Shipyard Facilities & Services ASTANDER
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1 Shipyard Facilities & Services ASTANDER
2 CRANE Nº8 CRANE Nº5 CRANE Nº9 NORTH & SOUTH QUAYS CRANE Nº1 CRANE Nº13 CRANE Nº6 CRANE Nº11 CRANE Nº10 SLIPWAY DRYDOCK 2 DRYDOCK 1 CRANE Nº14
3 GENERAL INFORMATION & LOCATION The Company: ASTANDER is a shipyard with more than 130 years of successful experience in all types of conversion and ship repairs. Our Safety, Quality and Technical standards keep us among the leading ship repair yards in the world. ASTANDER S high specialization in upgradings and conversions makes us a major candidate in the market for complex conversion projects. Location: Located at the southern end of the Port of Santander, on the north coast of Spain. This is an area (Bilbao-Santander-Gijón) that has always been linked to the marine industry. Hence we can guarantee the widest range of support services and resources from local specialized workshops and suppliers. ASTANDER deals successfully with both specialized and urgent requirements, even the most unexpected. International airports in Santander (5 drive) and Bilbao (40 drive) offer daily connections to the major European cities. Regular Ferry links from Santander to the UK. Direct motorway connections: 2,5 hours drive to France and less than 24 hour drive from Rotterdam. Sailing distances from Santander to important ports nearby Port Nautical Miles Rotterdam 751 Algeciras (Gibraltar) 828 Lisbon 546 Bordeaux 228 ASTANDER 1
4 Facilities Drydock 2 L(m): 230 B(m): 32 dwt: Cranes: 200t 40t 15t Drafts (m): 8,5 2 Thruster Pits Aft: 21.5 x 7 x 1.5 Fwd: 15 x 10.5 x ASTANDER
5 Facilities Drydock 1 L(m): 160 B(m): 23,8 dwt: Cranes: 2x30t Drafts (m): 5,5 ASTANDER 3
6 Facilities Slipway L(m): 83 B(m): 14,1 Lifting Capacity: 1.500t Cranes: 25t North & South Quays Quays 3 & 4 L(m): 2x180 Cranes: 2x15t Draft (m): 6,5 L(m): 2x160 Cranes: 25t 15t Draft (m): 4,5 4 ASTANDER
7 Facilities Cranes 9 Rail cranes with lifting capacity from 10 to 200 Tons: 1 X 200 t 2 X 30 t 1 X 40 t 2 X 25 t 3 X 15 t Shore Power Supply 440 V AC, 60 Hz,600 A 380 V AC, 50 Hz, 630 A Marpol Slop Disposal Plant 220 V AC, 60 Hz & 50 Hz 220 V DC, 110 V DC Over m 2 with a storage capacity of m³ and processing ratio of 140 m³ per day. ASTANDER 5
8 Yard s Workshops Mechanical Workshop (2.000 m²) Lathe machine for 15m shafts. 6 lathe machines 3.000/2.000 needle gap. 1 torque machine up to N.m. 1 boring machine, 1 milling machine. 1 horizontal planer, 1 vertical planer. Hydraulic press 200t, 3 Gantry cranes: 8t, 2x6.3t. Steel Workshop (3.000 m²) Plasma cutting machine. 2-off computerized flame cutting machine. Bending cylinder (8m x 14mm thick) Hydraulic cutter machine (3.100 x 20 thick) 1 Vertical press 500t. 1 Horizontal press 300 kg/cm². 1 profiles bending. 1 Heavy plate leveller, Several gantry cranes (25.5t, 6.3t) and magnetic cranes. Piping Workshop (1.000m²) 2 frame cranes 6.3 T. 2 hydraulic pipe bender up to 6 Sch portable pipe benders. 2 testing machines for hydraulic pipes up to 400 Kg. 6 ASTANDER
9 Blasting & Painting Services Hull blasting: Slurry (wet gritblasting), prevents dust clouds and allows nonstop blasting periods under adverse weather conditions. Tank blasting and coating work to the highest standards. Hydroblasting up to 3000 bar. Vacuum blasting. Silicone Treatments. ASTANDER 7
10 Services Mechanical Works Main engines, auxiliary engines, boilers, steering gears, reefer plants, pumps. Overhaul of any kind of azimuthal thrusters. Tailshaft and seals (Simplex, Cedervall, etc.) Rudder blades and rudder stocks. Fixed and controllable pitch propellers, repair and fabrication. Windlass and mooring machines. Governors. Non-destructive tests and issue of certificates with Class approval. Steel Works Fabrication of blocks (thousands of tons) for new building and conversion projects. High daily steel repair capacity. > 150 Class approved welding procedures (SMAW, GMAW, STAB, SAW) All welders certified by several Class Societies. Approved teams for special offshore requirements. Stainless steel & aluminium works. Fabrication of pressure vessels. Piping Workshop Piping renewal (all kinds of materials and diameters). Manufacture of new systems: ballast, accommodation Coolers, condenser, boiler tubes, heating coils, etc. Galvanized steel / cunifer-yorcalbro / bronze / white metal. 8 ASTANDER
