any situation. Utilising simple square bar installation, this product is easy to fit in a variety of different locations. INSTALLATION The information contained within this document is specific for use by qualified technicians. To install the products properly, the instructions must be followed. Please read this entire document before proceeding. VENTURA OPTIONAL ITEMS: - Variable Valance - Motorised Operation - Wind Protection System - Standard Rain Hood - Integrated Trend Hood Standard Rain Hood (optional) can be joined Ventura Trend Hood cannot be joined Wind Protection System (optional) Manual Crank Operation Variable Valance (optional) cannot be joined Motorised Operation (optional) REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 21 OF 84

22 SAFETY & WARNING ADVICE A minimum of 2 people are necessary for proper installation for widths up to 3m. The awnings weigh approximately 22kgs per metre. More personnel are required accordingly as the width increases and the installation height becomes greater. Manual Wind Protection System should not be used with any automated sun and/or wind systems. RISK OF INJURY The folding arms are under tension. Remove holding bands only after installation. CAUTION - ELECTRICITY - DANGER! Electrical installations may only be executed by qualified personnel. Instructions, included in accompanying documents, must be followed. Single installation steps are marked with ( ). Follow these steps sequentially. GENERAL ADVICE: Label Tools The electrical data is shown on the label of electric operating awnings The following tools are required for installation: - Tape measure - Spirit level - Open-ended spanner SW8/ SW10/ SW17/SW19 - Phillips head screwdriver size 2 - Allen key size 5,6,10 - Screwdriver size 2 - Hammer drill - Masonry drill or Wood drill If the mounting surface is concrete or solid brick then 12mm x 75mm Dynabolts are recommended. Alternatively a Hilti chemical fix system or similar is strongly recommended for all installation involving aged, hollow or soft brick. For mounting brackets onto timber beams 12mm x 75mm coach bolts are recommended. Never retract awning with Wind Protection System attached. To ensure weather protection when optional standard hood needs to be fitted, we recommend that a silicone sealing agent be used to seal the hood to the wall surface. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 22 OF 84

23 VENTURA With TREND HOOD Component Diagram Ventura Wall Bracket: 2 PART No. DESCRIPTION PART No. DESCRIPTION 1 Ceiling bracket with locking screw M8x60 15 Flange nut 2 Wall bracket 16 End cap for front rail left/right screw DIN x90/5x45 4 Rain hood bracket upper part with screw DIN 912 M6x20 5 Box support bracket with screw DIN 912 M8x65 17 Front profile 18 R With rain hood: side bearing cover left/right screws: 2xDIN 916 M8x12, 1xDIN 7991 M6x40 6 Rain hood 18 L With rain hood: side bearing cover left/right screws: 2xDIN 916 M8x12, 1xDIN 7991 M6x16 7 End cap left/right 19 R With rain hood: metal bush, bearing block, 2 screws, DIN 7981 M8x25 8 Axle bevel gear 4,4:1 with end stopper or electric motor 19 L With rain hood: bearing block, flange nut, 2 screws DIN 7981 M8x25 9 Gear adaptor 20 R Standard: side bearing covers left/right screw: 2xDIN 916 M8x12, 1xDIN 7991, 6x40 10 Roller tube (steel/galvanised) 20 L Standard: side bearing covers left right screw: 2xDIN 916 M8x12, 1xDIN 7991 M6x16 11 Roller tube end cap 21 R Metal bush, flange nut, 2 screws DIN 7981 M8x25 12 Square bar (steel/galvanised) 21 L Plastic bush, 2 x flange nuts, 2 x distance bushes 2 screws DIN 7981 M6x30 13 Folding arms left/right 22 Crank 14 Arm middle joint with Flyer chain left/right REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 23 OF 84

24 The awning is delivered in a completely assembled condition (except when coupled or ordered with Standard Rain Hood option or Wind Protection System). 1. DETERMINE THE POSITION OF THE BRACKETS Determine the position of the brackets on the installation surface using the appropriate placement tables. DANGER OF DAMAGE All brackets supplied must be installed due to safety reasons. Variable Valance For addi- For models with variable valance, the same bracket quantity is applicable. tional information on bracket positioning; please see appropriate table. The distance is measured from outside of the awning, including the side bearing, up to the middle of the bracket. NOTE: The following measurements are depicted in millimetres (mm). Tables are for Single Awnings Only Table 1. fixing point for awnings Table 2. fixing point for awnings with a 1500mm, 2000mm with a 3500mm projection & 3000mm projection width of the awning up to 3740 amount of brackets bracket ½ bracket ¾ bracket 5 arm fixing* ** width of the awning up to 3990 amount of brackets bracket ½ bracket ¾ bracket 5 arm fixing* ** REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 24 OF 84

25 IMPORTANT NOTE: For Table 1. & Table 2. At in-between dimensions refer to bigger width. ** different arm fixing due to minimum measurements: drive side 140mm; bearing side 80mm Wall and Ceiling bracket middle ¾ 270mm valid for: projection 150mm - width up to 1990mm projection 200mm - width up to 2490mm projection 250mm - width up to 2990mm projection 300mm - width up to 3740mm projection 350mm - width up to 3990mm For bigger width: arm fixing on drive and bearing side each 140mm. Table 3. fixing point for awnings with a 4000mm projection width of the awning amount of brackets bracket ½ bracket ¾ bracket 5 arm fixing* ** ** - ** IMPORTANT NOTE: For Table 3. For in-between dimensions refer to next bigger width. ** different arm fixing due to minimum measurements: Fixing with wall bracket: drive side 160mm; bearing side 160mm bracket middle: ½ 80mm bracket : ¾ 280mm Fixing with ceiling bracket: drive side 180mm; bearing side 180mm bracket middle: ½ 90mm bracket : ¾ 290mm REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 25 OF 84

26 The awning gets delivered completely assembled [excluding an optional hood] DETERMINE THE POSITION OF THE BRACKETS Picture 1. IMPORTANT NOTE: When installing brackets they must be both perpendicular and string lined to ensure perfect alignment. WARNING! ALL BRACKETS SUPPLIED MUST BE INSTALLED FOR SAFETY REASONS. IMPORTANT NOTE: Awnings with Separate Hoods The hood must be installed after the wall mounting brackets have been installed and prior to the installation of the awning. INSTALLATION ONTO A BRICK VENEER SURFACE: Brick veneer surface requires at least seven courses of brick work above the bracket and four courses of brick work below the bracket. In the assembly instructions, the quantity of brackets are valid only for concrete surfaces. Load brackets (are the brackets which are located directly next to arm, max 2) and support brackets (are the brackets reducing sagging of awning at certain width). Basically the arm fixing is the same for all fixing surfaces. TYPE A (STANDARD BRACKET, WIDTH 60MM) Position of the bracket ½ as mentioned in chart. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 26 OF 84

27 Fabric width = frame width. /. 17 cm (drive side 11 cm / bearing side 6 cm). Recommended valance form: straight Standard valance height approx. 17 cm (valance height approx. 22 cm on request at no additional charge). The right arm as seen from outside is normally the lower arm. Motor and standard brackets for concrete mounting already included in basic price. The appropriate fixing material for the substrate must be selected by the authorised fitters and is not included in delivery. For information on EN see page 6-7. Projection = measured at an angle of approx. 15, from the wall over the fabric slope up to and including the front profile. Fram Powde Powde LEINE After determining the exact position for the bracket you can fasten the brackets on the installation surface. The brackets can be installed on walls, ceilings or rafters. DANGER OF DAMAGE Drawings and mounting tips for TREND NARROW AWNING VENTURA TERRACE BRACKETS The number and type of brackets can vary according to the substrate. The number of standard brackets (type A crete as the substrate. For other substrates, see "Overview of brackets", located in the dealer area (Händlerbe Face (Wall) Mount Ceiling Mount Spe All oth All oth sectio All oth additi Wall Roof Rafter The brackets must be fixed solidly to a substantial surface Foam product or hollow blocks are not suitable Wall bracket type A Ceiling bracket Rafter Wall mounting with rain hood profile M Face Mount with Hood Proceed as follows: - Mark the fixing holes for the first bracket. - For concrete or brick work drill holes to correspond with the fixing system size and recommendations. - For wood drill holes according to the depth of the coach bolts being used. - Screw on bracket. - Align the bracket with a spirit level vertically. - Mount further brackets in line with the first bracket. Use a string to ensure perfect alignment. - Use a tape measure to determine the correct spacings between brackets. For awnings with an optional standard rain hood, the hood must be installed after the brackets and before the awning. HANGING THE AWNING With optional rain hood, risk of injury! Picture 2. Do not hold awning at the rain hood. The rain hood can get damaged and may injure. HOLD AWNING ONLY AT SQUARE BAR. Proceed as follows: (Picture 2.) - Insert awning with square bar into the brackets. - Insert locking screw (pos.1) from below and tighten it with a size 6 allen key. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 27 OF 84

