AMS MU800 Mullion Drained Curtain Walling

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1 SPECIFICATION AMS MU800 Mullion Drained Curtain Walling The AMS MU800 mullion drained curtain walling system offers unique architectural design features combined with market leading weather performance. The system is propriety based and is suitable for both low & high rise applications. The system is visually complete with a mm face width. Introduction The suite of profiles consist of 35mm X mm, 63mm X mm, 99mm X mm, 126mm X mm, 146mm X mm, with a thermal isolator, EPDM gaskets, foil backed weather tape and pressure plate allowing a thermally broken façade. There are a variety of external finishing options available in aluminium face caps. Thermal Performance AMS MU800 curtain walling is designed to offer the specifier excellent aluminium thermal u- frame values in conjunction with the correct glass specification to achieve overall target u- vales or equivalent energy ratings on specified projects. Scope This specification defines materials, fabrication, paint finishes, and size limitations for curtain walling. Materials Aluminium profiles are extruded from aluminium alloy 6063 T5 and T6 complying with BS1474 BS EN :2001 / BS EN 7-9:2001. Paint Finishes Polyester Powder Coatings Aluminium profiles can be dual colour polyester powder coated to BS6496. AMS offers in house painting with the following paint suppliers : Azko Nobel Interpon D Du Pont Alesta Beckers Powder Decoral Aluminium profiles can be polyester powder coated with a woodgrain effect paint finish to BS6496. Anodised Aluminium profiles can be anodised to BS1615 or BS3987.

2 SPECIFICATION Fabrication The AMS MU800 curtain walling system is designed as a stick system and frame members such as mullions and transoms shall be fabricated in accordance with AMS technical literature and transported to site as prepared components. The stick grid system shall be assembled on the proposed facade area as per fabrication shop drawings and architects instructions. Mullions shall be square cut and profiles shall be joined specially with jointing spigots. Mullions shall run the full height of the façade with transoms spanning in between and these shall be notched and screw fixed to the mullion. Transoms shall have notched ends to ensure a weather proof joint. Fixing points should be advised by a structural engineer and relevant fixing brackets approved so that all loads are transferred back to the main building structure. Low modulus silicone shall be used throughout for weathering joints as recommended by the silicone manufacturer. Glazing Glass shall be set against extruded gaskets internally which are fitted into gasket grooves in the mullions and transoms. Gaskets shall be to BS 42: EPDM. The system can accommodate 22mm, 24mm, mm and 32mm double glazed insulating units. Glazing shall be to BS 6262 and Building Regulations Document N. Installation AMS offer detailed installation instructions on all systems and these should be followed as per AMS s technical department s recommendations. Structure Section performance requirements must be calculated from site conditions and all loading requirements. All structural profiles shall be designed so as the maximum deflection of any member shall not exceed L/175 of its span and there shall be no evidence of any permanent deformation once the load has been removed. Performance Tested to BS 6375-Part 1. Air Permeability Pa. Water Tightness Pa. Wind Resistance Pa. Tested to CWCT standards. Sequence B Test. Insert Opening Vents & Doors Details and specification information for these insert products can be found in the window and door section of AMS s technical literature.

3 AMS MULLION DRAINED CURTAIN WALL SYSTEM B: Profile listing, Mullion/Transoms B: Profile listing, cappings D: Gaskets and accessories C: Accessories : Brackets : Ixx of Mullions sleeved : Profile assembly B: Gapping options B: Glazing options - Mullions C: Glazing options - Transoms : System applications B: Typical head details B: Typical head detail into kingspan panels C: Typical cill details B: Typical mid span fixing B: Typical mid span fixing A: Typical sash insert - 24mm B: Concealed sash detail B: Typical sash insert - mm B: Typical door head detail B: Typical jamb detail B: Typical door jamb detail B: Corner details B: Sloped glazing - head detail B: Sloped glazing - eaves detail B: Sloped glazing - jamb detail B: False mullion detail B: Typical ridge detail B: Typical ridge detail B: Double transom ridge detail C: Sloped glazing - cill detail A: Typical details MU (60mm transom) A: Insert details AMS Ltd. Wallingstown, Little Island, Co. Cork: Tel: Fax: , pohara@ams.ie, Web:

4 Mullions and transoms Scale NTS Ixx = 7 cm4 Iyy = 79 cm4 MU 898 MULLION Ixx = 357 cm4 Iyy = 48.8 cm4 MU 882 MULLION Ixx = 207 cm4 Iyy = 40.8 cm4 MU 895 MULLION Ixx = 82 cm4 Iyy = 30.4 cm4 MU 892 MULLION Ixx = cm4 Ixx = cm4 Ixx = cm4 Ixx = 79.8 cm4 MU 883 TRANSOM MU 891 MULLION Ixx = 31.4 cm4 Iyy = 51.9 cm4 Iyy = 46.8 cm4 Iyy = 34 cm4 Iyy =.4 cm4 Iyy = cm4 Ixx = 35 cm4 Iyy = 23 cm4 MU 826 ROOF TRANSOM MU 899 TRANSOM MU 894 TRANSOM TRANSOM Ix= Iy= MU RIDGE BAR MU 8 45 RIDGE BAR Page : MU TRANSOM 60

5 Cappings and pressure plates Scale 1: MU ridge cap MU 850 MULLION COVER MU ridge cap TRANSOM COVER MU889 BULLET COVER CAP MU857 TRANSOM COVER MU841 'H' CAP MU 820 MULLION / TRANSOM CAP MU8500 FEATURE CAP MU MU 840 Fin Cap 306 MU 834 MU 250 MU 821 MU MU 833 MU 833 MU 833 MU 833 Wing Cap Box Cap Radius Cap Page : MU 100 CAP 52 MU847 PRESSURE PLATE

6 gaskets and accessories Scale NTS G10 G / mm glazing - pressure plate gasket Code - CWG001 MU899E End plate for MU899 capping Transom sealing/ end gasket (MU 893) CWG / mm glazing - Transom gasket MU821EC End plate for Radius capping CWG / mm glazing - Mullion gasket MU250EC End plate for Box capping G 1501 EPDM Grid insulator for 24 mm units Code = CWA001 MU833E End plate for Wing capping CWATB Isolator for mm Units CWA x 38 hex head screw with bonded washer ( mm glazing). See drawing & 10 CWA 0 14 x 32 hex head screw with bonded washer ( 6-24mm glazing). See drawing & 10 CWA 030 No. 8 x 19 tamper proof transom screw Butyl tape 50mm - CWG mm - CWG mm - CWG005 CWSPOUT Drainage spout CWA 031 Drill bit to suit Stepped drill bit transom screw T 114 Mullion Jig T112 T 113 Transom Jig Punch press Heads for punch tool Small Medium Large A B C Punch tool A B C Transom drained holes for cleats Mullion drained holes for cleats Mullion drained holes for transom fixing screws (Oval head) Punch press for curtain wall transoms Page : Revision :D (--/--/--)

7 Accessories Scale NTS MU 838 MU 806 MU FIXING BRACKET FIXING BRACKET FIXING BRACKET MU mm GLAZING ADAPTER MU844 Cleat (Bar length) CWA019-57mm cleat (MU883) CWA020-72mm cleat (MU896) CWA mm cleat (MU894 & MU899) (For transom spans over 2.5m and/or glass weight is more than 100Kg's, use support cleats) MU 897 Ixx = cm4 Mullion joint sleeve (to suit MU 892) MU890 Joint sleeve to suit MU 889 MU 848 6mm GLAZING Ixx = cm4 Ixx = 62.4 cm4 ADAPTER CWCA Cill adapter for mm glazing MU 870 MU 830 Mullion joint sleeve (to suit MU 895) MU mm GLAZING Mullion joint sleeve (to suit MU 895) ADAPTER Ixx = cm4 Ixx = 143 cm4 24 MU 832 CWAC channel closer to suit 24mm units CWAC channel closer to suit mm units MU 836 Mullion joint sleeve (to suit MU 882) Mullion joint sleeve (to suit MU 882) Page : Revision : C (--/--/--)

