DIAMOND ALUMINUM COMPANY
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1 ENGINEERING DATA FOR DIAMOND ALUMINUM COMPANY ALUMINUM SLIP-ON FITTINGS SCHEDULE 40 ALUMINUM PIPE 4665 Emerald Way Middletown Ohio Voice: (513) Fax: (513) Web:
2 Useful structures for work, home, or play Utmost simplicity is one of the outstanding characteristics of Diamond Aluminum Slip-On Fittings. Practically anyone can build common, everyday, usable structures that look professionally built. Infinite variations Railings of all types, Frames of all types, Display structures of all types, Shelters of all types, Enclosures of all types, Knock-down products of all types. DIA- MOND ALUMINUM FITTINGS MAKE PROFESSIONAL JOBS WITH DO IT YOURSELF ECONOMY! A few Diamond Aluminum Slip-on Fittings, pipe or tubing and a hex key are all that is needed. Utmost simplicity! Usage Examples Advertising Displays Adjustable Shelving Aircraft Maintenance Docks Animal Stalls Awning Frames Ballet Bars Barrel Racks Benches Bleachers Boat House Frames Cabanas Carnival Booths Carports Climbing Frames Clothing Racks Conveyors Diving Platforms Display booths Fences Frames Fuel Tank Stands Garden Structures Golf Shelters Grandstands Hose Racks Industrial Benches Jungle Gyms Kennels Light Standards Luggage Racks Lumber Racks Mail Box Posts Newsstands Outdoor Shelters Patios Play Houses Pallet Racks Picnic Tables Racks of all types Safety Railings Scaffolding Shelves Soccer Goals Stage Sets Stanchions Pool Ladders Tables TV Towers Voting Booths Welding Frames Work Benches Required hex key sizes Hex Key Size Pipe Size Pipe Size Tube 5/32 3/4 inch 1 inch 1 inch 3/16 1 1/4 inch 1 1/2 inch
3 535.2 ALLOY CHEMICAL COMPOSITION Copper 0.05 Max Iron 0.10 Max Silicon 0.10 Manganese Magnesium Beryllium Boron Max Titatium Other Elements Each 0.05 Max Other Elements Total 0.15 Max Mechanical and Physical Properties Sand Castings AS CAST* Ultimate tensile strength 40,000 psi Yield Strength 20,000 psi Elongation 13.0% Brinell hardness 70 Fatigue endurance limit 10,000,000 psi Compression strength yield 24,000 psi Shearing strength 28,000 psi Charpy impact (90 degree V Notch 10.5 Ft Lbs Charpy impact (unnotched) 56.8 Ft Lbs Specific gravity 2.62 Electrical conductivity 23% *Properties shown are from green sand standard test bar molds without heat treatment. Test bars diameter cast to size and not machined were used Alloy is covered by US government and several technical specifications Federal Specifications QQA601f Technical Specifications B179-82b QQA371f B108-82b B26-82b
4 #100 ECONOMY TEE SIZE A B C D E 3/4 (PA) 1 1/2 1 1/2 2 5/16 1 1/16 1 1/8 1 (PB) 1 13/ /16 3 1/ /32 1 9/16 1 1/4 (PC) 2 1/4 2 1/8 3 3/4 1 11/ / mm (PD) 3 9/16 2 1/ / TUBE (TA) 1 1/2 1 1/2 2 15/ /8 Weight
5 #101 SWIVEL TEE G 1 (PB) 2 13/16 1 9/16 4 1/ /32 1 1/16 1 5/16 1 9/32 1 1/4 (PC) 2 7/ /8 1 11/16 1 3/8 1 5/8 1 1/2 1 1/2 (PD) 2 7/8 2 5/16 5 3/ /16 1 9/16 1 7/8 1 7/16 While shown here and sold individually the #101 swivel tee is designed to be used in conjunction with other fittings to make adjustable fittings.
6 #102 JOINING TEE 3/4 (PA) 2 1/4 2 3/8 1 9/16 1 1/16 1 1/8 1 1/8 1 (PB) 2 3/4 3 1/8 1 3/4 1 11/32 1 3/8 1 9/16 1 1/4 (PC) 2 3/4 3 5/8 2 1/8 1 11/16 1 3/8 1 13/16 1 1/2 (PD) /2 1 15/16 1 1/2 2 1/16 1 TUBE (TA) 2 1/4 2 3/8 1 9/ /8 1 1/8
7 #103 ADJUSTABLE TEE 3/4 (PA) 1 3/8 1 7/16 3 3/4 1 1/ / (PB) 1 1/2 1 3/4 4 3/8 1 11/32 2 1/4 2 1/4 1 1/4 (PC) 2 1/4 2 1/8 5 3/4 1 11/ /2 (PD) 2 1/4 2 1/2 6 1/4 1 15/16 3 3/8 3 3/8 1 TUBE (TA) 1 3/8 1 7/16 3 3/ /16 2 G 1 1 1/4 1 5/8 1 5/8 1 The #103 adjustable tee is constructed from a #125 socket swivel and a #130 swivel fitting.