28 ADJUST THE AWNING PITCH (ARM-INCLINATION ADJUSTMENT) The pitch (0º...90º) is adjusted as per the following: Attention. Danger of damage when adjusting! Adjust the arms in turn by only 1 cleat. Project the awning slightly. - Initial adjustment (adjust arms in increments of 10º only) (picture 3.). - Loosen nuts (pos.1) with open ended wrench (SW 19) (approx. 3 turns). - adjust arm by 1 cleat (mark on face of connector). - Tighten nuts (pos.1). - Repeat on other side. - Fine adjustment. Heighten arm position: (Allen key size 5) Picture 3. - Loosen lower screw (pos.3) according to the need for fine adjustment - Tighten upper screw (pos.2) (arm moves upwards) Lower arm position: (Allen key size 5) - Loosen upper screw (pos.2) (arms move downwards) - Tighten lower screw (pos.3) slightly - Tighten nut (pos.1) - Retract the awning INSTALLING THE HOOD (OPTION) The hood must be installed after the Picture 4 wall brackets and before the awning. Picture 4. Proceed as follows: (Picture 4.) - Connect the Hood profiles. (1 and 2) into each other. - Small profile sits on top of the large profile. - Insert the head of two hexagonal bolts (M10 x 25) one in each slot (3). - Screw the angle brackets (4) onto the wall brackets (5). - Put the hood (1 and 2) onto the additional rain hood. - Angle bracket (4). - Align the hood and tighten the nuts. - Fasten the end caps with screws (6). - Then hang the awning. NOTE: When only 2 wall brackets are supplied, an additional angle will be delivered, which can be fixed straight to the wall without the need of a wall bracket. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 28 OF 84

29 COUPLED AWNINGS Proceed as follows: (Picture 5.) Picture 5. - The gap between cover (pos.3) and coupling joint part (pos.4) may not exceed 3 mm. - Connect coupling joint with hexagonal screws (SW5) (pos.1). - Tighten locking screws (SW 17) of brackets. - Remove packaging foil and holding bands. - Project awnings completely. - Loosen slightly hexagonal screws (SW5) (pos.1) of coupling joint. - Produce fabric tension by twisting the roller tube manually. - Tighten the hexagonal screws (SW5) (pos.1) of coupling joint. - Make a test run. - For fixing the position, drill with Ø 5 mm driller into the position of fixing screws (pos.2). - Screw in fixing screw (SW 5) (pos.2). ADJUST THE AWNING PITCH PICTURE.3 MOUNTING OF THE FABRIC COVER The fabric cover covers up the gap between two awnings. Fabric cover gets installed above the awnings. PROCEED AS FOLLOWS: (PICTURE 6.) PICTURE 6. - Project coupled awning approx 30cm. - Fabric cover shall remain unrolled (pos.1). - Adjust pin of barrel arbor (pos.2) to the left. - Insert into both holders (pos.3). - Pre-tension barrel arbor in unrolling direction corresponding to projection, approx 3 to 5 turns (flash 1) Afterwards check tension - Push front profile approx 5cm into retracting direction (flash 2). - Insert hem stitching of fabric panel with welt completely into the upper lane of the other profile. (flash 3). - Discharge front profile. - Centre fabric panel. - Make a test run, if needed adjust pre-tension. - Push clamp (pos. 4) (pre-assembled in front profile) left and right towards the fabric ends and clamp it with a screw. - Connect front profile with flange nut (pos.5) (pre-assembled in front profile). REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 29 OF 84

30 VENTURA Folding Arm Awning Joiner System QM ISO 9000 VENTURA TREND 1.5M TO 3.0M PROJECTION 500mm Roller Support Bracket Support Bracket VENTURA TREND 3.5M & 4.0M PROJECTION 650mm Roller Support Bracket Support Bracket REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 30 OF 84

31 VARIABLE VALANCE (OPTIONAL) If ordered, valance gets supplied from factory fully installed. Picture 7. PART DESCRIPTION No. 1 Variable valance profile (aluminium) 2 Side covers left/right 3 Screw DIN M6x16 4 Screw DIN ,5x19 5 Axle-bevel gear 6 Roller tube end cap, square 7 Roller Tube 8 End cap 9 Down Pipe 10 Bearing disc 11 Roller tube end cap, round 12 Fabric 13 Valance In case the variable valance has to be disassembled proceed as follows: (Picture 7.) - Undo 2 screws (picture. 7, pos.3 and pos.4) at the side bearing (bearing side). - Pull out the valance (picture. 7, pos.13). Screw the side covers on again. The bearing side is the opposite of control side. DO NOT remove the side cover on the control side. INSTALLATION OF ELECTRIC MOTOR & AUTOMATIC CONTROLS (OPTIONAL) Electrical installations may only be carried out by suitably qualified personnel. Ensure that manufacturer s instructions are followed exactly. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 31 OF 84

32 MANUAL WIND PROTECTION SYSTEM (WPS) (OPTIONAL) The Ventura Folding Arm Awning is rated to maximum wind speed of 35kms per hour (EN13561) With WPS attached, this significantly increases the awning s wind resistance. See tables and explanations below. Do not leave awning unattended when WPS is in use. The wind protection system must be detached before the awning is retracted. The wind protection system is not recommended for use with any motorised options. PROJECTION WIND PROTECT SYSTEM WIND RATINGS WIDTH WIND RATING LEGEND RATING WIND KIND OF WIND DESCRIPTION SPEED K/PH 0 <1 LULL NO AIRFLOW, SMOKE RISES VERTICALLY BREEZE SMOKE SHOWS WIND DIRECTION LIGHT BREEZE RUSHING OF LEAVES, WIND CAN BE FELT ON FACE SOFT BREEZE LEAVES AND SMALL BRANCHES ARE MOVING MEDIUM BREEZE BRANCHES ARE MOVING, PAPER WILL BE LIFTED FROM THE FLOOR FRESH BREEZE BIGGER BRANCHES AND TREES ARE MOVING, FOAM ON LAKE STIFF BREEZE THICK BRANCHES ARE MOVING, AUDIBLE WHISTLING OF CABLES AND CORNERS STRONG BREEZE ROCKING TREES, RESISTANCE WHILST WALKING ROUGH WIND BRANCHES BREAK OFF TREES, SIGNIFICANT RESISTANCE WHILST WALKING - WPS is recommended for awnings with 3 metre projection or greater. - These figures are based on sustained wind and should only be used as a guide. - Awning must be mounted securely to a substantial fixing surface. - All awning brackets supplied must be installed. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 32 OF 84

33 INSTALLATION OF THE WPS Proceed as follows: - Extend awning to position where you wish to locate the WPS. - Attach WPS top insert into front rail close to arms. - Mount WPS base plate to solid surface. - Fix cover plate to base plate. - Fit WPS square tube onto WPS front rail insert - rotate to lock. - Ensure square tube middle knob is loosened. - Check bottom square tube insert is attached to tube. - Fit bottom insert into base cover plate by rotating until locked. - Adjust height of WPS by sliding inner tube to required height. - To lock off, tighten the middle knob. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 33 OF 84

34 OFFICE USE ONLY VENTURA TERRACE OPEN STYLE FOLDING ARM AWNING STANDARD AWNING DEALER: DATE: CUSTOMER: OPTIONAL EXTRAS RECEIVED: ENTERED: SALES ORDER: HARDWARE COLOURS 9006 SILVER PEARL OR CHOOSE FROM STANDARD DULUX POWDER COATING COLOURS* * (Powder Coating requires a two (2) week additional lead time) COLOUR NAME TIMBER BRICK/ MASONRY FIXING WALL BRACKET FABRIC VALANCE 200mm CURVED 200mm STRAIGHT NO FABRIC VALANCE AWNING CRANK LENGTH 1600mm STANDARD 800mm 1200mm 2000mm OR OR FABRIC VALANCES HAVE COLOUR COORDINATED BINDING. CEILING BRACKET SPECIAL BRACKETS - NOMINATE REQUIRED NUMBER HEATING AND LIGHTING SYSTEMS 1400W INFRA-RED HEATER (SILVER PEARL) 2800W 2.5M INFRA-RED HEATING AND LIGHTING COMBO (SILVER PEARL) HARD WIRED MOTORISATION OR RTS MOTORISATION UNIVERSAL RAFTER BKT SET Part No UNIVERSAL FASCIA RAFTER BKT SET Part No UNIVERSAL REVERSED FASCIA RAFTER BKT SET Part No UNIVERSAL FLAT ROOF REVERSED FASCIA BKT SET Part No SPREADER PLATE Part No HOOD OPTIONS STANDARD VENTURA SEPARATE HOOD NOTE: STANDARD HOOD ONLY AVAILABLE WITH WALL BRACKET FIXING MOTORISATION: NOMINATE MOTORS AND ACCESSORIES ALONG WITH PART NUMBERS AND QUANTITY MOTOR: CONTROLS: ACCESSORIES: VARIABLE VALANCE MANUAL VALANCE 2450mm DROP CRANK HANDLE 800mm STANDARD MOTORISED VALANCE WITH RTS MOTOR 1650mm DROP SCREEN FABRIC COLOUR SELECTION GREY/WHITE GREY CREAM BROWN WHITE ALL VARIABLE VALANCES WILL BE SUPPLIED WITH CONTROL SIDE SAME AS THE AWNING ROOM QTY WIDTH PROJECTION SOLAIRE FABRIC NUMBER MANUAL WIND PROTECTION SYSTEM WPS U72 TWO LOCKABLE ARMS & FITTINGS SILVER PEARL 9006 CONTROL SIDE/ MOTOR PRICE ONLY WALL BRACKET CAN BE USED WITH STD HOOD OPTION SQUARE BAR INSTALLATION BRACKET OR WALL INSTALLATION BRACKET PROJECTION OPTIONS: 1500mm, 2000mm, 2500mm, 3000mm, 3500mm & 4000mm MAXIMUM SINGLE AWNING WIDTH: 4000mm ONE AWNING PER ORDER FORM Customer Signature... Date... REF: 2015_Ventura_Terrace_OrderForm REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 34 OF 84

