Volta Belting Technology Ltd. Version no 8. Special. Tools Catalogue. The Next Step in Belting

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1 Volta Belting Technology Ltd. Special Tools Catalogue Version no 8 The Next Step in Belting

2 Volta Belting Technology Ltd. Tools Catalogue Volta Belting Technology has been manufacturing TPU (Thermoplastic Polyurethane) conveyor belting for over 30 years. The knowledge gained in those years of experience have gone into the design and assembly of every Volta Belting tool. We have worked with belting houses in the shops and in the field to see how our tools would be used. We also checked the conditions experienced by conveyor belting technicians on-site. What we learned in the field has gone into the design of a full and very versatile line of belting tools. Whether you buy our tools separately or in kits, the result is always the same. Volta Tools has a light-weight design so that each tool is compact, rugged and easy to use. Our tools will always provide you with a long and reliable service. var welding tools Our VaR Welding Tools inlcude a full range of products, from the R-8 Mini-Pliers for welding small profile V and round belts, up to the Easy Overlap Tool for welding the range of reinforced V and round belts. These tools are all designed to be light weight and easy to use. More importantly, they are designed for industrial use and will standup to the roughest use. Mini Pliers R-8 F-51 Pliers F-51 Pliers Easy Overlap Welding Tool

3 Var tools Pliers F-51 Cat. No This versatile tool is ideal for welding a wide range of V and round belts. - V-belts from 8/M to 32/D - Round belts with diameters from 2 mm (1/8 ) to 20 mm (3/4 ) - Flat belts with widths up to 50 mm (2 ) The F-51 Pliers is used with our Universal Welder to produce clean and exceptionally strong welds. Mini Pliers R-8 Cat. No Handles for Mini Pliers R-8 Cat. No To weld small belt profiles, use our Mini Pliers R-8. The Mini Pliers R-8 is a very versatile tool. You may weld round belts with a maximum diameter of 12 mm (15/32 ) and V belts up to section A. The Mini Pliers R-8 may be used with or without optional handles. The handles are easily mounted and provide additional grip. The Mini Pliers R-8 are available as a separate unit and also as part of the Mini VaR Tool Kit. Driller D-11 Set (Includes Driller and three bits: I, II, III) Cat. No Drill Bit I Cat. No Drill Bit II Cat. No Drill Bit III Cat. No The Driller is used for removing the reinforcing cord from the ends of reinforced VaR belts before welding. The Driller is supplied with three standard bits. The technical data sheets for reinforced belts include a column indicating which bit to use for each belt dimension.

4 Volta Belting Technology Ltd. Var tools Lowe Belt Snippers Cat. No The Lowe Belt Snippers are designed to provide a clean and accurate cut on all our VaR and narrow flat belts. The Snippers can cut all belts up to 32/D. The unique blade constuction provides a long and reliable service life. Mini-Welder (110 V/40 W) Cat. No Mini-Welder (220 V/40 W) Cat. No The Mini-Welder is used for welding all V and Round belts ranging from 76A to 60D shore hardness. The Mini-VaR Tool Kit combines al the tools necessary to work with Round belts up to 12 mm (15/32 ) and V belts up to section A. The kit includes a tool case, mini pliers, mini welder and stand, mini snippers and trimmer. blade Welder, Universal WU-1* 10 cm (4 ) Cat. No Welder, Universal WU-2 ** Cat. No Welder, Universal WU-11* 20 cm (8 ) Cat. No Welder, Universal WU-12** Cat. No Welder, Universal WU-21* 30 cm (12 ) Cat. No Welder, Universal WU-22** Cat. No * supplied with 110 VAC plug ** supplied with 220 VAC plug These welders are designed for both shop and field use. The blade length of each welder is designed for use with specific Volta Pliers. Refer to the Pliers section of this catalog to determine the correct welder for use with your Pliers. These welders are designed to be used with our F-51 Pliers.

5 Var tool Kits VaR Tool Kit (110V) Cat. No VaR Tool Kit (220V) Cat. No The VaR Tool Kit is a plastic case with foam insert to hold a set of VaR welding tools. This provides a convenient method of storing and carrying your VaR Welding Tools. The kit includes: - F-51 Pliers - WU welder (110 or 220 VAC) - D-11 Driller - Lowe Belt Snippers. The F-51 Pliers make this kit the most versatile on the market with the capability of welding V and round belts from 2 mm up to 32/D. Mini VaR Tool Kit (110V) Cat. No Mini VaR Tool Kit (220V CE) Cat. No The Mini VaR Tool Kit combines all the tools necessary to weld small belt sections. Welds round belts up to 12 mm (15/32 ) and V belts up to section A ). The kit contains: - mini pliers R-8 (Handles not shown*) - mini welder and stand - mini snippers - trimmer * Handles for the Pliers are optional. For availability contact your local Volta Belting distributor. VaR Easy Overlap Welding Kit (110V) Cat. No VaR Easy Overlap Welding Kit (220V) Cat. No The VaR Easy Overlap Welding Kit is the most up-to-date kit. It provides easy, accurate and strong connections for Volta reinforced belts. Dies are available to adapt the Pliers to receive most V and Round sizes, Ridge-Top, Super-Grip, Multi-Grip and Double-V. The kit contains: - Easy Overlap Pliers (Dies not shown*) - Welder and stand - D-11 Driller - Utility knife - Double sided tape * The kit does not include dies. Order specific dies based on the belts you intend to weld. 5

