AfM - Accuracy for Machines
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1 Praxisbericht / Case Study / Portal type AfM - Accuracy for Machines Page 1
2 Volumetric Compensation Volumetrische Vermessung und Kompensation einer Portalfräsmaschine mit FIDIA CNC C20 und Option VAC Volumetric Calibration and Compensation of a portal type machine tool with FIDIA CNC C20 and option VAC Verbesserung der volumetrischen Genauigkeit um: 60% 89µm Improvement of volumetric accuracy by: 60% 89µm Page 2
3 Zeitplan / Schedule Montag Monday Anreise / journey there Aufbau LaserTRACER / setup of the LaserTRACER system in the machine tool Installation der volumetrischen Korrekturoption durch den Steuerungshersteller / Installation of the Volumetric Compensation Option by the control manufacturer Erstellung / Anpassung der Messstrategie an das Maschinenvolumen und die Gegebenheiten vor Ort / Creation and modification of the measurement strategy Temperaturmesssystem an Maschinenmaßstäben installieren / setup of the temperature measuring system Dienstag Tuesday Mittwoch Wednesday Kalibriermessung der Maschine / Calibration measurement of the machine tool Auswertung der volumetrischen Abweichung / Evaluation of the volumetric deviation Erstellung des Korrekturfiles / Creation of the compensation file for the CNC Control Verifizierungsmessung des kompensierten Volumens / Verification measurement of the compensated machine tool Auswertung der volumetrischen Restabweichung / Evaluation of the remaining volumetric deviation Dokumentation / Documentation Abreise / Return trip Page 3
4 Maschine / Machine tool Kompensationsvolumen / Compensated workspace: 31,5m³ X-Achse / X-Axis: 5800mm Y-Achse / Y-Axis: 3500mm Z-Achse / Z-Axis: 1550mm Maschine mit eigener Temperaturkompensation Machine with own temperature compensation Temperaturkompensation abgeschaltet On board temperature compensation switched off Page 4
5 Ergebnisse / Results 200,0 Verification of Volumetric Axis Calibration VAC on a 5 axis portal type milling system 150,0 100,0 50,0 0,0 xtx yty ztz xty xtz ytx ytz ztx zty xrx xry xrz yrx yry yrz zrx zry zrz xwy xwz ywz L mea 1D sim 3D sim -50,0 Without VolumetricAxisCalibration With VolumetricAxisCalibration Page 5
6 Ergebnisse / Results Parameter position deviation [µm] straightness deviation [µm] rotational deviation [µrad] orthogonality [µrad] spatial deviation (Simulation) Verification of Volumetric Axis Calibration VAC on a 5 axis portal type milling system Without With U (max) Improvement VolumetricAxis VolumetricAxis Calibration Calibration Tracer absolut percentage xtx 15,8 4,9 0,8-10,9-69% yty 50,5 7,5 0,8-43,0-85% ztz 50,5 15,1 0,8-35,4-70% xty 6,4 6,7 1,0 0,3 5% xtz 51,7 16,1 1,2-35,6-69% ytx 8,9 6,3 0,3-2,7-30% ytz 7,1 6,3 0,9-0,8-11% ztx 16,2 2,4 0,4-13,8-85% zty 7,2 5,5 0,3-1,7-24% xrx 14,3 11,8 0,7-2,5-18% xry 54,7 11,5 0,5-43,2-79% xrz 13,5 2,3 0,4-11,2-83% yrx 24,5 8,3 0,6-16,2-66% yry 20,6 1,4 0,3-19,2-93% yrz 12,6 11,5 1,3-1,1-9% zrx 11,6 3,5 1,0-8,1-70% zry 10,7 23,5 1,1 12,8 119% zrz 8,2 9,6 1,2 1,4 17% xwy -18,1 1,0 0,3-17,1-94% xwz -9,0 8,5 0,5-0,5-5% ywz 13,1 2,4 0,4-10,6-81% L mea 87,0 25,0 2,3-62,0-71% 1D sim 200,0 44,0 2,3-156,0-78% 3D sim 149,0 60,0 2,3-89,0-60% Page 6