35 REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 35 OF 84

36 GARDA SEMI-CASSETTE Folding Arm Awning The Garda Semi-Cassette Folding Arm Awning is designed in a beautiful oval shape. This awning suits modern architectural design curves. Featuring a range of accessories, you can upgrade the Garda Folding Arm Awning for maximum functionality. Utilising simple square bar installation, this product is easy to fit in a variety of different locations. INSTALLATION: The information contained within this document is specific for use by qualified technicians. To install the products properly, the instructions must be followed. Please read this entire document before proceeding. This awning fulfils the requirements of CE-conformity. Leiner GmbH Augsburger Straße Horgau 05 EN awning for outdoor usage wind resistance class: 2 [max wind speed 35kph] These instructions have been written for authorised personnel and require basic technical knowledge, as well as knowledge of statutory provisions. GARDA SEMI-CASSETTE OPTIONAL ITEMS: - Small Rain Hood - Bottom Fabric Profile Cover Small Rain Hood (optional) Manual Crank Operation Motorised Operation (optional) REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 36 OF 84

37 SAFETY & WARNING ADVICE: A minimum of 2 people are necessary for proper installation for widths up to 3m. The awnings weigh approximately 22kgs per metre. More personnel are required accordingly as the width increases and the installation height becomes greater. RISK OF INJURY The folding arms are under tension. Remove holding bands only after installation. CAUTION - ELECTRICITY - DANGER! Electrical installations may only be executed by qualified personnel. Instructions, included in accompanying documents, must be followed. Single installation steps are marked with ( ). Follow these steps sequentially. GENERAL ADVICE: Tools The following tools are required for installation: - Tape measure - Spirit level - Open-ended spanner SW10/ SW17/SW19 - Phillips head screwdriver size 2 - Allen key size 4,5,6 - Screwdriver size 2 - Hammer drill - Masonry drill or Wood drill If the mounting surface is concrete or solid brick then 12mm x 75mm Dynabolts are recommended. Alternatively a Hilti chemical fix system or similar is strongly recommended for all installation involving aged, hollow or soft brick. For mounting brackets onto timber beams 12mm x 75mm coach bolts are recommended. To ensure weather protection when optional small rain hood is be fitted, we recommend that a silicone sealing agent be used to seal the hood to the wall surface. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 37 OF 84

38 GARDA Component Diagram PART No. DESCRIPTION PART No. DESCRIPTION 1 Wall bracket with locking screw M8x65 12 A: pitch adjustment or tip-inclination technique B: joint left/right 2 Ceiling bracket with locking screw M8x65 13 Folding arms left/right 4 Hood 14 Arm-joint with flyer chain left/right 5 Side bearing left/right 15 Bearing support 6 Roller tube end cap 18 Flange nut 7 Roller Tube (steel, galvanised) 19 Crank 8 Down holding device for semi-cassette hood profile 20 A: bottom fabric profile cover B: hood support complete C: bush support complete 9 Gear adaptor 23 Front profile (aluminium) 10 Bevel gear 4.4:1, or electric motor 24 Front profile end cap left/right 11 Square bar (steel, galvanised and powder coated) 25 Stop angle REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 38 OF 84

39 If you have ordered the awning with the optional bottom fabric profile cover it will be delivered in a completely assembled condition. If you choose to add the optional small rain hood it needs to be installed at the same time as the brackets. Follow the installation steps as follows: DETERMINE THE POSITION OF THE BRACKETS Determine the position of the brackets on the installation surface using the appropriate placement tables. DANGER OF DAMAGE All brackets supplied must be installed due to safety reasons. Considering the arm fixing points, bracket position may differ slightly from the ideal point. The distance is measured from outside of the awning, including the side bearing, up to the middle of the bracket. NOTE: The following measurements are depicted in millimetres (mm). Table 1. fixing point for Table 2. fixing point for awnings with a 1500mm awnings with a 2000mm projection projection width of the awning amount of brackets bracket ½ bracket ¾ bracket 5 arm fixing 6 up to /240-80/ width of the awning amount of brackets bracket ½ bracket ¾ bracket 5 arm fixing 6 up to /240-80/ REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 39 OF 84

40 Table 3. fixing point for Table 4. fixing point for awnings with a 2500mm awnings with a 3000mm projection projection width of the awning amount of brackets bracket ½ bracket ¾ bracket 5 arm fixing 6 up to /240-80/ width of the awning amount of brackets bracket ½ bracket ¾ bracket 5 arm fixing 6 up to /240-80/ Table 5. fixing point for Table 6. fixing point for awnings with a 3500mm awnings with a 4000mm projection projection width of the awning amount of brackets bracket ½ bracket ¾ bracket 5 arm fixing 6 up to / / / width of the awning amount of brackets bracket ½ bracket ¾ bracket 5 arm fixing 6 up to / / / IMPORTANT NOTE: For Table 1.,Table 2., Table 3., Table 4., Table 5. & Table 6. For in-between dimensions refer to bigger width. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 40 OF 84

41 DETERMINE THE POSITION OF THE BRACKETS AND ARM FIXING FOR GARDA Picture 1. In the assembly instruction mentioned quantity of brackets "1. determine the position of bracket", are ONLY valid for concrete surfaces. Load brackets (brackets which are located directly next to arm, max 2) and support brackets (brackets reducing sagging of awning at certain width). Basically, the positions of the arm brackets are the same for all fixing surfaces. Installation onto a Surface: TYPE A (standard bracket width, 60mm) Position of the bracket ½ as mentioned in chart. After determining the exact position for the bracket, you can fasten the brackets on the installation surface. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 41 OF 84

42 DANGER OF DAMAGE The brackets must be fixed solidly to a substantial surface. Foam product or hollow blocks are not suitable. Proceed as follows: - Mark the fixing holes for the first bracket. - For concrete or brick work, drill holes to correspond with the fixing system size and recommendations. - For wood, drill holes according to the depth of the coach bolts being used. - Screw on bracket. - Align the bracket with a spirit level vertically. - If needed, pack out the bracket. - Mount further brackets in line with the first bracket. Use a string to ensure perfect alignment. - Use a tape measure to determine the correct spacings between brackets. For awnings with an optional small rain hood, the hood can be installed after the awning is fitted if there is enough room, otherwise install after the brackets and before the awning. Picture 2. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 42 OF 84

43 INSTALLING THE SMALL RAIN HOOD (OPTION) THE OPTIONAL RAIN HOOD HAS BEEN DESIGNED TO KEEP WATER FROM RUNNING DOWN THE RAIL AT THE BACK OF THE GARDA AWNING. The hood must be installed after the 3 wall brackets and before the awning. Proceed as follows: (Picture 3.) - Screw the angle bracket (1) to the wall brackets (2). - Put the hood (3) on. - Align the small hood and tighten the nuts and bolts (4) - Then hang the awning. Picture NOTE: When only 2 wall brackets are supplied, an additional angle will be delivered, which can be fixed straight to the wall without the need of a wall bracket. From top of wall bracket to underside of hood bracket should measure 20mm. HANGING THE AWNING Remove holding bands ONLY after installation! Proceed as follows: (Picture 4.) - hang the awning with square bar into the bracket. - Insert locking screw from below and tighten it with a size 6 allen key. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 43 OF 84

44 ADJUST THE AWNING PITCH (IF NECESSARY) The pitch (0º...45º) can be adjusted if required. Attention. Danger of damage when adjusting! Project the awning approximately 1/3 during adjusting. Otherwise the joint screw can get damaged. Adjust the arms in turn a maximum of 10º each time. Adjust the pitch (picture. 3, pos.1, adjust nut SW17). Picture 4. Installing of Coupled (Joined) Hoods (option) Coupled awnings consist of single awnings. The awnings get coupled (joined) with connection joints. RISK OF INJURY! Loosen holding bands only after coupling of all awnings! The folding arms are under tension. Awning projects abruptly. Proceed with single installation: Determine the Position of Brackets Lay awnings next to each other at mounting location. Determine the position of the brackets on the installation surface using the appropriate placement tables. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 44 OF 84

