Synflex. Mini Catalog
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1 Synflex Mini Catalog
2 Table of Contents Hose Selection Chart Core 5 Hoses (Application/Product) 2 3R30, 3130, 3580, 30CT, 3R80 Core 5 Hoses (Product) 2 3R30, 3130, 3580, 30CT, 3R80 Hose 3R30 Low Pressure Hose Medium Pressure Hose Medium Pressure Hose 4 30CT Constant Pressure Hose 4 3R80 High Pressure Hose 5 Permanent Attached Hose Fittings Male Pipe Rigid 6 JIC 37º Swivel 7 JIC 37 Female Swivel, Bent Tube 45 8 JIC 37 Female Swivel, Bent Tube 90 Short 9 JIC Male Rigid 10 ORFS Female Swivel, Straight 11 ORFS Female Swivel, 45 Elbow 11 Tooling Swaging Machines 12 Pusher and Dies 13 Instructions How to Assemble Permanent Hose Fittings Hose Selection Chart Core 5 Hoses Only Applications/Product Agriculture Air Barber/ Carpet Carwash Chemical Cooling/ Foam Food Forestry- Gas General Handicap/ Hospital APPLICATIONS/ and Tools Dental/ Cleaners Transfer Misting/Dust Systems Processing Delimber Transfer Construction Wheel Surgical PRODUCT Horticulture Salon Chairs Suppression Chair Lift Beds/Tables Hydraulic Hose 3R CT 3R80 Core 5 Hoses Only Product General Lubrication Machine Marine Material Nuclear Off-Shore Paint Pneumatic Pressure Recreational Rental Rescue Tree Utility, Water Jetter, Hydraulic Systems Tools/ Handling/ Exploration Spray Systems Washers Vehicles Construction Trimmers Municipalities Drain,Sewer PRODUCT Robotics Forklifts Construction Systems (RVs) Equipment 1. Hydraulic Hose 3R CT 3R80 2 EATON Synflex Performance Products E-HOOV-MC002-E August 2006
3 Hose 3R30 Low Pressure Hose Meets SAE 100R3 Performance Specifications RECOMM D MINIMUM PART NOMINAL MAXIMUM MIN. BEND WORKING BURST WEIGHT SWAGE PERMANENT NUMBER I.D. O.D. RADIUS PRESSURE PRESSURE LB / KG DIE FITTING in mm in mm in mm psi bar psi bar 100ft 100m Part No Steel Series* 3R / , , W R / /4 32 1, , W R / , , W R / , , *Steel fittings shown on pages For stainless steel and Monel fitting availability, see hose fitting selection. Features Low Volumetric Expansion Rugged Design Applications Low Pressure Hydraulics (Hospital Beds) Hand Tools: Air Power Tools (Impact Tools, Nail Guns, Stapler Guns and Tire Inflation) Lubrication Systems High Pressure Pneumatic Systems Pressure Wash Hose Cooling Mist Systems Construction Black Perforated Polyurethane Cover Spiraled Synthetic Fiber Reinforcement (-03 thru - 06, -08 is braided) Nylon-Lined Core Tube Temperature Range -40 F to 212 F (-40 C to 100 C) or to 150 F (66 C), With Water-Based or Fire Resistant Fluids 3130 Medium Pressure Hose Meets SAE 100R7 Specifications RECOMM D MINIMUM PART NOMINAL MAXIMUM MIN. BEND WORKING BURST WEIGHT SWAGE PERMANENT NUMBER I.D. O.D. RADIUS PRESSURE PRESSURE LB / KG DIE FITTING in mm in mm in mm psi bar psi bar 100ft 100m Part No Steel Series* ** 1/ /2 13 2, , / /4 19 3, , / /4 32 3, , / /4 44 2, , / , , / , , / , , , , * *Steel fittings shown on pages For stainless steel and Monel fitting availability, see hose