Catalog of DVDs of Bladsmithing Demonstrations at the Alabama Forge Council s Batson Bladesmithing Symposium. April 2008 April 2009 April 2010
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1 Catalog of DVDs of Bladsmithing Demonstrations at the s Batson Bladesmithing Symposium April 2008 April 2009 April 2010 $25.00 per DVD Sets - Save $5 per DVD. See order form for purchase information 1
2 Design Considerations of the Bowie Knife by Jim Batson, ABS Mastersmith presented at 20 th Batson Bladesmithing Symposium, April 6, 2008 Produced by H. Kent Hepworth 1) Presentation: Knife Case & Tomahawk 2) Touchmark Discussion 3) Knife Handles 4) Knife Steels & Storage Treatment 5) Bowie Knife Design 6) Knife Blade Design Considerations 7) Golden Mean Rule: Knife Design 8) Grinding Techniques: Blade & Tang All Rights Reserved - 2
3 Welding in Spring Dies by Steve Schwarzer, ABS Mastersmith presented at 20 th Batson Bladesmithing Symposium, April 4, 2008 Produced by H. Kent Hepworth 1) Session Introduction 2) Required Die Drift 3) Cracked Blade Repair Jig 4) Power Hammer (PH) Die Examples 5) PH Die & Swage Holder; Safety Tips 6) Fabricate Square & Round Swage 7) Spring Swage Forge Welding 8) Architectural Spring Swage Die Project 8) All Rights Reserved - 3
4 Silver Wire Inlay & Filework by Joe Keeslar, ABS Mastersmith presented at 20 th Batson Bladesmithing Symposium, April 4, 2008 Produced by H. Kent Hepworth 1) Session Introduction 2) Pattern Concepts & Tooling Needs 3) Materials & Stock Preparation 4) Layout Primary Scroll 5) Install Primary Scroll 6) Secondary Scroll Considerations 7) Scroll Termination Pin 8) Finishing Considerations & Techniques All Rights Reserved - 4
5 Blade Forging by Richard Williams, Blacksmith at Dollywood presented at 20 th Batson Bladesmithing Symposium, April 4, 2008 Produced by H. Kent Hepworth 1) Introduction and Background 2) Richard's "Favorite" Hammer 3) "Fish Mouth" Avoidance 4) Peen to Widen Blade 5) Method for Re-Curving Blade 6) Anvil "Strikes" Back 7) Working on Tang 8) First Blade Hammering Step All Rights Reserved - 5
6 Making Bowie Knives by Wade Colter, ABS Mastersmith presented at 20 th Batson Bladesmithing Symposium, April 5, 2008 Produced by H. Kent Hepworth 1) Session Introduction 2) Handle Construction: Ferrules 3) Study Genuine Historic Knives 4) A Knife Judges Thoughts 5) Combat Quality Weapon 6) Thoughts on the Ricasso 7) Comfortable Knife Maker's Shop 8) Knife Assembly All Rights Reserved - 6
7 Mosaic Damascus Billet Fabrication by Rick Dunkerley, ABS Mastersmith Session 1 of 3 presented at 20 th Batson Bladesmithing Symposium, April 4, 2008 Produced by H. Kent Hepworth 1) Introduction: Mosaic Damascus 2) Hydraulic Press (HP) Welding 3) H Press Draw before P Hammer Draw 4) Outline of Mosaic Process 5) HP Billet True-Up; Start 2 nd Billet 6) Pattern Adjustment Using Bias Forging 7) Layer Weldment Failure Repair 8) Heat Treatment Discussion All Rights Reserved - 7
8 Completing 2 nd Mosaic Damascus Billet by Rick Dunkerley, ABS Mastersmith Session 2 of 3 presented at 20 th Batson Bladesmithing Symposium, April 4, 2008 Produced by H. Kent Hepworth 1) Fabrication of 2 nd Mosaic Billet 2) Power Hammer (PH) Drawing of 2 nd Billet 3) Philosophy on Mosaic Patterning 4) Next Progression on a Mosaic Billet 5) Suggestions on Building Billets 6) Measuring Forge Temperature-2360F 7) PH Forging Mosaic Billet on Bias 8) Completed Mosaic Billet; Extract Sample All Rights Reserved - 8
9 Four Mosaic Element Tile Fabrication by Rick Dunkerley, ABS Mastersmith Session 3 of 3 presented at 20 th Batson Bladesmithing Symposium, April 5, 2008 Produced by H. Kent Hepworth 1) Introduction to Four Mosaic Element Tile 2) First Damascus Billet Configuration 3) Hydraulic Press Tile Preparation 4) P Hammer Mosaic Billet on its Bias 5) Forge Weld Mosaic Elements- Form a Tile 6) Tile Billet End Effects 7) Cutting and Etching a Tile Sample 8) Presentation Slide Show All Rights Reserved - 9