6 Volta Belting Technology Ltd. Flat belt welding and fabrication tools High quality, reliability, as well as maximum flexibility are only some of the benefits you will receive when using our Flat Belt Welding and Fabrication Tools. Flat conveyor belts range in widths from less than 50 mm (2 ) up to 2 meters ( 80 ) and more. We manufacture a variety of tools capable of welding a broad range of belts, both in the shop and the field. Volta Tools have a unique and versatile design, making the welding process reliable. Our tools are durable and rugged, and do not require cooling water or air pressure. The reason behind this: we make the mechanical parts of aluminium. What s more, the entire structure is open and easy to work with. We designed our tools for ease of handling and use. Most units can be transported and operated by one technician. And if the welding belts are over 1.5 m (60 in width), they require only two people for handling. Remember: With Volta Tools all your welds and fabrications are strong, reliable and will last as long as your belt life. Flat Butt Welder FT Electrode Welder 6 Welding narrow flat belts with F-51 Electrode welding of cleats

7 FLAT BELT fabrication TOOLs Leister Triac S 110V/1600W Cat. No Leister Triac S 220V/1600W Cat. No Nozzle, Pencil Tip 5 mm Cat. No The Leister Triac S features an adjustable temperature control. This allows the Triac S to be used to weld different belt materials. The Triac S comes equipped with a pencil nozzle for focus work. Nozzles can be used to adapt the Triac S to weld V guides and electrodes. Hot Air Gun Electron 110V/3000 W Cat. No Hot Air Gun Electron 220V/3000W Cat. No The Leister Hot Air Gun Electron is used for welding sidewalls and other coating materials to flat belts. The Hot Air Gun Electron mounts in the Sidewall Trolley Frame with direction adjustment capability to adapt to different materials. 2-Sidewall Trolley Frame and Nozzle Cat. No Sidewall Attachment (30-80mm) Cat. No SuperGrip / MultiGrip Attachments Cat. No The Sidewall Trolley Frame (2) is designed to facilitate welding of sidewalls and coating materials up to 50 mm wide on flat belts. The range of products includes Volta SideWalls, SuperGrip and MultiGrip. Each product uses a roller and air dispersing adapter. The Sidewall (3) and SuperGrip/MultiGrip attachments both have two rollers and air dispersing adapters. These accomodate the varying heights and widths of material to be welded. 7

8 Volta Belting Technology Ltd. FLAT BELT fabrication TOOLs Guide Roller Frame For Triac 1A* Cat. No Guide Roller Frame For Triac S* Cat. No The Guide Roller Frame mounts on the barrel of the Leister Triac S providing a frame for welding guides and V-belt fabrications on flat belts. The Roller Frame requires use of Rollers* (see Guide Roller Frame below) for correct operation. Roller selection is based on the dimensions of the V-belt or guide being used. The Roller is mounted in the frame and the hot air output of the Leister Triac S is aimed at the point of contact between the guide (V-belt) an the flat belt. * See Guide Roller Frame below Roller 18/M for Guide Roller Frame* Cat. No Roller 10/Z for Guide Roller Frame* Cat. No Roller 13/A for Guide Roller Frame* Cat. No Roller 17/B for Guide Roller Frame* Cat. No Roller 22/C mm for Guide Roller Frame* Cat. No Flat (Roller) Nozzle M/Z - 8/10 mm* Cat. No Flat (Roller) Nozzle A/13 mm* Cat. No FLat (Roller) Nozzle B/17 mm* Cat. No Flat (Roller) Nozzle C/22 mm* Cat. No Hot Air Gun Handle for Triac 1A* Cat. No Hot Air Gun Handle for Triac S* Cat. No The Hot Air Gun Handle provides additional grip and stability when using the Triac S. This allows the technician to apply additional pressure to the material in order to ensure maximum contact between the materials being welded. * Non-standard item - Contact your Volta distributor for availability. 8