45 Coupled Awnings (Fix Brackets onto Installation Surface) Proceed as follows: - Mark the fixing holes for the first bracket. - For concrete or brick work, drill holes to correspond with the fixing system size and recommendations. - For wood, drill holes according to the depth of the coach bolts being used. - Screw on bracket. - Align the bracket with a spirit level vertically. - If needed, pack out the bracket. - Mount further brackets in line with the first bracket. Use a string to ensure perfect alignment. - Use a tape measure to determine the correct spacings between brackets. HANGING THE AWNING Proceed as follows: (Picture 5.) Picture 5. - Insert awning with square bar into the brackets; insert locking screws from below and tighten them manually. - Push awnings towards each other, (hood profiles must be touching) for positioning factory made connecting pins (picture. 5, pos.6). - Tighten locking screws. - Connect the coupling joint (picture. 5, pos.1, size 5). - Remove bands. - Project awning completely. - Loosen hexagonal screws (picture. 5, pos. 1, size 5) of coupling joints slightly. - Produce equal fabric tension by twisting the roller tubes. - Tighten hexagonal screw (picture. 5, pos. 1, size 5) of coupling joints. - Make a test run. - Drill coupling joint into position of fixing screw (picture. 5, pos. 2) - Tighten fixing screw (picture. 5, pos. 2). ADJUST THE AWNING PITCH (IF NECESSARY) See page 123. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 45 OF 84

46 Installation of Fabric Cover (Intermediate fabric covering the gap between the two awnings) Proceed as follows: - Remove, in hem stitching (of fabric cover) pre-assembled flange nut (picture. 6, pos.1). - Project awnings approximately 100cm. - Loosen one of pre-assembled holders (picture. 6, pos.2) by means of a wrench (size 6). - Insert fabric guide tube (picture 6, pos.3) into holder (picture 6, pos.2). - Fix holders (picture. 6, pos.2). - Insert barrel arbor (picture 6, pos.4) into holders (picture. 6, pos.2). - Pre-tension barrel arbor (picture. 6, pos.4) in unrolling direction according to projection approximately 3 to 5 turns. - Check tension of barrel arbor (picture. 6, pos.4); fix flange nut 500 (picture. 6, pos.5) into hem stitching (of fabric cover) by means of screws (picture. 6, pos.6) and small flange nut (picture. 6, pos.7). - Pull fabric cover fabric (picture. 6, pos.1) towards front rail (fabric cover is located underneath awning fabric). - Push front rail a little backwards. - Insert slit cover fabric and flange nut 500 (picture. 6, pos.5) with small flange nut (picture. 6, pos.7) completely on one side into profile lane. Insert fabric cover into second front rail, and screw it. Connect front profile with factory-made pre-assembled connecting pin. (picture. 6, pos.8). - Make a test run. Picture 6. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 46 OF 84

47 INSTALLATION OF ELECTRIC MOTOR & AUTOMATIC CONTROLS (OPTIONAL) Electrical installations may only be carried out by suitably qualified personnel. Ensure that manufacturer s instructions are followed exactly. The conventional rules of technique must be preserved. Assembly must be performed according to VDE and EMV. Disassembly Disassembly (Removal) has to happen in reverse order to assembly. Risk of Injury! In order to avoid any uncontrolled movement, folding arms must be secured, with holding bands, prior to any attempt to remove. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 47 OF 84

48 GARDA Semi-Cassette Folding Arm Awning Joiner System QM ISO 9000 GARDA 1.5M TO 3.0M PROJECTION 500mm Long Roller Support Bracket Support Bracket GARDA 3.5M & 4.0M PROJECTION 495mm Roller Support Bracket Support Bracket 650mm Long Roller REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 48 OF 84

49 REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 49 OF 84

50 COMO FULL-CASSETTE Folding Arm Awning The Como Full-Cassette Folding Arm Awning is designed in a simple, non obtrusive, rounded rectangle design. This awning suits almost any home style. The Como Folding Arm Awning represents the top level of Folding Arm Awning luxury and when the awning is fully retracted, all hardware and fabric is concealed inside the casement, giving a neat, clean look. The standard installation brackets are concealed behind the awning and are not visible when looking at the awning face. INSTALLATION: The information contained within this document is specific for use by qualified technicians. To install the products properly, the instructions must be followed. Please read this entire document before proceeding. This awning fulfils the requirements of CE-conformity. Leiner GmbH Augsburger Straße Horgau 05 EN awning for outdoor usage wind resistance class: 2 [max wind speed 35kph] These instructions have been written for authorised personnel and require basic technical knowledge, as well as knowledge of statutory provisions. COMO FULL-CASSETTE OPTIONAL ITEMS: - Small Rain Hood Small Standard Rain Hood can be joined (optional) Hood Manual Crank Operation Motorised Operation (optional) REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 50 OF 84

51 SAFETY & WARNING ADVICE: A minimum of 2 people are necessary for proper installation for widths up to 3m. The awnings weigh approximately 22kgs per metre. More personnel are required accordingly as the width increases and the installation height becomes greater. RISK OF INJURY The folding arms are under tension. Remove holding bands only after installation. CAUTION - ELECTRICITY - DANGER! Electrical installations may only be executed by qualified personnel Instructions. Single installation steps are marked with ( ). Follow these steps sequentially. GENERAL ADVICE: Tools The following tools are required for installation: - Tape measure - Spirit level - Open-ended spanner SW17 - Allen key size 4,5 - Hammer drill - Masonry drill or Wood drill If the mounting surface is concrete or solid brick then 12mm x 75mm Dynabolts are recommended. Alternatively a Hilti chemical fix system or similar is strongly recommended for all installation involving aged, hollow or soft brick. For mounting brackets onto timber beams 12mm x 75mm coach bolts are recommended. If utilising rafter brackets onto timber beam fitted on the underside of the eave, 12mm x 100mm bolts are recommended. To ensure weather protection when optional small rain hood is fitted, we recommend that a silicone sealing agent be used to seal the hood to the wall surface. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 51 OF 84

52 COMO FULL-CASSETTE Component Diagram PART No. DESCRIPTION PART No. DESCRIPTION 1 Ceiling bracket 15 Fabric guide bracket with flange nut 3 Bracket 300mm/200mm/120mm 16 Arm bracket with flange nut 4 Clamp part with screw DIN 7984 M8x16 A2 17 Folding arm left/right 5 Cassette Hood Profile 18 Arm-middle-joint with flyer chain 6 Boosting Profile 19 Flange nut 7 Side bearing cover left/right 20 Front rail cover left/right with screw DIN 7981 ST 3,5x25 A2 8 Bearing lock 21 Front rail profile 9 Bearing with flange nut 22 Roller tube end cap 10 Bearing support 23 Track filling profile 11 Axle-bevel gear 4,4:1 with end stopper or electric motor 24 Wall rear profile 12 Gear adaptor 25 Crank 13 Roller Tube 29 Down holding device for cassette hood profile 14 Fabric guide profile REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 52 OF 84

53 The awning is delivered in a completely assembled condition (except when ordered with optional Small Rain Hood - the Small Rain Hood needs to be installed at the same time as the brackets). DETERMINE THE POSITION OF THE BRACKETS Determine the position of the brackets on the installation surface using the appropriate bracket placement table. DANGER OF DAMAGE All brackets supplied must be installed due to safety reasons. Bracket distance may differ slightly from the ideal point (max 100mm) the distance is measured from cassette end, up to the of the bracket. NOTE: The following measurements are depicted in millimetres (mm). For awnings, in-between dimensions refer to bigger width. In the tables below, quantity and position of brackets are valid only for concrete surface. Bracket Placement Tables: Table 1. for awnings with a Table 2. for awnings with a 1500, 2000 & 2500mm 3000mm projection projection width of the awning amount of brackets 200 bracket ½ 120 bracket 3 arm fixing up to width of the awning amount of brackets 200 bracket ½ 120 bracket 3 arm fixing up to Table 3. for awnings with a Table 4. for awnings with a 3500mm projection 4000mm projection width of the awning amount of brackets 200 bracket ½ 120 bracket 3 arm fixing up to width of the awning amount of brackets 300 bracket ½ 120 bracket 3 arm fixing up to REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 53 OF 84

54 The awning gets delivered completely assembled [excluding an optional hood] DETERMINE THE POSITION OF THE BRACKETS Picture 1. Proceed as follows: - Mark the fixing holes for the first bracket. - For concrete or brick work, drill holes to correspond with the fixing system size and recommendations. - For wood, drill holes according to the depth of the coach bolts being used. - Screw on bracket. - Align the bracket with a spirit level vertically. - Mount further brackets in line with the first bracket. Use a string to ensure perfect alignment. - Use a tape measure to determine the correct spacings between brackets. For awnings with an optional standard rain hood, the hood can be installed after the awning is fitted if there is enough room otherwise install the hood after the brackets and before the awning. ATTENTION: BRACKETS MUST BE MOUNTED ABSOLUTELY ALIGNED! IF NOT, CASSETTE BODY MAY TWIST, TOP HOOD COVER MAY ARCH AND THEREFORE NOT CLOSE PROPERLY. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 54 OF 84