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11 Capping assembly Scale NTS MU 850 MU 840 MU 820 Standard capping 20 Fin capping 70 Standard capping 50 MU 8500 MU Fin Cap 20 Standard capping 18 Feature cap 40 Bullet nose capping 99 MU 833 MU 100 MU 841 MU Cap 137 'H' Cap 43 MU 833 MU 250 Rectangular box cap 250 MU 833 MU 834 MU 835 Wing cap 306 MU 833 MU 821 Radius cap 230 Page :

12 Mullion assembly for double / single glazing Scale NTS CWA 0 14 x 32mm Butyl tape MU 847 MU 850 G CWA x 38mm 7 Butyl tape MU 847 MU 850 G 1505 CWATB CWA 001 CWA 0 14 x 32mm CWA x 38mm 38 CWG014 CWG mm Glazing CWA 0 14 x 32mm Butyl tape MU 847 MU 850 G mm Glazing CWA x 38mm Butyl tape MU 847 MU 850 G MU 891 Ix= 35cm4 MU 892 Ix= 82cm4 18 CWG014 CWG MU 848 MU 848 MU 895 Ix= 207cm4 6mm Glazing 10mm Glazing 1 CWA 0 14 x 32mm Butyl tape MU 847 MU 850 G 1505 CWA x 38mm Butyl tape MU 847 MU 850 G MU 882 Ix= 357cm4 MU 898 Ix= 7.cm4 12mm Glazing 12 CWG014 MU mm Glazing CWA x 38mm CWG014 MU 875 Butyl tape MU 847 MU 850 G 1505 CWG014 MU mm Glazing Page :

13 Transom assembly for double / single glazing Scale NTS CWA 0 14 x 32mm Butyl tape MU 847 CWA x 38mm Butyl tape MU G 1505 G 1505 CWATB CWG010 CWG CWA 001 CWA 0 14 x 32mm CWA x 38mm 24mm Glazing mm Glazing CWA 0 14 x 32mm Butyl tape MU 847 G CWA x 38mm Butyl tape MU 847 G MU 826 CWG CWG MU 848 MU 848 MU 883 6mm Glazing 10mm Glazing CWA 0 14 x 32mm Butyl tape MU 847 G CWG CWA x 38mm Butyl tape MU 847 G MU 894 MU 899 MU 899 & MU MU 875 MU mm Glazing 15mm Glazing Butyl tape MU CWG CWA x 38mm G CWG MU mm Glazing Page : Revision : C (--/--/--)

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15 Typical head detail Scale 1:2 Backing rod and silicone sealant Insulated panel or alternatively use CWAC with pressed angle Membrane bonded to concrete and glazed into system Internal finish to detail Insulated panel or alternatively use CWAC with pressed angle Membrane bonded to steel and glazed into system Internal finish to detail Page :

16 Typical head detail Scale 1:2 Adapter fixed to steel KSM 012 Curtain wall mullion fixed to structural steel. Steel to support weight of curtain wall screen KSM 060 Internal finish to detail Adapter fixed to cladding rail Curtain wall mullion fixed to structural steel. Steel to support weight of curtain wall screen Page :

17 Typical cill detail Scale 1:2 Pressed aluminium cills CWCA Continuous seal and backing rod DPM glazed into system Continuous membrane bonded to upstand and clamped to system CWCA Drainage slot Continuous seal Page : Revision : C (--/--/--)

18 Typical fixing detail Scale 1:2 Insulated panel - depth to suit specification requirements min Page:

19 Typical fixing detail Scale 1:2 35 Load bearing fixing sized to suit Bracket fixed to steel with 4 no. s/s bolts to suit Expansion Spandral panel to specification Plate welded onto steel channel by others Page :

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21 Concealed vent Scale 1:2 24 MUSL 03 MUSL MUSL MUSL MUSL 02 MUSL 02 MUSL 03 MUSL Page :