11 Official Technical Services & Makers Propellers - Fabrication and Repairs of propellers (all kinds of materials), modification of propeller dimensions, etc. - Wartsila-LIPS Factory & Workshop less than 1 Km. - Casuso Propellers: 5 km from the shipyard. Main engines Official services 5 km from the yard or in Bilbao (90km) from the following makers (among others): - Wärtsilä - Caterpillar - Mak - Man Turbochargers - ABB - Mitsubishi Governors - Woodward. Accommodation - First Class specialists 90km from the yard. Hatch covers - MacGregor, official representative in Bilbao. - Factory/workshop 30 km from the yard. Electricity & Electronics - Sam Electronis - Crame Windings, repairs and maintenance of electric rotary machine, transformers, alternators. Static and dynamic balancing. Vibration analysis. Switchboards. Instrumentation. Viscosimeters, VAF instruments, flow meters, graviner fog detectors, electrical testing. Electronics. Boilers, coolers, compressors, A/C and other Systems Screw/Piston/Centrifugal compressors and pumps. Condensers and boilers, liquid chillers, Plate freezers, any heat exchanger, A/C plants, Ultrasonic Cleanings. Hydraulics and pneumatics Overhaul, maintenance, installation, supply and repair of all kinds of systems either hydraulically or pneumatically operated. Navigation equipment Radar, Communications, GMDSS System.GPS and Satellite systems, Echo sounders, Gyro, Gyro pilot, Logs, VHF and UHF, Telephone switchboards, Navigation integrated systems, etc. ASTANDER 9
12 QHSE ISO 9001 by LRQA in 1998 OSHAS 1800:1999 by LRQA in 2008 ISO 14001:2004 by LRQA in 2008 ASTANDER Shipyard R&D&I Management Systems is Certified under UNE :2006 Permanent local offices of the main Class Societies: BV, Lloyds, GL, DNV, ABS, NKK Accommodation Nearby From affordable 5 star hotels to convenient hotels within walking distance from the yard: Hotel Las Anclas. Walking distance, less than 300m from the yard. lasanclas@lasanclashotel.com Hotel Real. 5 Stars. 10km from the yard, in the city of Santander. reservas@hotelreal.es Apartments Bahía de Boó. 500m from the yard. info@bahiadeboo.com Hotel Bahía. 7km from the yard, in the city of Santander. bahia-recepcion@gruposardinero.com Hotel Santemar. 10km from the yard, in the city of Santander. reservassante@h-santos.es Hotel Sardinero. 10km from the yard, in the city of Santander. hotelsardinero@gruposardinero.com Hotel Hoyuela. 10km from the yard, in the city of Santander. hotelhoyuela@gruposardinero.com 10 ASTANDER
13 Contact us Director Juan Luis Sánchez Dir: Mob: Head of Production & Purchasing Alberto Porras Dir: Mob: Commercial Department Alfonso Campos Dir: Mob: Commercial Department Ignacio Chamizo Dir: Mob: Purchase Manager Julio Rodríguez Dir: Mob: QHSE Manager Juan Antonio Morante Dir: Mob: Ship Repair Manager Sergio Obregón Dir: Mob: Ship Repair Manager Alejandro Martín Dir: Mob: Ship Repair Manager Javier Barbier Dir: Mob: Ship Repair Manager Pedro Oslé Dir: Mob: Ship Repair Manager Manuel Ortega Dir: Mob: ASTANDER 11
14 CRANE Nº8 CRANE Nº5 CRANE Nº9 CRANE Nº1 NORTH & SOUTH QUAYS CRANE Nº10 MAIN OFFICE DRYDOCK 2 12 ASTANDER
15 CRANE Nº8 CRANE Nº5 CRANE Nº9 NORTH & SOUTH QUAYS CRANE Nº1 CRANE Nº13 CRANE Nº6 CRANE Nº11 CRANE Nº10 SLIPWAY DRYDOCK 2 DRYDOCK 1 CRANE Nº14
16 ASTANDER Astilleros de Santander, S.A. Fernández Hontoria, El Astillero SANTANDER Tel,: /82 Fax:
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