55 FIXING POINT BRACKETS NOTE: The following measurements are depicted in millimetres (mm). HELPFUL HINT: USE OF SPACER BLOCKS (OPTION) The use of a spacer block will assist with the aligning of bracket, as the hook is not on the same level as its lower bar. Proceed as follows: (Picture 2.) Picture 2. - Put spacer block (pos.1) onto profile hook of bracket (pos.2) - Put spirit level (pos.3) onto edge of spacer block - Ensure vertical alignment with the use of a spirit level. NOTE: It is imperative that all brackets for the Como Awning provide a perfectly flat surface to mount onto. They must also be all perfectly horizontal AND perpendicular. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 55 OF 84

56 IF CEILING FIXING Proceed as follows: (Picture 3.) Picture 3. - Firstly secure ceiling bracket (1) onto wall bracket (3). - Then fix combined brackets to mounting surface. - Proceed with hanging the awning as per procedure below. HELPFUL HINT: USE OF SPACER BLOCKS (OPTION) The use of a spacer block will assist with the aligning of bracket, as the hook is not on the same level as its lower bar. Proceed as follows: (Picture 4.) Picture 4. - Put spacer block (pos.1) onto profile hook of bracket (pos.2) - Put spirit level (pos.3) onto edge of spacer block - Ensure vertical alignment with the use of a spirit level. NOTE: It is imperative that all brackets for the Como Awning provide a perfectly flat surface to mount onto. They must also be all perfectly horizontal AND perpendicular. HANGING THE AWNING Proceed as follows: (Picture 5.) Picture 5. - Have the clamp part (pos.3) with screws and allen key (SW5) ready! The clamp part (pos.3) must fit flush with its square outline (A) at the bracket (pos.1). - Cassette profile (pos.2) must be inserted into the upper slot of the bracket (pos.1). - lock awning immediately with the clamp part (pos.3) and screw. - make sure that clamp part (pos.3) is flush with the bracket (pos.1). REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 56 OF 84

57 INSTALLATION OF HOLD DOWN BRACKET FOR HOOD (ONLY FOR AWNINGS OVER 4500MM) The hold down bracket ensures a firm closure of cassette, without a gap in the. For assembly of hold down bracket: Proceed as follows: (Picture 6.) Picture 6. - Fit hold down bracket device from the side, between wall bracket (support bracket) and cassette profile. - Clamp with pre-assembled screw against wall bracket and screw (allen key size 4) till the front edge of roof profile reaches the required position. ADJUST THE AWNING PITCH (ONLY IF NECESSARY) The awning pitch (0º...45º) is adjusted at the joint (picture 6. pos.1). Attention. Danger of damage when adjusting! Project the awning slightly (approximately 1/3). Otherwise the joint screw gets damaged. Adjust arms in turn a max of 10º each at a time. Picture 7 Proceed as follows: (Picture 7.). - Project awning approximately 1/3. - Remove cap or make adjustment at the adjustment nut (SW 17, pos.1) Repeat for other arm. - Project awning completely and check arm adjustment. Check front rail is level by using a spirit level. Do not fully close awning unless front rail is level as it may not close completely into the cassette. INSTALLING THE SMALL RAIN HOOD (OPTION) THE OPTIONAL RAIN HOOD HAS BEEN DESIGNED TO KEEP WATER FROM RUNNING DOWN THE BACK OF THE COMO AWNING. The hood must be installed after the wall brackets and before the awning. Proceed as follows: - Screw the angle bracket (1) to the wall brackets (2). - Put the hood (3) on. - Align the small hood and tighten the nuts and bolts (4) - Then hang the awning REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 57 OF 84

58 INSTALLING OF COUPLED (JOINED) AWNINGS (OPTION) Coupled awnings are two single awnings. The awnings get coupled with connecting joints. RISK OF INJURY Folding arms are under spring tension. Arms may project without warning. DETERMINE THE POSITION OF BRACKETS Determine the position of the brackets on the installation surface using the appropriate placement tables. FIX BRACKETS ONTO ASSEMBLY SURFACE Proceed as follows: - Mark the fixing holes for the first bracket. - For concrete or brick work, drill holes to correspond with the fixing system size and recommendations. - For wood, drill holes according to the depth of the coach bolts being used. - Screw on the bracket. - Align the bracket with a spirit level vertically. - If needed, pack out the bracket. - Mount further brackets in line with the first bracket. Use a string line to ensure perfect alignment. - Use a tape measure to determine the correct spacings between brackets. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 58 OF 84

59 HANGING THE AWNING Proceed as follows: (Picture 8.) Picture 8. - Hang single cassette parts into the brackets. and lock them immediately with clamp part and screws. - Project awnings on drive side approximately 300mm. - Connect coupling joint (pos.3,4) with hexagonal screws (pos.1, size 5). - Remove holding bands on arms. - Project awning completely. - Connect cassette parts with 2 connecting pins (pos.7). Connecting pins are already factory-made pre-assembled in the corresponding profile lanes of roof profile (picture 1. pos.5) and of wall profiles. (picture 1., pos.24). - Loosen slightly the hexagonal screws (pos.1 size 5) of coupling joints. - Ensure equal fabric tension by twisting the roller tube. - Tighten hexagonal screws (pos.1, size 5) of coupling joints. - Make a test run. - Drill coupling joint with metal drill (Ø 5mm) into position of fixing screw (pos.2). - Tighten fixing screw (pos.2, size 5). ADJUST THE AWNING PITCH (ONLY IF NECESSARY) See (picture 6.) on page 136. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 59 OF 84

60 INSTALLATION OF GAP COVER The gap cover, covers the gap between the 2 cassettes. It runs underneath the awning fabric and above the fabric guide tube. (picture 8, pos.2) Proceed as follows: (Picture 9.) Picture 9. - Remove in hem- stitching of gap cover fabric pre-assembled clamp (pos.6). - Project awnings approximately 500mm. - Loosen one of pre-assembled holders (pos. 1) by means of a wrench (SW 5). - Insert fabric guide tube (pos.2) into holders (pos.1). - Fix holders (pos.1). - Insert barrel arbor (pos.3) into holders (pos.1). - Pre-tension barrel arbor (pos.3) in unrolling direction according to projection approximately 3 to 5 turns. - Check tension of barrel arbor (pos.3). - Fix fabric clamp (pos. 6) into hem stitching of gap cover fabric by means of screws and small flange nut (pos.7). - Pull gap cover fabric (pos.4) above fabric guide tube (pos.2) towards front rail. - Push front profile slightly backwards. - Insert gap cover fabric and fabric clamp (pos.6) with small flange nut (pos.7) completely on one side into profile channel. - Insert, and screw small flange nut (pos.6) into second front rail (pos.5). - Connect front rail with flange nut (pos.8) into lower gap of profile. - Complete a test run. NOTE: Flange nut (pos.8) is located in the front profile (pos.5) when delivered. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 60 OF 84

61 COMO FULL-CASSETTE Folding Arm Awning Joiner System QM ISO 9000 COMO FULL-CASSETTE PROJECTION 1.5M TO 3.0M 495mm Roller 500mm Long Roller COMO FULL-CASSETTE PROJECTION 3.5M & 4.0M 645mm Roller 650mm Long Roller REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 61 OF 84

62 INSTALLATION OF MOTOR AND AUTOMATIC CONTROLS (OPTIONAL) Motorised awnings are delivered with the motor already installed. Electrical installations can only be completed by qualified tradesmen. Any other options are delivered separately and also must be installed only by a qualified electrical trades person. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 62 OF 84

63 OFFICE USE ONLY COMO FULL-CASSETTE FOLDING ARM AWNING STANDARD AWNING DEALER: DATE: CUSTOMER: OPTIONAL EXTRAS RECEIVED: ENTERED: SALES ORDER: HARDWARE COLOURS 9006 SILVER PEARL OR CHOOSE FROM STANDARD DULUX POWDER COATING COLOURS* * (Powder Coating requires a two (2) week additional lead time) COLOUR NAME FRONT RAIL NO FABRIC VALANCE AWNING CRANK LENGTH 1600mm STANDARD 800mm 1200mm 2000mm OR SPECIAL BRACKETS - NOMINATE REQUIRED NUMBER UNIVERSAL RAFTER BKT SET Part No (this bracket set is only applicable for top fixing when using a timber support) UNIVERSAL FASCIA RAFTER BKT SET Part No (this bracket set is only available for arm projections up to 3500mm) SPREADER PLATE Part No SPREADER PLATE Part No SMALL RAIN HOOD OPTION COLOUR MATCHED TO AWNING HARDWARE NOTE: HOOD ONLY AVAILABLE WITH WALL BRACKET FIXING TIMBER BRICK/ MASONRY WALL BRACKET ONLY WALL BRACKET CAN BE USED WITH SMALL RAIN HOOD OPTION FIXING CEILING BRACKET FOR CEILING FIX A WALL BRACKET IS ALSO REQUIRED. HEATING AND LIGHTING SYSTEMS 1400W INFRA-RED HEATER (SILVER PEARL) 2800W 2.5M INFRA-RED HEATING AND LIGHTING COMBO (SILVER PEARL) HARD WIRED MOTORISATION OR RTS MOTORISATION WALL INSTALLATION BRACKET MOTORISATION: NOMINATE MOTORS AND ACCESSORIES ALONG WITH PART NUMBERS AND QUANTITY MOTOR: CONTROLS: ACCESSORIES: ROOM QTY WIDTH PROJECTION SOLAIRE FABRIC NUMBER CONTROL SIDE/ MOTOR PROJECTION OPTIONS: 1500mm, 2000mm, 2500mm, 3000mm, 3500mm & 4000mm MAXIMUM SINGLE AWNING WIDTH: 6500mm MAXIMUM JOINED WIDTH: 13000mm PRICE REF: FACAS 7/2010 ONE AWNING PER ORDER FORM Customer Signature... Date... REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 63 OF 84