10 Tim Hancock Blade Grinding AFC 21 th Batson Bladesmithing Symposium, Rendezvous & Knife Show April 3 5, ) Introduction & Tooling 2) Special Blade Grinding Tools 3) Blade Grinding Considerations 4) Grinding Blade Chamfer 5) Blade "Hollow Grind" 6) Blade "Flat Grind" 7) Blade Tip s Shaping 8) Blade Ready for Heat Treat 9) Inserting Blade's Plunge Cut 10) The Disk Grinder 11) Final Grinding Using Finer Grits 12) Hand Finishing Jigs and Thoughts All Rights Reserved - 10
11 Tim Hancock Handles & Guards AFC 21 th Batson Bladesmithing Symposium, Rendezvous & Knife Show April 3 5, ) Introduction, Blade Geometry 2) Squaring Blade Shoulder for & "Guard Stripper" Handle Fittings 3) Fitting Guard to Blade 4) Installing a Spacer 5) A Mirror for Perfect Alignment 6) Install the Handle 7) Spacer/Handle Fitting 8) Butt Cap/Finial Preparation & Epoxy Placement & Tang Brazing 9) Butt Cap/Handle Alignment 10) Shaping Handle Assembly 11) Butt Cap/Finial Fit 12) Shaping Guard & Handle Completion Methods All Rights Reserved - 11
12 Joe Keeslar Heat Treating AFC 21 th Batson Bladesmithing Symposium, Rendezvous & Knife Show April 3 5, ) Introduction & Handout Discussion 2) Heat Treating Process 3) Hardness Test & Tempering Discussion 4) Blade Partial Heating & Quenching 5) Tempering Process 6) Know the Steel's Composition & Blade Profile Discussion 7) Full Quench Knife Blades 8) Slide Presentation: Heat Treating Handout All Rights Reserved - 12
13 Dan Petersen Blade Forging Considerations AFC 21 th Batson Bladesmithing Symposium, Rendezvous & Knife Show April 3 5, ) Introduction 2) Iron/Carbon vs. Quench Hardness Diagram 3) Effect of Forging on Steel 4) 5160 Steel 5) Temper Blade Immediately 6) Discussion of Bainite Structure after Quenching 7) Internet References & Their Use 8) Steel All Rights Reserved - 13
14 James Rodebaugh Advanced Damascus: Edge Wrapping A Cored Blade Session #1 of 2 AFC 21 th Batson Bladesmithing Symposium, Rendezvous & Knife Show April 3 5, ) Introduction & Edge Wrapping 2) Edge Wrap Prep for Welding Discussion 3) Binding of Blade Elements 4) Welding Blade Assembly Tip 5) Binding Removal to Complete 6) Power Hammer & Press Blade Welding to Complete Weld 7) Forming Blade Tip 8) Forging Blade All Rights Reserved - 14
15 James Rodebaugh Advanced Damascus: Edge Wrapping A Cored Blade Session #2 of 2 AFC 21 th Batson Bladesmithing Symposium, Rendezvous & Knife Show April 3 5, ) Continuing Damascus Billet 2) Discussion of Sanding & Fabrication Etching Damascus 3) Alternate Etching Methods 4) Return to Edge Wrapped Corded Blade 5) Power Hammer Forging 6) Hand Forging Blade's Edge Blade's Edge 7) Sketch of James Guillotine 8) Minor Separation Repair at & Hardy Tools Blade's End All Rights Reserved - 15
16 James Rodebaugh Basic Damascus AFC 21 th Batson Bladesmithing Symposium, Rendezvous & Knife Show April 3 5, ) Introduction & Damascus Handout 2) Billet Preparation & Handle Configuration 3) Indicators of a "Good" Welding Heat 4) Steps for a Twist Billet 5) Cutting and Folding the 6) Steps to Form a Jellyroll Billet Damascus Billet 7) Technique to Maintain Handle Integrity 8) Billet Preparation: Second Cut & Fold All Rights Reserved - 16
17 Steve Schwarzer Building A Gas Forge AFC 21 th Batson Bladesmithing Symposium, Rendezvous & Knife Show April 3 5, ) Introduction & Gas Forge History 2) Construction Materials & Methods 3) Casting Refractory Cementitious 4) Blower Driven Forge Burner Floor & Drain Construction 5) Demonstrating a Micro-Forge 6) Installing Kaowool/Satanite Process 7) Forming Kaowool/Satanite Top & Ports8) Installing Burner and Firing-Up Forge All Rights Reserved - 17
