KOREAN AIR AEROSPACE BUSINESS DIVISION
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1 Headquarter/Marketing & Contract KAL Bldg. 10th floor, 117 Seosomun-Ro, Chung-Gu, Seoul, Korea, Tel Fax R&D Center 1612 Yuseong-Daero, Yusong-Gu, Daejeon, Korea, Tel Fax Tech Center 55, Techcenter-ro, Gangseo-gu, Busan, KOREA, Tel Fax KOREAN AIR AEROSPACE BUSINESS DIVISION Contents 02 Company History 04 Military Aircraft Upgrade & Depot Maintenance 06 Unmanned Aerial System Development 08 Aerostructures Development 10 Commercial Aircraft MRO & Modification 12 Avionics & Component Maintenance 14 Satellite & Space Launch Vehicle Development 16 Aeronautical IT System Development
2 Korean Air, a pioneer in the aerospace industry, We are dedicated to become a trusted partner. Award Boeing Supplier of the Year (2000/2006/2012) Outstanding Performance Award (Alaska Air National Guard, 2004) Best Performance Contractor (Ogden Air Logistic Command, 2005) EADS Supplier of the Year (Sorgerma, 2008/2009) 1976 ~ Korean Air will achieve our Dream to be a Global Leader Certificates Air Agency Certificate (FAA, 2001) Approved Maintenance Organization Certificate (Korea MOLIT, 2001) National Defense Quality Management System Certificate (Republic of Korea, 2002) KOSHA18001 Korea Occupational Safety & Health Agency Certificate (2002) AS 9100 Aerospace Quality Management System Certificate (2003) Approval Certificate (EASA, 2004) Approved Maintenance Organization(CAAC, 2006) AS9110 Aviation Maintenance Quality Management System Certificate (2013) 1976 Aerospace Division founded 1976 Began the first production of aircraft(500md) in Korea 1978 Launched Depot Maintenance of Military Aircraft 1982 Delivered the first Fighter of F-5, Jegong-Ho 1983 Began F-15 Depot Maintenance for US Air Force 1984 Began F-16 Maintenance for US Air Force 1984 The first export of aircraft structure (500D Series) in Korea 1985 Began A-10 Maintenance for US Air Force 1986 Began B747 Wing Tip Assembly manufacturing 1986 Began the structure manufacturing of UAV KD2R Began F-4 Depot Maintenance for ROKAF 1989 Began Design & Manufacturing of Composite Structure 1991 Delivered the first UH-60 Black-Hawk helicopter 1991 Began 777 Wing Structure Design & manufacturing 1992 Started the first Korean Multi-purpose Satellite program 1993 Obtained Airworthiness& Type Certification for Chang-Gong Began 717 Nose Section(md-95) Design & manufacturing 1998 Began CH-47 Depot Maintenance for ROK Army 2000 Began P-3C Depot Maintenance for ROK Navy 2002 Boeing 777 Wing Tip Assembly Contract awarded 2003 Selected as the Final assembly company for KSLV-1 (Korea Space Launch Vehicle) 2003 A380 Fairing Machined Parts manufacturing contract awarded 2005 Participated in the Boeing 787 Design & Development program 2007 completed design & development of close range UAS(KUS-7) 2007 Selected as the Engine Final assembly and Test equipment developing company for KSLV Awarded MALE UAS exploratory development program for ROKAF 2008 Participated in the A350 Design & Development program 2009 Completed design & development of next generation tactical UAS(KUS-9) 2010 Began Modification and Service Life Extension program of US Air Force A Delivered the first Rewiring modified F-15 for US Air Force 2010 Began Depot Maintenance of US Navy KC-130J 2010 Began design and manufacture of A320 Wing structure (Sharklet) 2010 Awarded UCAV core technology development program 2010 Awarded divisional UAS production development program for ROK Army 2011 Awarded SIGINT aircraft modification program 2011 Began tilt rotor VTOL UAS, KUS-TR, technology develop & demonstration program (with KARI) 2012 Delivered the 4000th Flap Support Fairing of Boeing Completed MALE UAS exploratory development program for ROKAF 2012 Began Wing overhaul for US Air Force F Awarded P-3C upgrade program