64 NISSE FOLDING ARM AWNING The Nisse is a compact sized full cassette awning. Designed to be unobtrusive, the Nisse Awning is capable of covering an area of 5 metres wide and 3.5 metres projection, making the Nisse Awning a versatile and modern addition to any home. The increasingly popular small sized compact full cassette awning offers strength and durability against the harsh Australian environment while keeping the consumer s home cool and protecting against harsh UV radiation. NISSE EXPLODED VIEW DIAGRAM PART NO DESCRIPTION 1 Bracket 2 Rafter bracket left/right with 10x35 fixing screws 3 Bottom profile 18 Folding arm, left/right 4 Roof profile 5 Clamping part with M 8x20 A2 special screw 6 Bevel gear or electric motor 7 Gear adapter 8 Cap 9 Screw, DIN 912 M 10x60 A T2 inclination adjustment 11 Bearing bracket, left/right 12 T1 inclination adjustment 13 Side bearing, left/right, with collar bushes 14 Set screw 10x30 A2 15 Cap 16 Pierced disk 17 Centre joint of arm with flyer chain, left/right (alternatively double-strand cable) PART NO DESCRIPTION 18 Folding arm, left/right 19 Front profile with screws and washers 20 Washer 21 Knurled bolt 22 Front profile cover, left/right with screws 23 Front profile 24 Eccentric screw with threaded bush 25 Roller tube bearing with stop block with screws 26 Roller tube end plate 27 Roller tube 28 Ceiling bracket 29 Type plate, electrical data where applicable 30 Track filling profile REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 64 OF 84

65 TOOLS The following quality tools are required for the assembly and installation process: rule, plumb line, spirit level, size 5, 6 and 8 hexagon socket spanners; hammer drill or drilling machine, drill and drilling tools depending on the fixing system. MOUNTING The awning is supplied assembled. Carry out the individual steps below (1 to 4): 1. FIX THE BRACKETS TO THE MOUNTING SURFACE Decide on the positions of the brackets in the installation location. The brackets can be fixed to the wall or ceiling, depending on the type. Only versions with a motor can be mounted in an alcove. For mounting on rafters, the brackets are each attached to a rafter bracket. Risk of damage The entire surface of the brackets must lie on a load-bearing substrate; foam-filled substrates are unsuitable. Proceed as follows: Mark mounting holes for the first bracket. Fit plugs depending on the fixing system. Screw on the bracket. Line the bracket up using the spirit level. Apply underlay if needed. Using the plumb line, mount the second bracket flush with the first one. Wall one. Ceiling Rafter Reference edge for plumb line W Alcove (only in case of electric motor) max. 170 mm Soffit bracket min 45 mm min 242 mm min 60 mm 2. Fit the awning REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 65 OF 84

66 2. FIT THE AWNING Fig. 2 Proceed as follows (Fig. 2): Keep the clamping parts (item 3) with screws and 5 mm hexagon socket spanner within reach! The rounded groove (B) of the clamping part (item 3) must lie flush against the bearing bracket (item 2). Suspend the bearing bracket (item 2) of the awning in the upper groove of the brackets (item 1). Secure the awning immediately with the clamping part (item 3) and a screw. Make sure that the clamping part (item 3) is flush with the bearing bracket (item 2). Versions with a gear only: Push the gear lug into the gear shaft from below. Secure the gear lug with a cotter pin. 3. Set the incli 3. INSTALLING THE BEARING BRACKETS 3.0 Insert the grub screw in the top section of the bearing clamp. The point of the screw should be facing as shown in the image below. 3.1 Using a size 5 hexagonal socket spanner tighten the grub screw (as shown below). REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 66 OF 84

67 3.2 Position the bottom section of the bearing in place (as shown below) and using a size 6 hexagonal socket spanner to tighten the screw. 3.3 Ensure the latch on the top of the bearing bracket is positined firmly in place on the wall bracket (as shown in image below). REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 67 OF 84

68 4. SET THE INCLINATION ANGLE The inclination of the awning (with a motor and gear: 0 40 ) is set at the side bearings. 4.1 ROUGH SETTING The side bearings can be preset roughly at an angle of 10. Risk of damage! The rough setting must be carried out with a second person Loosen the clamping screws (item 2) no more than 2 turns, otherwise the connection with the side bearing will be lost. Proceed as follows (Fig. 3): Fig. 3 Extend the awning by about 50 cm. Loosen the clamping screws (item 2) no more than 2 turns. Bring the cassette to the desired inclination angle. Tighten the clamping screws (item 2). Fit the side bearing caps (item 1). 1 2 Precise setting 4.2 PRECISE SETTING There are set screws in the side bearing to enable precise setting. ceed Proceed as follows as follows (Fig. 3/4): (Fig. 3/4): Fig. 4 Extend the awning. Remove the side bearing caps (Fig. 3, item 1). Loosen the clamping screws (Fig. 3, item 2) about 1/2 a turn. Remove the caps (Fig. 4, item 1). Set the desired inclination angle, see case 1 or case 2. Relieve the folding arms for precise setting. Set the inclination on both sides to ensure horizontality. Refit the caps (Fig. 4, item 1). Tighten the clamping screws (Fig. 3, item 2). Refit the side bearing caps (Fig. 3, item 1). REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 68 OF 84

69 CASE 1: RAISING THE FRONT PROFILE: Loosen the lower set screw (B) with a 5 mm hexagon socket spanner. Screw in the upper set screw (A) with a 5 mm hexagon socket spanner. Screw in the lower set screw (B) as far as it will go. CASE 2: LOWERING THE FRONT PROFILE: Loosen the upper set screw (A) with a 5 mm hexagon socket spanner. Screw in the lower set screw (B) with a 5 mm hexagon socket spanner. Screw in the upper set screw (A) as far as it will go. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 69 OF 84

70 OFFICE USE ONLY NISSE FULL-CASSETTE FOLDING ARM AWNING STANDARD AWNING DEALER: DATE: CUSTOMER: OPTIONAL EXTRAS RECEIVED: ENTERED: SALES ORDER: HARDWARE COLOURS FRONT RAIL SPECIAL BRACKETS - NOMINATE REQUIRED NUMBER 9006 SILVER PEARL OR CHOOSE FROM STANDARD DULUX POWDER COATING COLOURS* * (Powder Coating requires a two (2) week additional lead time) COLOUR NAME NO FABRIC VALANCE AWNING CRANK LENGTH 1600mm STANDARD 800mm 1200mm 2000mm OR UNIVERSAL RAFTER BKT SET Part No (this bracket set is only applicable for top fixing when using a timber support) UNIVERSAL FASCIA RAFTER BKT SET Part No (this bracket set is only available for arm projections up to 3500mm) SPREADER PLATE Part No SPREADER PLATE Part No TIMBER BRICK/ MASONRY FIXING WALL BRACKET CEILING BRACKET HEATING AND LIGHTING SYSTEMS 1400W INFRA-RED HEATER (SILVER PEARL) 2800W 2.5M INFRA-RED HEATING AND LIGHTING COMBO (SILVER PEARL) HARD WIRED MOTORISATION OR MOTORISATION: NOMINATE MOTORS AND ACCESSORIES ALONG WITH PART NUMBERS AND QUANTITY MOTOR: CONTROLS: ACCESSORIES: ROOM QTY WIDTH PROJECTION SOLAIRE FABRIC NUMBER CONTROL SIDE/ MOTOR PRICE RTS MOTORISATION WALL INSTALLATION BRACKET PROJECTION OPTIONS: 1500mm, 2000mm, 2500mm, 3000mm & 3500mm MAXIMUM SINGLE AWNING WIDTH: 4000mm ONE AWNING PER ORDER FORM Customer Signature... Date... REF: 2015_OrderForm_Nisse_Full_Cassette REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 70 OF 84

71 SUNRAIN 1 AWNING OPTIONAL RAIN HOOD CAN BE FITTED OVER AWNING OPTIONAL INFRARED HEATING SYSTEM CUSTOM MIDDLE STRINGERS OFFER EXTRA SUPPORT AND SUPPORTS FABRIC ENSURING WATER RUN OFF MANUAL CRANK OR MOTORISED CONTROL OPTIONS OPTIONAL VARIABLE VALANCE IN 10 EXCLUSIVE FABRICS PITCH CAN BE VARIED FROM 5 TO 45 DEGREES FRONT RAIL DESIGNED FOR WATER RUN OFF OPTIONAL WIND PROTECTION SYSTEM TO STABILISE FRONT BAR 20 EXCLUSIVE PVC 100% WATER PROOF FABRIC REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 71 OF 84

