Mobile Aircraft Maintenance Crew A380 Door Modification EXTENDING YOUR SUCCESS

Transcription

1 Mobile Aircraft Maintenance Crew A380 Door Modification EXTENDING YOUR SUCCESS

2 2 MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION 3 ARTS supports you in implementing structural modifications under Airbus A380 Service Bulletins No.A (8079 up to 8094, 8122 up to 8131) On 5 January, 2014, the crew of a Singapore Airlines A380 interrupted the flight from London to Singapore, diverting to Baku for an emergency landing due to a loss of pressure and an unusual noise from a passenger door. The Federal Aviation Administration subsequently published an Airworthiness Directive (AD) for all A380 aircraft in service (MSN up to 0165): operators of these full double-deck aircraft were required to apply a retrospective modification to the sixteen passenger doors in accordance with AD No.: Airbus reacted with Service Bulletins for all passenger doors on the A380. All affected airlines are required to complete the required maintenance by The worldwide available ARTS Mobile Aircraft Maintenance Crew has already supported various Airbus certified maintenance companies in the A380 door modification. Thus, ARTS knows the qualitative requirements imposed by the Service Bulletin, the general Structure Repair Manual (SRM) and the Aircraft Maintenance Manual (AMM).

3 4 MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION 5 AMONG OTHER THINGS, WE INDEPENDENTLY ASSUME RESPONSIBILITY FOR THE FOLLOWING PROCESS STEPS: Removal of mechanical/ electrical components Perform non-destructive testing (NDT) Perform structure modification Installation of mechanical/ electrical components Do you need support in A380 Door Modification? Please contact: Enrico Kabbe Customer Program Manager Fon enrico.kabbe@arts.aero ARTS Solutions GmbH is your aviation and aerospace partner for contract work in the fields of: Manufacturing & Engineering Services Production & Industrial Support Services Logistics & Supply Chain Quality Management & Services

4 6 MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION 7 ARTS takes on the following sub-processes in the scope of A380 Door Modification. In accordance with Airworthiness Directive AD , stress tests revealed fractures in the main deck doors and upper deck doors of the A380. In order to prevent formation of micro-fractures, structural reinforcements are incorporated. In this process, our experts remove and modify all A380 passenger doors. The mobile ARTS Mobile Aircraft Maintenance Crew supports you in A380 door modification anywhere in the world. Our team is independently responsible for the following process steps: Removal of insulation Removal of relevant structural. components including preparation. for structural modifications Calibration and measurement of. components including preliminary. modification of the structure of the. passenger doors Special Detailed Inspection (SDI) Roto testing Cold forming of structural. components (flap peening/cold. working) Final installation of the modified. structure including fasteners Installation of the cover mechanism. assemblies as well as cover plates,. seals, door components and. insulation a-events.ch, Andi Graf

5 8 MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION 9 ARTS technical know-how for your A380 Door Modification A380 door modification is performed by our Mobile Aircraft Maintenance Crew. After the door is removed from the Airbus A380 and placed it in the jig, our technical experts work on the door modification. While observing all applicable standards (SRM, AMM, IPC, 80-T, TA) the Service Bulletins are systematically implemented step by step. Our Structure Repair Crew removes the door insulation, then dismantles the cover plates, the cover mechanism assembly and seals and, then prepares the door for modification. After your employees have removed the paintwork, the ARTS Mobile Aircraft Maintenance Crew resumes work and removes the old structural components from the doors. A Special Detailed Inspection (SDI) is performed using Highfrequency Eddy Current (HFEC). This is carried out by our NDT auditor, who is certified according to EN 4179 standard. If a thorough inspection of the doors does not reveal any irregularities, our technical experts proceed with the next process steps. During the flap peening and cold working steps in the process, our technical experts re-shape the surfaces and thus remove the symptoms of fatigue from the struc-tural components. Until reinforcement parts are finally installed, they are laid onto the doors and provisionally attached using fixation pins. After approval of the quality assurance and paintwork, our Mobile Aircraft Maintenance Crew installs the cover plates, cover mechanism assemblies, door seals, door components and insulation.

6 10 MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION MOBILE AIRCRAFT MAINTENANCE CREW A380 DOOR MODIFICATION 11 Depending on the downtime of the aircraft, our technical experts work on the A380 door modification. Our Mobile Aircraft Maintenance Crew can be deployed flexibly anywhere on the globe. They will be on site at your location on short notice to implement the door modification for you, adhering to all requirements in terms of time, cost, and quality. Providing their own tools, our experienced team will perform the complex process of door modification in a careful and efficient manner. If, for any reason, any material fatigue in any of the door components becomes apparent, our staff will consult you. They will implement the individual solution, as notified by Airbus, while adhering to all regulations and then continue with the next steps in the Service Bulletin. ARTS is your reliable partner for door modification, having demonstrated our expertise to well-known customers on multiple occasions. We guarantee you an on-schedule and efficient door modification, with our highly-qualified staff accurately carrying out the necessary structural reinforcements. We guarantee that the standard modification will be completed during the aircraft down-time. ARTS supports authorised maintenance companies in accordance with EASA Directive AMC 145.A.75 (b) (AMC/GM TO ANNEX II (PART-145) TO REGULATION (EU) No 1321/2014). We provide you with a Certificate of Conformity (COC) in respect of the works carried out. Worldwide, flexible deployment of the ARTS Mobile Aircraft Maintenance Crew The ARTS crew support you in performing an A380 door modification during a C-Check or other maintenance work. Benefit from ARTS' expertise in the field of A380 Door Modification Do you need support in A380 Door Modification? Please contact our Solutions team.

7 EXTENDING YOUR SUCCESS ARTS Office Bremen Flughafenallee 22 D Bremen +49 (0) Office Dresden Airport Center Dresden Hermann-Reichelt-Str. 3 D Dresden +49 (0) dresden@arts.aero Office Hamburg Hein-Saß-Weg 19 D Hamburg +49 (0) hamburg@arts.aero Office Munich Special Airport Oberpfaffenhofen Friedrichshafener Str. 3 D Gilching +49 (0) muenchen@arts.aero Office Sevilla Spain Calle Rafael Alberti, 4, 3E Camas, Sevilla +34(0) sevilla@arts.aero Office Toulouse France 6, Avenue Edouard Serres Colomiers +33(0) toulouse@arts.aero