3 04 Military Aircraft Upgrade & Depot Maintenance Korean Air is equipped with professional technicians performing high quality maintenance, upgrade and modification services as the best and the largest military aircraft maintenance depot in the Asia-Pacific region. Upgrade/Service Life Extension F-15/F-16/A-10 UH-60 P-3C Depot Maintenance 500MD/CH-47/CH-53/UH-60/HH-60G/ UH-1/OH-58/Lynx/ALT-III F-15/F-16/F-4/A-10 C-130/CN-235/P-3C/RC-12/F-406 KC-130 (Tanker) Republic of Korea Air force/army/navy US Air Force/Army/Navy Aircraft Maintenance Hangar (33,000 ft²) Paint & Fuel Hangars PMB (Plastic Media Blast) Shop Hush House (Engine Run Up Area) Flight Control Room Fire Protection Department Back Shops (Electrical, Hydraulic, Tire, Plating, Heat Treatment, Machining, Sheet Metal, Tubing and etc ) Awards The Minister of National Defense s Award (Development of F-4 Rib) Outstanding Performance Award (Alaska Air National Guard) Best Performance Contractor (Ogden Air Logistic Command) 05
4 06 Unmanned Aerial System Development With accumulated technological know-hows and total system integration capabilities through various UAS development programs, Korean Air will continue its best efforts to lead the way to a powerful nation in aerospace development. Close Range UAS KUS-7 Next Generation Tactical UAS KUS-9 Divisional Surveillance UAS System Development MALE UAS Exploratory Development UCAV radar signature reduction technology development Tilt Rotor UAS Verification System UAS R&D Center Virtual Flight Test Center Flight Control Lab DAPA (Defense Acquisition Program Administration) ADD (Agency for Defense Development) MKE (Ministry of Knowledge Economy) Republic of Korea Army/Air force/marine Corps 07
5 08 Aerostructures Development With its proven technology and top-notch manufacturing facilities, Korean Air will continue its successful participation in the international joint development programs of next generation commercial aircraft. Boeing 737/777/747/787 Flap Support Fairing Boeing 777/747/787 Raked Wing Tip Boeing 767/787 Sec48 Aft Body Boeing 737/747 Radome Airbus A330/A340 Fuselage Airbus A320 Sharklet Airbus A350 Cargo Door ERJ 170/190 Fuselage Boeing Airbus Eurocopter Spirit Aerosystems Latecoere Fuji Heavy Industries Kawasaki Heavy Industries Triumph Automated Assembly Moving Line Automated Fiber Placement Machine Automated Tape Laying Machine Hot Drape Forming Machine Autoclave Composite Trim Router (5 Axis) C-Scanner (9 Axis) Automatic Riveter NC Drilling Machine Metal Forming/Machining Chemical Milling/Heat Treatment Awards Spirit of Excellence Award (MDC) Supplier of the Year (Boeing) Supplier of the Year (Boeing) EADS Supplier of the Year (Sorgerma) EADS Supplier of the Year (Sorgerma) Supplier of the Year (Boeing) Boeing 787 Sec48 Aft Body(Composite) 2. Boeing 767 Sec48 Aft Body(Aluminum) 3. Automated Fiber Placement Machine 4. Boeing 787 Raked Wing Tip 5. Airbus A350 Cargo Door 6. Airbus A320 Sharklet
6 10 Commercial Aircraft MRO & Modification Korean Air has earned its world-wide recognition for the Commercial Aircraft MRO & Modifications as thousands of its experts successfully performed Boeing and Airbus commercial aircraft maintenance over 40 years. Line & Base Maintenance Boeing , 747-8, 777-Series, 737NG-Series Airbus 330-Series, Modification Cabin IFE Upgrade (UA IPTE, KE AVOD) Cargo Conversion Fuselage Structure Modification (747 Section 41 etc) Wing Structure Modification (747 Nacelle etc) All Fleet Complete Strip & Paint Korean Air United Airline World Air Southern Air GECAS ILFC Uzbekistan Airways 2 Wide Body Aircraft Hangar 1 Wide Body Aircraft Hangar Environment-friendly Paint Hangar Boeing 747 Aircraft Docking Bay Landing Gear Change Pitting Bay Washing Bay Cabin/Sheet-metal/Composite Full Support Work Shops Certificates MOLIT (Korea, Ministry of Land, Infrastructure and Transport) FAA (USA, Federal Aviation Administration) CAAC (Civil Aviation Administration of China) UzCAA (Uzbekistan Civil Aviation Administration) 11