72 PICTURE 1 EXPLODED COMPONENT DIAGRAM PART NO DESCRIPTION 1 wall bracket with locking screw M8x65 2 ceiling bracket with locking screw M8x65 3 roller tube (steel, galvanized) 4 side bearing left/right 5 square bar (steel, galvanized, powder coated) 6 bevel gear 4, 4:1 or electric motor 7 gear adapter 8 roller tube end cap 9 a: tracking adjustment joint 10 b: joint cover left/right 11 folding arm left/right 12 arm- middle joint with Flyer chain left/right 13 holder supporting stringer 14 supporting stringer 15 Marcesa stringer 16 flange nut 17 side cover for front profile left/right with screw DIN x90/5x45 18 front profile 19 safety advice 20 label / if needed electric data REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 72 OF 84

73 MEASURING INSTRUCTIONS WIDTH 1. Determine the width required to be covered with the client. Taking in light fittings and down pipes etc. 2. Determine the best method of securing mounting brackets to the area selected. The methods are as follows: a) Rafter bracket sets may be used to suspend the awning from rafters. Tiles must be pushed back for access. The rafter bracket is then bolted to the rafter so that the mounting surface sits on the eaves lining. The awning mounting bracket is then bolted through the eave lining to the rafter bracket (see sketch). b) The facia bracket should be used when the head clearance is not sufficient. Houses that are built on concrete slabs generally have this problem. A slot is made next to the roof rafter through the fascia board. This allows the bracket to slide beside the roof rafter, which is then bolted together. Note : access same as rafter bracket by sliding back tiles (see sketch). EAVE c) Alternatively, the reversed facia bracket can be used to gain even more height (see sketch). Note: this is not a standard bracket, must be ordered as a Reverse Facia Bracket. EAVE REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 73 OF 84

74 d) Flat roof reversed facing bracket may be used if you have a flat roof with a concealed guttering. Note: this is not a standard bracket, must be ordered as a Flat Roof Reversed Facia Bracket. e) If face-fixed to bricks, there must be at least seven courses above the mounting position and the mounting plate is used with the standard mounting bracket to spread the load evenly over three courses of brick (see sketch). A minimum of four bricks below the mounting plate is recommended f) The standard mounting bracket may be bolted directly to the rafter using steel backing plates. (See sketch). If unable to use the backing plates you may use a minimum of 100mm coach blots x 10mm diameter to attach the brackets to the rafters. 3. Determine control side (viewed from outside looking at awning). DROP/PROJECTION The drop given on the order form is the arm size which is either 1600mm,1750mm, 2100mm, 2600mm, 3100mm or 3600mm. NOTE: The arm size is not the projection of the awning. To calculate the projection use the Drop & Projection Chart. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 74 OF 84

75 SUNRAIN INSTALLATION INSTRUCTIONS When the awning is fully extended, at a pitch of at least 5 degrees, protection against water accumulation can be provided. (Performance class 2 (56 l/m² x hours) as per DIN EN 13561) Front Profile Height (for pitch 5 to 15 ) Picture 2 A = projection B = reduction in height C = reduction of the height at 5 to 15 pitch at the middle stringer α = pitch angle B = the difference between the top edge of the wall bracket and the bottom edge of the folding arm at the front rail excluding any allowances for the valance. Note: a 5º pitch is considered as standard. When using ceiling bracket add 2.5 cm to measurement B in tables Reduction In Height B In Centimetres projection A when α = mm 52cm 2500 mm 62cm 3000 mm 70cm 3500 mm 80cm 4000 mm 88cm Reduction In Height B In Centimetres NOTE: Increasing the pitch angle will lower the clearance of the front rail from the ground. when α = 7.5 when α = 10 when α = 15 60cm 68cm 83cm 72cm 82cm 102cm 82cm 93cm 118cm 95cm 110cm 138cm 106cm 123cm 157cm C: height reduction on the middle stringer at a pitch of 5º or 7.5 degrees. projection A measure C when α= 5 measure C when α= mm 9.1 cm 13.7 cm 2500 mm 10.8 cm 16.2 cm 3000 mm 13.4 cm 20.2 cm 3500 mm 15.0 cm 22.6 cm 4000 mm 19.5 cm 29.3 cm The addition of a Variable Valance will add approx 30% to the reduction in height in the above charts. i.e. the additional weight will make the front bar of the awning drop closer to the ground. For this reason Variable Valances are not recommended for awnings with projection greater than 3000mm. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 75 OF 84

76 INSTALLATION (CONTINUED) The awning gets delivered completely assembled [excluding optional hood] Follow the installation steps (1 to 4) 1. Determine the position of the brackets (see pic 3) Picture 3 IMPORTANT NOTE: When installing brackets they must be both perpendicular and string lined to ensure perfect alignment. Note: When using ceiling brackets in association with Rafter Brackets it is essential that an additional dressed timber beam [200mm x 50mm minimum] be installed under the eaves using 100mm x 12mm coach bolts [not supplied]. This will facilitate an optimum spread of the awning weight and will enable the ceiling brackets to be installed close to the arms, in their correct positions. This is necessary as the spacing of the rafters will not align with the required position of the ceiling brackets. Prior to the awning installation we recommend the rafter brackets and the dressed timber beam be installed to allow the customer to paint the timber. WARNING! all brackets supplied must be installed due to safety reasons. IMPORTANT NOTE: Awnings with Hood The hood must be installed after the wall mounting brackets have been installed and prior to the installation of the awning. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 76 OF 84

77 SUNRAIN 1 Awning INSTALLATION (CONTINUED) The type and quantity and position of brackets changes according to the awning width and projection. The quantity and mounting position of the brackets are listed in tables below. The distance is measured from outside of the awning, including the side bearing, up to the of the bracket. Measurements are in cm. For awnings with Variable-Valance width of 4000mm to 5250mm with a 3000mm projection, the quantity of fixing brackets increases, the revised total quantity is listed inside brackets (.) in the chart Table 1 - Arm fixing point - For awnings with a 3000mm projection Width of the awning Amount of brackets Bracket 1&2 Bracket 3&4 Bracket 5 Arm fixing* 6 Up to: nil 27 nil (4) 13 nil or (35) nil (5) 19 nil or (53) Centre (5) 32 nil or (60) Centre (5) 32 nil or (60) Centre (5) 44 nil or (72) Centre (5) 44 nil or (72) Centre Centre Centre Centre Centre Centre 99 Table 2 - Arm fixing point - For awnings with a 3500mm projection Width of the awning Amount of brackets Bracket 1&2 Bracket 3&4 Bracket 5 Arm fixing* 6 Up to: Centre Centre Centre Centre Centre Centre Centre Centre Centre Centre 99 Table 3 - Arm fixing point - For awnings with a 4000mm projection (maximum projection) Width of the awning Amount of brackets Bracket 1&2 Bracket 3&4 Bracket 5 Arm fixing* 6 Up to: Centre Centre Centre Centre Centre Centre Centre 74 *Arm-fixing: for awning sizes with in-between table dimensions, refer to next biggest width i.e. 5350mm fit as if it were 5500mm. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 77 OF 84

78 2. After determining the exact position for the brackets you can fasten the brackets on the installation surface. The brackets can be installed on walls or ceilings. Wall and ceiling brackets are 60mm wide. WARNING! The brackets must be fixed solidly to substantial surface. Hollow blocks or foam products are not suitable. Brick veneer surfaces require at least seven courses of brickwork above the bracket and four courses below. Wall Mount - (with optional hood) INSTALLATION (CONTINUED) Ceiling Mount Proceed as follows: - Mark the fixing holes for the first bracket. - For concrete or brick work drill holes to correspond with the fixing system size and recommendations. - For wood, drill holes according to the depth of the coach bolts being used. - Screw on the bracket. - Align the bracket with a spirit level vertically. - If needed pack out the bracket. - Mount further brackets in line with the first bracket. Use a string line to ensure perfect alignment. - Use a tape measure to determine the correct spacings between brackets. For awnings with rain hood, rain hood must be installed after the brackets and before the awning. 3. Hang the awning Remove holding bands and packing material ONLY after installation! Ensure there are sufficient personnel to lift the awning into the brackets Proceed as follows: - Insert the square bar of the awning into the bracket - Insert locking screws from below and tighten them. (Allen key size 6) REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 78 OF 84