8 #105 ELBOW 3/4 (PA) 2 1/4 2 3/8 1 9/16 1 1/16 1 1/8 1 1/8 1 (PB) 2 3/4 3 1/8 1 3/4 1 11/32 1 3/8 1 9/16 1 1/4 (PC) 2 3/4 3 5/8 2 1/8 1 11/16 1 3/8 1 13/16 1 1/2 (PD) /2 1 15/16 1 1/2 2 1/16 1 TUBE (TA) 2 1/4 2 3/8 1 9/ /8 1 1/8
9 #106 ADJUSTABLE TEE 3/4 (PA) 1 5/16 1 7/16 3 5/8 1 1/ / (PB) 1 5/8 1 3/4 4 3/ /32 2 1/8 1 1/4 1 1/4 (PC) 2 2 1/4 5 9/ /16 2 3/4 1 5/8 1 1/2 (PD) 2 1/4 2 3/4 5 9/ /16 2 7/8 1 5/8 1 TUBE (TA) 1 5/16 1 7/16 3 5/ /32 The #106 adjustable elbow is constructed from two #125 socket swivel fittings.
10 #110 CROSS SIZE A B C D E 3/4 (PA) 1 1/2 1 7/16 3 3/8 1 1/16 1 1/8 1 (PB) 1 7/8 1 3/4 4 1/2 1 11/32 1 1/2 1 1/4 (PC) 2 1/4 2 1/8 5 1/4 1 11/16 1 3/4 1 1/2 (PD) 2 9/16 2 7/16 5 9/ / TUBE (TA) 1 1/2 1 7/16 3 3/ /8
11 #111 ADJSUTABLE CROSS AS ASSEMBLED (2 PIECES) 3/4 (PA) 1 1/2 1 7/8 3 7/8 1 1/ /16 2 9/16 1 (PB) 1 7/8 2 3/16 4 7/ /32 1 7/8 3 1 /16 1 1/4 (PC) 2 9/32 2 5/8 5 3/ /16 2 1/4 3 5/8 1 1/2 (PD) 2 1/2 2 3/4 5 5/8 1 15/16 2 1/2 4 1 TUBE (TA) 1 1/2 1 7/8 3 7/ /16 2 9/16 The #111 adjustable cross is constructed from two identical fittings and are normally sold as a pair.
12 #115 SIDE OUTLET TEE 3/4 (PA) 1 5/16 1 3/8 2 7/16 1 1/16 2 7/16 1 7/16 1 (PB) 1 9/ /16 3 3/ /32 3 3/16 1 3/4 1 1/4 (PC) 2 2 7/32 3 3/4 1 11/16 3 3/4 2 3/16 1 1/2 (PD) 2 5/16 2 9/16 4 1/ /16 4 1/16 2 1/2 1 TUBE (TA) 1 5/16 1 3/8 2 7/ /16 1 7/16
13 #116 SIDE OUTLET ELBOW (CLOSED) 3/4 (PA) 1 5/16 1 3/8 2 7/16 1 1/16 2 7/16 1 7/16 1 (PB) 1 9/ /16 3 3/ /32 3 3/16 1 3/4 1 1/4 (PC) 2 2 7/32 3 3/4 1 11/16 3 3/4 2 3/16 1 1/2 (PD) 2 5/16 2 9/16 4 1/ /16 4 1/16 2 1/2 1 TUBE (TA) 1 5/16 1 3/8 2 7/ /16 1 7/16 The #115-P side outlet elbow with plug (not shown) is available in all sizes and is comprised of a #115 side outlet tee and a #500 plug.
