Certificate No: EW624
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1 Certificate No: EW624 Abbey Pynford Helical Pile System Description of Product This is an assessment of a Steel Helical Pile System that can be used as a deep foundation solution instead of other foundation systems. Photo/isometric drawing provided by manufacturer Key Factors Assessed Mechanical Resistance & Stability Safety in Use Durability serviceability and identification Validity This certificate was first issued on 25 th January 2016 and is valid until 25 th January 2020 Issue Dated 27 th January 2017
2 This registration covers the piles only. Other items such as ground beams or Housedeck or Comdeck type slab foundations are to be dealt with separately or have their own Registered Detail. The central shaft of the helical pile is a 114.3mm diameter 6.3mm thick hot finished circular hollow section. The grade of steel is API-5CT-L80 with a minimum yield strength of 552 MPa. The helix plate geometries available are: 300 and 350 mm diameter - 12mm thick and 400, 450 and 500mm diameter - 15 mm thick. The steel grade used for the helical plates is S275 to BS EN The coupler is a circular rolled section with external diameter of 133.3mm and 8mm thick; the steel grade of the plate being S275 to BS EN The length of the coupler is typically 410mm long. Bolts are M20 grade 8.8 non preloaded bolts to EN ISO H022 Zinc Plated and three bolts per coupler are used to connect the pile shaft segments. Welds are specified following the procedures of British Standards (BS ). Grade C30 cementitious grout or concrete can be specified as a fill in the hollow section pile if required. A site investigation is to be carried out to determine the soil strata and design engineer to determine load bearing capacity of the soil and to design the piles in accordance with this. Factor of safety of 3 to be used to avoid need for site testing. Copies of calculations are to be lodged with Building Control so they can understand the design. Only Abbey Pynford approved installers who have been trained in the installation of Helical Piles to be used. The piles will generally carry compressive axial loads only. However, they may be designed to take tension and bending loads if required. Piles are to be designed for a minimum life of 60 years. The design engineer is to confirm. The soil needs to be assessed to determine its effect on pile corrosion and any additional corrosion protection required to be designed.
3 LABC consider that, Abbey Pynford Helical Pile System will meet the functional requirements of the Building Regulations (listed below) if the criteria detailed in this certificate are met; The Building Regulations 2010 (as amended) England & Wales The Building Regulations 2010 (as amended) England The Building Regulations 2010 (as amended) Wales The Building (Scotland) Regulations 2004 (as amended) If you would like to discuss a specific use of the product in Scotland it will require an additional assessment under the Scottish Building Regulations and accordingly you should contact the LABSS STAS Administrator at
4 LABC Warranty The use of the Abbey Pynford Helical Pile System has not been assessed to meet the requirements of the LABC Warranty Technical Manual. If you would like to discuss a specific use please make an enquiry to technical.services@labcwarranty.co.uk Abbey Pynford Helical Piles Assessment Schedule SCI Assessment of Abbey Pynford Helical Piles Abbey Pynford Helical Pile Research and Development document Appendix i Appendix ii Appendix iii (see separate document) Appendix iv Appendix v Appendix vi Appendix vii Appendix viii Appendix ix Appendix x
5 Abbey Pynford Holdings Ltd First Floor West Wing Maxted Road Hemel Hempstead Hertfordshire HP2 7DX Tel: Web:
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