22 Typical vent detail - mm glazing Scale 1:2 TS4 900 TS TS TS4 016 CWG010 CWG010 TS6 913 TS4 906 TS4 015 TS6 209 CWG010 CWG010 Page :

23 Typical door head detail Scale 1: TS4 014 TS TS4 024 TS mm glazing option 72 mm glazing option 24 4mm packer to allow for gasket thickness and closer channel 34 x 20mm box section packer CDM 114 CDM CDM 112 CDM 112 CDM CDM OPTION A OPTION B Section

24 Typical jamb detail Scale 1:2 MU 895 MU 895 CWG014 CWG014 G1505 MU 850 MU 850 MU 895 CWG KSM 050 KSM 060 MU 850 Section

25 Typical door jamb detail Scale 1:2 MU 895 MU 895 CDM CWG CWG014 TS4 014 TS4 024 MU 850 Commercial door into curtain wall - 24mm glazing 24 G1505 MU 850 Rebated door into curtain wall - 24mm glazing MU CWG x 20mm box section packer CWG014 TS4 016 TS4 024 Commercial door into curtain wall - mm glazing G12 MU 850 Rebated door into curtain wall - mm glazing Section

26 Corner Assemblies Scale NTS MU 892 G1505 CWG014 External corner with MU 882 & MU 892 MU 892 MU 882 CWG014 G1505 G1505 CWG014 External corner with MU 892 MU 892 MU 892 MU 892 External corner with MU Page :

27 Typical head detail - sloped glazing Scale 1:2 MU 883 Page :

28 Typical eaves detail Scale 1:2 Continuous seal MU 857 MU 883 Full perimeter seal MU 883 Page :

29 Typical jamb detail - Sloped glazing Scale 1:2 MU 850 CWG014 MU 895 Page :

30 False mullion detail Scale 1: G1505 CWG010 Transom to be used as false mullion 02 CWG010 G1505 Page :

31 Typical ridge detail Scale NTS MU 824 Apply a perimeter seal around joint prior to fixing in position MU Ridge detail: 30 slope Apply a perimeter seal around joint prior to fixing in position MU 824 Ridge capping to run continuous through rooflight and rafter capping to butt against ridge MU Ridge detail: 25 slope MU 824 For for roof slopes between and 31 to 35 fully seal joint between ridge bar and rafter with low modulous sealant. Transom end gasket G10 will not be suitbale for these slopes. G10 suitable for 30 & 45 slopes only. Apply a perimeter seal around joint prior to fixing in position MU Ridge detail: 35 slope Page : 1.1.

32 Typical ridge detail Scale NTS MU 825 Ridge capping to run continuous through rooflight and rafter capping to butt against ridge Apply a perimeter seal around joint prior to fixing in position MU 8 45 Ridge detail: 45 slope MU 825 For for roof slopes between fully seal joint between ridge bar and rafter with low modulous sealant. Transom end gasket G10 will not be suitbale for these slopes. G10 suitable for 30 & 45 slopes only Apply a perimeter seal around joint prior to fixing in position MU 8 40 Ridge detail: 40 slope Page :

33 Double transom ridge detail Scale 1:2 2mm pressing fitted over capping to prevent water build up in ridge area (Optional) MU 857 MU 826 MU 826 Ridge detail: Suitable for all roof slopes Page :

34 Typical cill detail - Sloped glazing Scale 1:2 Continuous seal MU 857 MU 826 CWCA Page : Revision : C (--/--/--)

35 Typical details - MU Scale NTS TS4 016 TS4 024 TS6 913 TS TS Open out, Externally beaded door MU transom detail 30 TS TS66 insert. TS Open out, Internally beaded door. Page : Revision : A (--/--/--)

36 Typical Inserts - mm glazing Scale 1:2 HL 963 HL TS6 913 TS CWG010 CWG010 HL963 / HL 211 Slim line insert TS6 209 / TS6 913 Standard insert TS6 908 CWG010 TS CWG TS6 908 Tilt and turn insert TS Open out, Internally beaded door. Page : Revision : A (--/--/--)