14 #120-PA, #120-PB, #120-PC Side Outlet Cross #120 SIDE OUTLET CROSS 3/4 (PA) 3 7/16 2 1/2 2 3/8 1 1/16 1 1/8 9/16 1 (PB) 4 1/ /8 1 11/32 1 1/2 3/4 1 1/4 (PC) 5 5/16 3 3/4 2 3/4 1 11/ /16 3/4 1 1/2 (PD) 5 5/16 3 3/4 5 5/ /16 1 7/8 1 7/8 1 TUBE (TA) 3 7/16 2 1/2 2 3/ /8 9/16 #120-PD 1 1/2 Side Outlet Cross
15 #125 SOCKET SWIVEL 3/4 (PA) 1 5/16 1 7/16 2 1/2 1 1/16 1 1/4 1 1 (PB) 1 5/8 1 3/4 2 5/8 1 11/32 1 3/8 1 1/4 1 1/4 (PC) 2 2 1/8 3 3/4 1 11/16 2 1/4 1 5/8 1 1/2 (PD) 2 1/4 2 1/2 3 3/4 1 15/16 2 1/8 1 5/8 1 TUBE (TA) 1 5/16 1 7/16 2 1/ /4 1 G 1/4 1/4 7/16 7/16 1/4
16 #130 SWIVEL 3/4 (PA) 1 3/8 1 7/16 2 9/16 1 1/16 1 5/16 1/4 1 (PB) 1 1/2 1 3/4 2 7/8 1 11/32 1 1/2 1/4 1 1/4 (PC) 2 1/4 2 1/ /16 2 7/16 1 1/2 (PD) 2 1/4 2 1/2 4 1/2 1 15/16 2 1/4 7/16 1 TUBE (TA) 1 3/8 1 7/16 2 9/ /16 1/4
17 #131 PARALLEL SWIVEL 3/4 (PA) 1 3/8 1 9/ /16 1 1/ / /16 1 (PB) 1 1/2 1 15/ / /32 2 1/4 2 1/4 1 1/4 (PC) 2 1/4 2 3/8 6 1/8 1 11/ /2 (PD) 2 1/4 2 11/16 6 3/4 1 15/16 3 3/8 3 3/8 1 TUBE (TA) 1 3/8 1 9/ / / /16 The #131 parallel swivel is constructed from two #130 swivel fittings.
18 #135 DOUBLE SWIVEL 3/4 (PA) 1 3/8 1 7/16 3 3/4 1 1/16 1 5/16 1/4 1 (PB) 1 1/2 1 3/4 4 1/8 1 11/32 1 1/2 1/4 1 1/4 (PC) 2 1/4 2 1/8 5 7/8 1 11/16 2 7/16 1 1/2 (PD) 2 1/4 2 1/2 6 1/4 1 15/16 2 1/4 7/16 1 TUBE (TA) 1 3/8 1 7/16 3 3/ /16 1/4
19 #136 RAILING STEP AND LANDING COMBINATION G H I 3/4 (PA) 1 5/16 1 7/16 6 3/16 1 1/ /16 1 (PB) 1 5/8 1 13/16 7 1/ /32 2 3/ /4 (PC) 2 2 5/16 9 5/8 1 11/16 2 3/ /8 1 1/2 (PD) 2 1/4 2 1/ / / /16 2 7/16 1 1/ /2 1 5/8 5 5/8 3 7/8 1 5/8 6 1/8 4 1 TUBE (TA) 1 7/16 1 7/16 6 3/ /16 2 5/ /16 2 7/16 The #136 railing step and landing combination is composed of one #135 double swivel and two #125 socket swivels
20 #140 RIGHT ANGLE SWIVEL 3/4 (PA) 1 3/8 2 5/8 3 3/4 1 1/16 1 5/16 1/4 1 (PB) 1 1/2 3 1/8 4 1/8 1 11/32 1 1/2 1/4 1 1/4 (PC) 2 1/4 4 1/4 5 7/8 1 11/16 2 7/16 1 1/2 (PD) 2 1/4 4 1/2 4 3/8 1 15/16 2 1/4 7/16 1 TUBE (TA) 1 3/8 2 5/8 3 3/ /16 1/4
21 #141 RAILING DOWNTURN OR BRACE FITTING G H 3/4 (PA) 1 3/8 3 27/32 4 3/8 1 1/ / (PB) 1 1/2 3 7/8 4 17/ /32 2 1/4 1 1/4 1 1/4 (PC) 2 1/4 5 13/16 5 7/8 1 11/ /8 1 1/2 (PD) 2 1/4 6 3/16 6 3/8 1 15/16 3 3/8 1 5/8 1 TUBE (TA) 1 3/8 3 27/32 4 3/ / / /16 2 1/ /8 5 5/ /8 2 7/ /16 The #141 railing downturn or brace fittings is constructed from two #125 socket swivels and a #140 right angel swivel fitting.
22 #145-PD TRIPOD SWIVEL G H I 1 1/2 (PD) 2 5/ / /32 1 7/ /32 The #145-PD Tripod Swivel is available in 1-1/2 inch size only.