7 12 Avionics & Component Maintenance With specialized know-how and top-notch facilities, Korean Air is recognized as internationally specialized hub for the Avionics & Component maintenance for both commercial and military aircraft. Avionics Navigation System Communication System Indicating System Electrical System United Airlines Pratt & Whitney GE Aviation China Airlines Thai Airways Uzbekistan Airways Component Engine System Fuel System Pneumatic/Hydraulic System APU (Auxiliary Power Unit) Military Avionincs & Component Transmission/Pneumatic/ Hydraulic System Electrical/Indicating System China Cargo Airlines China Eastern Airlines Lufthansa Technik Boeing Republic of Korea Air force/army/navy ATEC Series 6 (#1, #2) / ATEC 5000 ATEVxi (Auto Test Equipment Vxi) RFT-1000 APU Test Cell Compressor (200, 700, 1500 hp) IDG Test Stand Pneumatic Components Test Stand Hydraulic(3000, 5000 psi)/fuel Components Test Stand Military Avionics/Component Test Stand Certificates MOLIT (Korea, Ministry of Land, Infrastructure and Transport) FAA (USA, Federal Aviation Administration) EASA (European Aviation Safety Agency) CAAC (Civil Aviation Administration of China) UzCAA (Uzbekistan Civil Aviation Administration) 13 ATEC(Automatic Test Equipment Complex) Automatic Test Equipment Complex(The world standard in automatic testers for on board commercial avionics of new aircraft such as Airbus 380, Boeing 787)
8 14 Satellite & Space Launch Vehicle Development With accumulated cutting-edge technologies in development programs of satellite structures, launch vehicles and its rocket engines, Korean Air will lead the way to a powerful nation in aerospace development. Space Launch Vehicle Development System Integration Propellant Tank Structure and Wire Harness Liquid Rocket Engine Development System Integration and Component Propellant Feeding System Liquid Rocket Engine Test Facility Construction Satellite Development LEO & GEO Satellite Bus Structure High Stable Telescope Structure & Communication Antenna Solar Array System Solar Array Deployment Mechanism Moon Orbiter & Moon Lander Space Launch Vehicle Integration Building Launch Vehicle Propellant Tank Test Stand Clean Room for Solar Cell Lay-down Satellite Bus Structure Assembly Shop Satellite Composite Structure Layup Room KARI (Korea Aerospace Research Institute) ETRI (Electronics & Telecommunication Research Institute) ASTRIUM Lockheed Martin 15
9 16 Aeronautical IT System Development Korean Air has been extending its capabilities from Avionics and Simulator system operations to the application of the latest IT technologies, such as the digitization of aircraft cockpits and the development of integrated flight management system. Navigation System AV-NAV (Artificial Vision-based Navigation System) SVD (Synthetic Vision Display), Digital Map GPS-INS Integrated Navigation System Flight Safety System FDAS (Flight Data Analysis and Animation System) TAWS (Terrain Awareness & Warning System) Flight Training System Development Chang-Gong 91 Simulator Korea Air Force Trainer (KT-1) Simulator - Instruction System UAV Training System (EP, IP, Sensor Crew Integrated Training System) Virtual Flight Research Center Aerospace IT Development Lab DAPA (Defense Acquisition Program Administration) ADD (Agency for Defense Development) MKE (Ministry of Knowledge Economy) KARI (Korea Aerospace Research Institute) Republic of Korea Army/Air force/marine Corps 17
10 Be the World Best Enterprise in Aerospace and Defense Industry Excellence in Technology Excellence in Quality Excellence in Competitiveness Korean Air will achieve our Dream to be a Global Leader Innovative Excellence
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