79 INSTALLATION (CONTINUED) 4. Adjust the awning pitch (only if necessary) The awnings come set at 5º. If required the pitch can be changed using the adjusting nut as Indicated (No.1) on diagram. Picture 4 Attention risk of damage! Go ahead as follows: - Remove the holding bands - Project the awning only approx. 1/3rd - Adjust the pitch (adjusting nut SW 17, pos.1) - Adjust the arms in turn by max 10º degrees WARNING! ONLY remove holding bands after awning is fully installed. Folding arms are under spring tension. The awning may open suddenly. Installing the hood (option) The hood must be installed after the wall brackets and before the awning. Picture 5 Proceed in sequence: - Connect the Hood profiles. (1 and 2) into each other. - Small profile sits on top of large profile. - Insert the head of two hexagonal bolts (M10 x25). one in each slot (3 ). - Screw the angle brackets (4) onto the wall brackets (5). - Put the hood (1 and 2) onto the additional rain hood. - Angle brackets (4). - Align the hood and tighten the nuts. - Fasten the end caps with screws (6). - Then hang the awning. NOTE: When only 2 wall brackets are supplied, an additional angle will be delivered, which can be fixed straight to the wall without the need of a wall bracket. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 79 OF 84

80 INSTALLATION (CONTINUED) Variable valance (optional) If ordered, valance gets supplied from factory fully installed. Picture 6 POS COMPONENTS 1 variable valance profile (aluminium) 2 side covers left/right 3 screw DIN 7991 M 6x16 4 screw DIN ,5x19 5 axle-bevel gear 6 roller tube end cap, square 7 roller tube 8 end cap 9 down pipe 10 bearing disc 11 roller tube end cap, round 12 fabric 13 valance In case the variable valance has to be disassembled proceed as follows: - Undo 2 screws (picture. 6, pos 3. and 4.) at the side bearing (bearing side). - Pull out the valance (picture. 6, pos. 13). Screw the side covers on again. The bearing side is the opposite of crank side. DON T remove the side cover on the crank side Installation of electric motor and automatic controls - (optional) Electrical installations may only be carried out by suitably qualified personnel. Ensure that manufacturer s instructions are followed exactly. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 80 OF 84

81 INSTALLATION (CONTINUED) Manual wind protection system (WPS) - (optional) The SUNRAIN 1 Awning is rated to maximum wind speed of 35kms per hour (EN13561) With WPS attached, this significantly increases the awning s wind resistance. See tables and explanations below. Do not leave awning unattended when WPS is in use. The wind protection system must be detached before the awning is retracted. The wind protection system is not recommended for use with any motorised options. WIND PROTECT SYSTEM WIND RATINGS WIDTH PROJECTION WIND RATING LEGEND RATING WIND SPEED (KPH) KIND OF WIND DESCRIPTION 0 <1 LULL NO AIRFLOW, SMOKE RISES VERTICALLY BREEZE SMOKE SHOWS WIND DIRECTION LIGHT BREEZE RUSHING OF LEAVES, WIND CAN BE FELT ON FACE SOFT BREEZE LEAVES AND SMALL BRANCHES ARE MOVING MEDIUM BREEZE MEDIUM BREEZE BRANCHES ARE MOVING, PAPER WILL BE LIFTED FROM FLOOR FRESH BREEZE FRESH BREEZE BIGGER BRANCHES AND TREES ARE MOVING, FOAM ON LAKE STIFF BREEZE THICK BRANCHES ARE MOVING, AUDIBLE WHISTLING OF CABLES AND CORNERS STRONG BREEZE STRONG BREEZE ROCKING TREES, RESISTANCE WHILST WALKING ROUGH WIND BRANCHES BREAK OFF TREES, SIGNIFICANT RESISTANCE WHILST WALKING WPS is recommended for awnings with 3 metre projection or greater. These figures are based off sustained wind and should only be used as guide. Awning must be mounted securely to a substantial fixing surface. All awning brackets supplied must be installed. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 81 OF 84

82 INSTALLATION (CONTINUED) Proceed as follows: - Extend awning to position where you wish to locate the WPS. - Attach WPS top insert into front rail close to arms. - Mount WPS base plate to solid surface. - Fix cover plate to base plate. - Fit WPS square tube onto WPS front rail insert - rotate to lock. - Ensure square tube middle knob is loosened. - Check bottom square tube insert is attached to tube. - Fit bottom insert into base cover plate by rotating until locked. - Adjust height of WPS by sliding inner tube to required height. - To lock off tighten the middle knob. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 82 OF 84

83 INSTALLATION (CONTINUED) Infra-red heater - (optional) This heater option only comes with RTS remote control. This heater can only be mounted to the main back fixed square brace of the awning. Disassembly Disassembly (Removal) has to happen in reverse order to assembly. Risk of injury! In order to avoid any uncontrolled movement, folding arms must be secured, with holding bands, prior to any attempt to remove. REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 83 OF 84

84 SUNRAIN FOLDING ARM AWNING POSTCODE DEALER: DATE: CUSTOMER: RECEIVED: ADDRESS ENTERED: DOES THE CUSTOMER AGREE TO BEING CONTACTED BY HUNTER DOUGLAS LIMITED FOR CUSTOMER SERVICE AND MARKETING PURPOSES? YES NO SALES ORDER : STANDARD AWNING OPTIONAL EXTRAS HARDWARE COLOURS FRONT RAIL 9006 WHITE ALUMINIUM 8019 GREY BROWN 9010 PURE WHITE OR CHOOSE FROM SPECIAL COLOUR SELECTOR WITH ADDITIONAL (3) THREE WEEKS LEAD TIME RAL NO. WALL BRACKET CEILING BRACKET ONLY WALL BRACKET CAN BE USED WITH HOOD OPTION COLOUR NAME NO FABRIC VALANCE 1400mm STANDARD 1200mm 1600mm 1800mm 2000mm 2400mm OR OPTIONAL RAFTER BRACKET ( ) TIMBER BEAM IF REQUIRED, THESE RAFTER BRACKETS MUST BE ORDERED SEPARATELY, AS THEY ARE NOT SUPPLIED WITH THE AWNING. TO ORDER THESE USE THE STANDARD AWNING ORDER FORM. TO ENSURE CORRECT LOCATION AND SPACING OF CEILING BRACKETS UNDER EAVES - A [200mm x 50mm] TIMBER BEAM IS ESSENTIAL. VARIABLE VALANCE RECOMMENDED FOR PROJECTIONS UP TO MANUAL VALANCE 2450mm DROP CRANK 800mm STANDARD MOTORISED VALANCE WITH RTS MOTOR 1650mm DROP SCREEN FABRIC COLOUR CODE ALL VARIABLES VALANCES WILL BE SUPPLIED WITH CONTROL SIDE SAME AS AWNING. THE ADDITIONAL OF A VARIABLE VALANCE WILL LOWER THE GROUND CLEARANCE OF THE FRONT RAIL, REFER TO CHART IN THE INSTALLATION MANUAL ALUMINIUM HOOD WITH END CAPS COLOUR MATCHED TO AWNING HARDWARE NOTE: HOOD ONLY AVAILABLE WITH WALL BRACKET FIXING. NOTE: SUNRAIN AWNING WILL NOW BE SHIPPED VIA SEA FREIGHT AS STANDARD. IF YOU WISH FOR YOUR AWNING TO BE SENT VIA AIR FREIGHT PLEASE TICK THE AIR FREIGHT OPTION. THIS OPTION WILL ATTRACT A NON-DISCOUNTABLE SURCHARGE. SEND THIS AWNING VIA: SEA FREIGHT AIR FREIGHT RTS MOTOR FOR AWNING SUN & WIND SOLIRIS RTS WIND ONLY EOLIS RTS MOTORISATION WIND ONLY EOLIS 3D WHITE OR BLACK 1 CHANNEL REMOTE FOR AWNING ONLY 1 CHANNEL REMOTE FOR SUN AND/OR WIND 5 CHANNEL REMOTE FOR USE WITH MORE THAN ONE REMOTE OPTION MANUAL WIND PROTECTION SYSTEM WPS U72 TWO LOCKABLE ARMS ADJUSTABLE HEIGHT FROM WHITE ALUMINIUM 9006 PURE WHITE 9010 INFRA-RED RTS HEATER SYSTEM WHITE ALUMINIUM 9006 PURE WHITE CHANNEL REMOTE NOTE: SEPARATE REMOTE CONTROL REQUIRED ONLY IF NOT ORDERING A 5 CHANNEL REMOTE. IMPORTANT INFORMATION ONLY CEILING BRACKET CAN BE USED WITH OPTIONAL TIMBER AND RAFTER BRACKETS CURVED OPTIONAL 170mm ROOM QTY WIDTH PROJECTION WATERPROOF PVC FABRIC NUMBER CONTROL SIDE/ MOTOR PRICE NOTE: NO FIXING BOLTS OR SCREWS ARE SUPPLIED WITH ANY BRACKETS. SEE INSTALLATION INSTRUCTIONS FOR RECOMMENDATIONS. STRAIGHT FABRIC VALANCES HAVE COLOUR COORDINATED BINDING. PROJECTION OPTIONS: 2000mm, 2500mm, 3000mm, 3500mm & 4000mm ONE STYLE AWNING PER ORDER FORM Customer Signature... Date... VER: 02 01/2016 WFG SUNRAIN FOLDING ARM AWNING ORDER FORM TDRIVE ORDER FORMS JAN HUNTERD REPLACES ISSUE DATE: JANUARY 2011 APPROVED BY: N.CROFT PAGE 84 OF 84