7 Positionsabweichungen / Position deviations Abweichungen bezogen auf 20 C Deviations related to 20 C 0,040 0,030 0,020 0,010 0,000-0,010-0,020-0,030-0,040-0,050-0,060 xtx xtx with VAC 0,060 0,050 0,040 0,030 0,020 0,010 0,000-0,010-0,020-0,030-0,040 0,040 0,030 0,020 0,010 0,000-0,010-0,020-0,030-0,040-0,050-0,060 yty yty with VAC ztz ztz with VAC Page 7
8 Geradheitsabweichungen / Straightness dev. X-Achse / x-axis 0,045 0,035 0,025 0,015 0,005-0,005-0,015 0,045 0,035 0,025 0,015 0,005-0,005-0,015 xty xty with VAC xtz xtz with VAC Page 8
9 Geradheitsabweichungen / Straightness dev. Y-Achse / y-axis 0,045 0,035 0,025 0,015 0,005-0,005-0,015 0,045 0,035 0,025 0,015 0,005-0,005-0,015 ytx ytx with VAC ytz ytz with VAC Page 9
10 Geradheitsabweichungen / Straightness dev. Z-Achse / z-axis 0,045 0,035 0,025 0,015 0,005-0,005-0,015 ztx ztx with VAC 0,045 0,035 0,025 0,015 0,005-0,005-0,015 zty zty with VAC Page 10
11 Rotationsabweichungen / Rotational deviation 0, X-Achse / x-axis 0, , , , , xrx xrx with VAC 0, , , , , , , , , , , , xry xry with VAC xrz xrz with VAC Page 11
12 Rotationsabweichungen / Rotational deviation 0, Y-Achse / y-axis 0, , , , , yrx yrx with VAC 0, , , , , , , , , , , , yry yry with VAC yrz yrz with VAC Page 12
13 Rotationsabweichungen / Rotational deviation 0, , Z-Achse / z-axis -0, , , , zrx zrx with VAC 0, , , , , , , , , , , , zry zry with VAC zrz zrz with VAC Page 13
14 Rechtwinkligkeiten / Orthogonality Definition Vorzeichen: Positiver Winkel ist größer 90 Definition of sign: Positive angle is greater than 90 1, deviation xwy xwy without VAC xwy with VAC 1, deviation xwz xwz without VAC xwz with VAC 1, deviation ywz ywz ohnevac ywz mit VAC Page 14
15 1D Abweichung / 1D deviation without Volumetric Compensation maximum 200 µm deviation 1D deviation: The maximum deviation of measuring lines along the axes, in all planes and all spatial diagonals of the work space with Volumetric Compensation maximum 44 µm deviation 1D Abweichung: Es wurden die Abweichungen entlang achsparalleler Geraden, in allen Ebenen- und in allen Raumdiagonalen berechnet. Page 15
16 3D Abweichung / 3D volumetric deviation without Volumetric Compensation maximum 149 µm deviation 3D deviation: The maximum volumetric deviation in the whole workspace of the machine tool with Volumetric Compensation maximum 60 µm deviation 3D Abweichung: Es wurde die maximale volumetrische Abweichung im gesamten Arbeitsraum berechnet Page 16
17 12:11:00 13:06:00 14:01:00 14:56:00 15:51:00 16:46:00 17:41:00 18:36:00 19:31:00 20:26:00 21:21:00 22:16:00 23:11:00 00:06:00 01:01:00 01:56:00 02:51:00 03:46:00 04:41:00 05:36:00 06:31:00 07:26:00 08:21:00 09:16:00 10:11:00 11:06:00 12:01:00 12:56:00 13:51:00 14:46:00 15:41:00 16:36:00 17:31:00 18:26:00 19:21:00 20:16:00 21:11:00 22:06:00 23:01:00 23:56:00 00:51:00 01:46:00 02:41:00 03:36:00 04:31:00 05:26:00 06:21:00 07:16:00 08:11:00 09:06:00 10:01:00 10:56:00 11:51:00 12:46:00 13:41:00 14:36:00 Temperatur Bedingungen / Temperature conditions Z- Achse 26 Calibration Verification 25 Y- Achse 24 X- Achse 23 Page 17
18 Thank you for your attention Vielen Dank für Ihre Aufmerksamkeit AfM Technology GmbH Gartenstraße Aalen Fon: +49 (0) Fax: +49 (0) Page 18
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