23 #146-PD TRIPOD BRACE G H 1 1/2 (PD) / / /16 2 5/16 2 7/ /16 4 3/32 The #146-PD Tripod Brace fitting is constructed from three #125- PD socket swivels and a #145-PD Tripod Swivel fitting. This fitting is only available for 1-1/2 inch pipe.
24 #150-R ROUND BASE FLANGE 3/4 (PA) 1 5/8 1 3/8 2 1/2 1 1/16 3 / (PB) 2 1/32 1 3/4 3 1/8 1 11/32 1/4 2 3/8 1 1/4 (PC) 2 7/16 2 1/4 3 1/2 1 11/16 1/4 2 11/16 1 1/2 (PD) 2 11/16 2 1/ /16 5/16 3 1/4 1 TUBE (TA) 1 5/8 1 3/8 2 1/2 1 3/16 2
25 #150-S RECTANGULAR BASE FLANGE G 3/4 (PA) 1 5/8 2 7/8 1 5/8 1 1/16 2 1/8 13/16 3/16 1 (PB) 2 1/8 2 3/4 2 1/ / /16 1/4 1 1/4 (PC) 2 9/16 3 1/4 2 7/ /16 2 5/16 1 5/8 1/4 1 1/2 (PD) 3 1/ / / /16 2 5/8 2 5/16 1 TUBE (TA) 2 7/8 1 5/8 1 11/ /8 13/16 3/16
26 #151-R ADJUSTABLE WALL MOUNTED RAILING FITTING SIZE A B C D E 1 (PB) 3 1/8 4 1/16 2 7/ / /16 1 1/4 (PC) 3 1/2 4 3/4 2 7/8 1 11/16 2 7/8 1 1/2 (PD) 4 5 5/16 3 1/ /16 2 7/8 The #151-R adjustable wall mounted railing fitting is constructed from a #101 swivel tee and a #150-R round base flange fitting.
27 #151-S ADJUSTABLE WALL MOUNTED RAILING FITTING SIZE A B C D E 1 (PB) 2 1/16 4 1/16 2 7/ /32 2 3/4 1 1/4 (PC) 2 7/16 4 3/4 2 13/ /16 3 1/4 1 1/2 (PD) 3 1/16 5 1/ / /16 The #151-s adjustable wall mounted railing fitting is constructed from a #101 swivel tee and a #150-S rectangular base flange fitting.
28 #155 ADJUSTABLE FLANGE BASE SIZE A B C D E 3/4 (PA) 1 9/16 1 1/2 2 1/2 1 11/16 15/16 1 (PB) 1 9/16 1 1/2 2 1/2 1 11/16 15/16 1 1/4 (PC) 2 1/4 2 1/2 3 1/2 2 5/8 1 1/2 1 1/2 (PD) 2 1/4 2 1/2 3 1/2 2 5/8 1 1/2 F 1/4 1/4 5/16 5/16 G 1/4 1/4 7/16 7/16
29 #156 ADJUSTABLE FLANGE 3/4 (PA) 2 7/8 1 25/32 15/16 1 1/ /16 2 1/2 1 (PB) 3 1/8 2 1/8 15/ / /16 2 1/2 1 1/4 (PC) 4 1/8 2 3/4 1 1/2 1 11/16 2 5/8 3 1/2 1 1/2 (PD) 4 3/16 2 7/8 1/ /16 2 5/8 3 1/2 1 TUBE (TA) 2 7/8 1 25/32 15/ /16 2 1/2 G H I 1 9/16 2 1/ /16 2 7/8 1 1/4 2 1/4 3 7/8 1 5/8 2 1/4 3 15/16 1 5/8 1 9/16 2 1/2 1 The #156 adjustable flange is constructed from a #125 socket swivel and a #155 adjustable flange base.
30 #157 LEAN-TO FLANGE G H 3/4 (PA) /16 1 1/ /16 2 1/2 1 (PB) 3 5/16 2 1/4 15/ / /16 2 1/2 1 1/4 (PC) 4 7/ /2 1 11/16 2 5/8 3 1/2 1 1/2 (PD) 4 3/4 3 3/8 1 1/2 1 15/16 2 5/8 3 1/2 1 TUBE (TA) / /16 2 1/2 1 9/ /32 1 9/16 3 1/16 2 1/4 4 3/16 2 1/4 4 1/2 1 9/ /32 The #157 lean-to flange is constructed from a #130 swivel and a #155 adjustable flange base.