9 FLAT BELT fabrication TOOLs V-Guide Nozzle Z/M - 10/18 Cat. No V-Guide Nozzle 13/A Cat. No V-Guide Nozzle 17/B Cat. No V-Guide Nozzle 22/C Cat. No The nozzles attach to the Leister Triac S for welding V-belts or guides on flat belts. Nozzle selelction is based on the profile being welded. Nozzle, 5 mm Round* Cat. No For electrode welding 2 and 3 mm thick flat belts Nozzle, 7 mm Electrode Cat. No For electrode welding 2 and 3 mm thick flat belts Nozzle, 9 mm Electrode Cat. No For electrode welding 3 and 5 mm thick flat belts Nozzle, 7/9 mm Inverted Electrode Cat. No For welding 7 or 9 mm electrodes upside down on flat belts as low profile cleats. Pliers P-100 Cat. No Pliers P-200 Cat. No The P-100 and P-200 are the latest additions to the line of narrow flat belt welding tools. the P-100 is designed to butt weld belts up to 100 mm in width. The P-200 is designed to butt weld belts up to 200 mm in width. When welding at an angle the maximum belt width is reduced. 9

10 Volta Belting Technology Ltd. FLAT BELT welding TOOLs Flat Butt Welding System Model Maximum Weld FBW 301*(110v) 300 mm (12 ) Cat. No FBW 301*(220v) 300 mm (12 ) Cat. No FBW 721(110v) 720 mm (29 ) Cat. No FBW 721(220v) 720 mm (29 ) Cat. No FBW 1061 (110v) 1060 mm (42 ) Cat. No FBW 1061 (220v) 1060 mm (42 ) Cat. No FBW 1300* (110v) 1300 mm (51 ) Cat. No FBW 1300* (220v) 1300 mm (51 ) Cat. No FBW 1700 (110v) 1700 mm (67 ) Cat. No FBW 1700 (220v) 1700 mm (67 ) Cat. No FBW 2100* (110v) 2100 mm (83 ) Cat. No FBW 2100* (220v) 2100 mm (83 ) Cat. No * Non-standard item - contact your local Volta Belting distributor for availability The FBW System is a light-weight, easy-to-use tool for butt-welding flat belts in both the shop and field. The FBW requires only electrical power for correct and efficient operation. The FBW 721 and FBW 1061 have grooves cut in the Pliers base to accomodate the welding of Volta SuperDrive TM belts. All other FBW Pliers require the SuperDrive TM Adapter Kit. For information about the adapter kit, contact your local Volta Belting distributor. FT 1000 Welding System (110 VAC) Cat. No FT 1000 Welding System (220 VAC) Cat. No FT 1500 Welding System (110 VAC) Cat. No FT 1500 Welding System (220 VAC) Cat. No The FT Welding System is a light weight, easy-to-use tool for electrode welding flat belts, in both the shop and field. The FT Welding System uses a router to cut the bevel on the belt edges and to clean the weld after welding. The weld is carried out by using a Leister Hot Air Gun and Volta electrodes. Electrode sizes are selected based on the thickness of the belt being welded. Refer to the our Technical Data Catalog for details. 10

11 miscellaneous tools Leister Knife Cat. No The Leister knife is designed to provide clean, accurate trimming and cutting conveyor belt splices. It is also used to cut the bevel edge for electrode splicing. Sleeves Mounting Jig Cat. No The Sleeves Mounting Tool is designed to mount Volta Sleeves (SLV) on rollers. The tool uses air pressure at 1 atmosphere to produce a cushion between the roller and and the sleeve. The tool consists of a base, sleeve adapter and push rod. The base is standard and used with all adapter sizes. The adapter and push rod are suited to specific sleeve diameters and must be ordered based on the sleeve being used. For information on adapter and push rod catalog numbers, contact your local Volta Belting distributor. VaR Flash Trimming Tool (110V) Cat. No VaR Flash Trimming Tool (220V) Cat. No When producing large quantities of round belt rings, the process of cleaning the flash after welding is best done using our Flash Trimming Tool. This jig provides adjustments for different belt thicknesses and a heated blade for smoothly separating the flash from the belt. The finished weld presents a physically smooth and visually clean joint. 11

12 Reasons to use volta tools Unique and versatile design - compact, rugged and easy to use Light-weight construction provides long and reliable service life Designed for both shop and field use Does not require cooling water or air pressure Full range of welding tools and kits - convenient method of storing and carrying your tools Welds and fabrications are strong, reliable and will last as long as your belt life Remember: With Volta Tools and Kits you can never go wrong. Our tools will always provide you with a long and reliable life service. Volta Belting Technology Ltd. Main Office (Israel) Tel: Fax: USA Tel: Fax: Tol Free: VoltaUS EUROPE Tel: Fax: sales@voltabelting.com Volta Belting makes no warranty with respect to any of its products for a particular purpose. See Volta General Terms and Conditions. Copyright 2006 Volta Belting Technology Ltd. CATALOG003 - English - 01/2007