18 James Batson Bowie Blade Forging, Session #1 Hand Forged Blade AFC 22 nd Batson Bladesmithing Symposium & Knife Show April 8-11, ) Introduction & History 2) Hand Forging Bowie Blade 3) Bladesmithing Metallurgy 4) Blade Dimensions & Design 5) Forging Blade Tip & Taper 6) Forging Cutting Edge 7) Borax to Clean Blade, 8) Forging Clip Point Blade Planishing Heats April All Rights Reserved - 18
19 James Batson Bowie Blade Grinding, Session #2 Power Hammer Forging & Grinding Blade AFC 22 nd Batson Bladesmithing Symposium & Knife Show April 8-11, ) Hand Forged Blade Discussed 2) Blade Metallurgy Illustrated 3) Power Hammer Blade Forging 4) Removing "Fish Mouth" Process 5) Setting Bowie Blade's Point 6) Grinding Safety & Fabricating Push Stick 7) Basics of Grinding 8) Maintaining Blade/Grinder Alignment April All Rights Reserved - 19
20 James Batson Blade Heat Treating, Session #3 Grinding & Heat Treat Blade AFC 22 nd Batson Bladesmithing Symposium & Knife Show April 8-11, ) Flat Platen Blade Grinding 2) Correcting Blade Problems 3) 8" (40 Durometer) Grinding 4) Filing Jig Employment 5) Adding Cutting Edge Decoration 6) Heat Treating Blade; Metallurgy Basics 7) Preparing Oil Bath & Quenching 8) Differential Tempering Blade April All Rights Reserved - 20
21 Dan Johnson Belts, Wheels & Grinding AFC 22 nd Batson Bladesmithing Symposium & Knife Show April 8-11, ) Introduction & Purpose 2) Contact Wheel Style & Composition Hardness 3) Wheel Size, Scale Removal 4) Wet Vs. Dry Grinding; Belt Types & Belt Life & Abrasives 5) Contact Wheel Cautions 6) Finishing, Buffing & Scotch Brite & Maintenance Belts 7) Belt: Grits; Open & Closed Coat; 8) Belt Speed; flex; Weight & Grit Grading Storage; Width 9) Efficient Abrasive Use; 10) Machines & Accessories Maintenance Platen Backings 11) Serration Aggressiveness; 12) Dust Concerns & Management Static Electricity April All Rights Reserved - 21
22 Raymond Rybar Damascus Steel, Session 1: W-Pattern AFC 22 nd Batson Bladesmithing Symposium & Knife Show April 8-11, ) Introduction & Purpose 2) Initial "W-Pattern" Billet 3) Preparing "W-Pattern" Billet 4) Thoughts on Billet Handles for Forging 5) Forge Considerations; 6) Satiating Cross Box Billet Preparation with 1084 Powder 7) Preparing W-Pattern 8) Forging Cross Billet & Cookie Cutter Billets April All Rights Reserved - 22
23 Raymond Rybar Damascus Steel, Session 2: Mosaic Billet AFC 22 nd Batson Bladesmithing Symposium & Knife Show April 8-11, ) Introduction & Overview 2) Forming Intricate Damascus Patterns 3) Rybar's Detail Preservation Process4) Preparing Mosaic Billets 5) Forging Mosaic Billets 6) Create Feather Billet: Forge Weld & Fuller 7) Welding & Drawing Mosaic Billets 8) Slide Show: Examples of Rybar s Damascus April All Rights Reserved - 23
24 Raymond Rybar Damascus Steel, Session 3: Sentence Mosaic AFC 22 nd Batson Bladesmithing Symposium & Knife Show April 8-11, ) Forging to Size Heart Tile 2) Forging Pistol Tile to Dimension 3) Forming Tiles into Mosaic Sentence 4) Finalizing Pistol Tile Configuration 5) Fabricating the "Sentence Mosaic" 6) Forge "Wet Welding" Mosaics Billet 7) Edge & Spine High Carbon; 8) Forging Mosaic Billet into Hunter Blade Fuller Feather Billet April All Rights Reserved - 24
25 Raymond Rybar Damascus Steel, Session 4: Feather Tile Billet AFC 22 nd Batson Bladesmithing Symposium & Knife Show April 8-11, ) Introduction & Overview 2) Mosaic Design Discussion 3) Measuring Forge Temperature 4) Forging Feather Pattern Billet 5) Mosaic Tile Placement 6) Stacking Tile to Form Mosaic Considerations 7) Completing Feather Billet Forging 8) Etching Feather Tile Billet April All Rights Reserved - 25
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