31 #158 HINGE FLANGE 3/4 (PA) 2 1/2 15/ /16 2 1/2 1 9/ /16 1 (PB) 2 1/2 15/ /16 2 1/2 1 9/ /16 1 1/4 (PC) 3 1/2 1 1/2 2 5/8 3 1/2 2 1/4 2 1/2 1 1/2 (PD) 3 1/2 1 1/2 2 5/8 3 1/2 2 1/4 2 1/2 The #158 hinge flange is constructed from two #155 adjustable flange base fittings.
32 #160 WALL FLANGE G 1 (PB) 2 1/2 1 1/4 5/ /32 1 5/8 3 3/8 2 11/16 1 1/4 (PC) 2 5/8 1 3/8 7/ / /8 2 7/8 1 1/2 (PD) 2 25/32 1 7/16 7/ /16 2 3/8 4 5/16 3 3/8 SIZE H I J K L M 1 (PB) 2 5/16 5/8 1 19/32 3 5/16 2 5/8 1 1/4 (PC) 2 21/32 7/16 2 1/8 3 9/16 2 5/16 5/8 1 1/2 (PD) 2 21/32 3/4 2 3/16 3 7/8 2 5/8 43/64
33 #170 COUPLING 1 1/4 (PC) 2 13/16 2 1/8 1 11/16 3 5/8 5 1/4 1 1/2 (PD) 2 1/ / /16 3 5/8 5 9/16
34 #200-X CROSSOVER SIZE A B C D E 3/4 (PA) 1 3/8 1 7/16 1 3/16 1 1/16 2 5/8 1 (PB) 1 7/8 1 3/4 1 7/ /32 3 1/4 1 1/4 (PC) 2 5/16 2 1/4 1 13/ / /2 (PD) 2 9/16 2 1/ / /16 1 TUBE (TA) 1 3/8 1 7/16 1 3/ /8
35 #200 CROSSOVER SIZE A B C D E 3/4 (PA) 2 1/4 2 1/4 2 1/4 1 1/16 2 5/8 1 (PB) 2 3/4 3 1/8 2 3/4 1 11/32 3 1/4 1 1/4 (PC) 3 1/4 4 3/16 3 1/4 1 11/ /2 (PD) 3 1/2 4 7/8 3 1/2 1 15/ /16 1 TUBE (TA) 2 1/4 2 1/4 2 1/ /8
36 #201 MODIFIED CROSSOVER 1 (PB) 3 1/4 2 1/4 2 3/4 1 11/ /32 1 9/16 1 1/4 (PC) 4 2 5/8 3 1/4 1 11/ /16 1 7/8 1 1/2 (PD) 4 11/ /16 3 9/ / /16 2
37 #250 SWIVEL CROSS SIZE A B C D 1 (PB) 4 1/8 2 13/ / /32 1 1/4 (PC) 4 7/8 3 1/4 4 5/ /16 1 1/2 (PD) 5 7/16 3 1/2 5 13/ /16 The #250 swivel cross is constructed from a #101 swivel tee and a #201 modified crossover fitting.
38 #300 RACK KING 3/4 (PA) 2 7/8 2 7/8 2 7/8 1 1/16 1 1/8 1 1/8 1 (PB) 3 9/32 3 7/16 3 3/ /32 1 3/4 1 3/4 1 1/4 (PC) 3 7/8 3 7/8 3 7/8 1 11/16 1 3/4 1 3/4 1 1/2 (PD) 4 3/4 4 3/4 4 17/ / /4 1 TUBE (TA) 2 7/8 2 7/8 2 7/ /8 1 1/8
39 #402 ADJUSTABLE CENTER POST DOUBLE RAILING 1 (PB) 2 13/ /16 3 1/4 1 11/32 6 1/2 3 11/16 1 1/4 (PC) 3 1/4 4 5/16 3 3/4 1 11/16 7 5/8 4 5/16 1 1/2 (PD) 3 1/2 5 13/16 3 5/8 1 15/16 8 1/4 5 13/16 The #402 adjustable center post double railing is constructed from two shortened #101 swivel tees and a #200 crossover.
40 #500 PLUG SIZE A B C D 3/4 (PA) 1 3/16 1/2 3/4 7/8 1 (PB) 1 1/2 1/2 3/ /4 (PC) 1 7/8 3/ /4 1 1/2 (PD) 2 1/16 3/ /2
41 Schedule 40 Aluminum Pipe Alloy 6063-T6 Pipe Size Pipe I.D. Pipe O.D. Pipe Wall Pounds/Ft. ¾ ¼ ½
42
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