fitting selection. **At safety factor Features Applications Construction Temperature Range Long Continuous Lengths Low Elongation Best Value 100R7 Hose General Hydraulics Material Handling Forklift High Pressure Gas Transfer Chemical Transfer Black Perforated Polyurethane Cover Spiraled or Braided Synthetic Fiber Reinforcement Nylon-Lined Core Tube -40 F to 212 F (-40 C to 100 C) or to 150 F 66 C), With Water-Based or Fire Resistant Fluids EATON Synflex Performance Products E-HOOV-MC002-E August
4 Hose 3580 Medium Pressure Hose Meets or exceeds SAE 100 R1 & R7 Performance Specifications Steel Wire Reinforcement RECOMM D MINIMUM PART NOMINAL MAXIMUM MIN. BEND WORKING BURST WEIGHT SWAGE PERMANENT NUMBER I.D. O.D. RADIUS PRESSURE PRESSURE LB / KG DIE FITTING in mm in mm in mm psi bar psi bar 100ft 100m Part No Steel Series* / /4 44 3, , W / /4 57 3, , / /4 83 3, , / , , *Steel fittings shown on pages For stainless steel and Monel fitting availability, see hose fitting selection. Features Single Permanent Fitting Series Fits All Sizes SAE 100R7 Dimensions Cut Resistant Heavy Duty Design Crush Resistant Applications Lubrication Systems Mobile General Hydraulics Agriculture Equipment Construction Black Polyurethane Non- Perforated Cover Braided Bronze Coated Steel Wire Reinforcement Polyester Core Tube Temperature Range -40 F to 225 F (-40 C to 107 C) or to 140 F (60 C), With Water-Based or Fire Resistant Fluids 30CT Constant Pressure Hose Meets or Exceeds SAE 100R18 Specifications RECOMM D MINIMUM PART NOMINAL MAXIMUM MIN. BEND WORKING BURST WEIGHT SWAGE PERMANENT NUMBER I.D. O.D. RADIUS PRESSURE PRESSURE LB / KG DIE FITTING in mm in mm in mm psi bar psi bar 100ft 100m Part No.4540 Steel Series* 30CT-03 3/ , , CT-04 1/ / , , W CT-05 5/ / , , CT-06 3/ , , CT-08 1/ / , , A CT-10 5/ , , N10 90N *Steel fittings shown on pages For stainless steel and Monel fitting availability, see hose fitting selection. Features Highly Flexible, Even in Cold Temperatures Small O.D. Lightweight, yet Rugged Construction Applications Forklift Construction General Hydraulics Chemical and Gas Transfer Agricultural Equipment Material Handling Freezer Applications Machines Tools and Robotics Lubrication Equipment Portable Hydraulic Tools Construction Black Non-Stick Perforated Polymeric Cover Braided Synthetic Fiber Reinforcement Polymeric Core Tube Temperature Range -65 F to 200 F (-54 C to 94 C), With Water-Based or Fire Resistant Fluids 4 EATON Synflex Performance Products E-HOOV-MC002-E August 2006
5 Hose 3R80 High Pressure Hose Meets SAE 100R8 Specifications MINIMUM RECOMMENDED MINIMUM PART NOMINAL MAXIMUM BEND WORKING BURST WEIGHT PERMANENT REUSABLE NUMBER I.D. O.D. RADIUS PRESSURE PRESSURE LB / KG SWAGE DIE FITTING FITTING in mm in mm in mm psi bar psi bar 100ft 100m Part No Steel Series* Steel Series* 3R / /2 38 5, ,000 1, H03 90H 90J 3R / , ,000 1, H04 90H 90J 3R / /2 64 4, ,000 1, H06 90H 90J 3R / , , H08 90H 90J 3R / / , , H12 90H 90J 3R , , H16 90H 90J *Steel fittings shown on pages For stainless steel and Monel fitting availability, see hose fitting selection. Features Long Life in Impulse Cycling and Flexing Designed for Permanent or Reusable Fittings Applications General Hydraulic Systems Hydraulic Tools Mobile Equipment High Pressure Pneumatic Systems High Pressure Chemical Transfer Construction Black Perforated Polyurethane Cover Braided Synthetic Fiber Reinforcement Nylon Core Tube Temperature Range -40 F to 212 F (-40 C to 100 C) or to 150 F (66 C), With Water-Based or Fire Resistant Fluids EATON Synflex Performance Products E-HOOV-MC002-E August
6 Permanent Attached Hose Fittings Male Pipe Rigid B A I.D. C PART NUMBER HOSE PIPE PUSHER BORE OVERALL CUT OFF HEX FORMER I.D. SIZE FITTING 4599 I.D. LENGTH A B C PART NUMBER 1/8 1/ MP / /8 1/ MP / /16 1/ MP / /16 1/ MP / /16 3/ MP / /4 1/ MP / /4 1/ MP / /4 3/ MP / /4 1/ MP / /16 1/ MP / /16 3/ MP / /8 1/ MP / /8 3/ MP / /8 1/ MP / /2 1/ MP / /2 3/ MP / /2 1/ MP / /2 3/ MP / /4 1/ MP / /4 3/ MP / MP / /16 1/8 90H MP /16 9/16 390H /16 1/4 90H MP /4 11/16 390H /16 3/8 90H MP /8 3/4 390H /4 1/8 90H MP /16 5/8 390H /4 1/4 90H MP /4 11/16 390H /4 3/8 90H MP /16 3/4 390H /4 1/2 90H MP /16 15/16 390H /16 1/4 90H MP /16 11/16 390H /8 1/4 90H MP /16 3/4 390H /8 3/8 90H MP /16 3/4 390H /8 1/2 90H MP /16 15/16 390H /2 3/8 90H MP /4 7/8 390H /2 1/2 90H MP /2 15/16 390H /2 3/4 90H MP /2 1-1/8 390H /8 1/2 90H MP /8 1-1/8 390H /4 1/2 90H MP /8 1-1/8 390H /4 3/4 90H MP /8 1-1/8 390H H MP /8 1-3/8 390H /4 3/4 90N MP /16 1-1/8 390N N MP /16 1-3/8 390H Shaded parts can be ordered, but are non-stock items. 6 EATON Synflex Performance Products E-HOOV-MC002-E August 2006
7 Permanent Attached Hose Fittings D JIC 37º Swivel B A C Some Female swivels have double seats which make them compatible with either JIC 37 or SAE 45 male connectors. Torque Values (in - lbs) for Steel Female Swivel Fittings Size Min. Max , ,400 The maximum torques listed are based upon strength rather than sealing properties. Use of any torque within the min-max range will prevent damage or leakage. I.D. PART NUMBER OVERALL HOSE DASH PUSHER BORE LENGTH CUT OFF HEX HEX FORMER I.D. SIZE THREAD FITTING 4599 I.D. A B C D PART NUMBER 1/8-3 3/ FP /16 1/2 9/ /8-4 7/ FP /16 1/2 5/ /8-5 1/ FP /16 1/2 3/ /16-3 3/ FP /16 9/16 9/ /16-4 7/ FP /8 9/16 5/ /16-5 1/ FP /8 9/16 3/ /4-4 7/ FP /16 5/8 5/ /4-5 1/ FP /16 5/8 3/ /4-5 1/ FP /16 5/8 5/ /4-6 9/ FP /16 5/8 3/ /16-4 7/ FP /16 5/8 5/ /16-5 1/ FP /4 5/8 3/ /16-6 9/ FP /8 5/8 3/ /8-4 7/ MP /4 13/16 5/ /8-5 1/ FP /4 3/4 3/ /8-6 9/ FP /2 3/4 3/ /8-8 3/ FP /8 3/4 15/ /8-10 7/ FP /2 7/8 1-1/ /2-8 3/ FP /8 7/8 15/ /2-10 7/ FP /8 7/8 1-1/ / / FP /8 1-1/ /4-10 7/ FP /8 1-1/8 1-1/ / / FP /8 1-1/8 1-1/ / / FP /16 1-3/8 1-1/ / / FP /16 1-3/8 1-1/ / FP /16 1-3/8 1-1/ /16-4 7/ H FP /8 9/16 5/8 390H /16-5 1/ H FP /8 9/16 3/4 390H /4-4 7/ H FP /16 5/8 5/8 390H /4-5 1/ H FP /16 5/8 3/4 390H /4-6 9/ H FP /16 5/8 3/4 390H /16-6 9/ H FP /4 5/8 3/4 390H /8-4 7/ H MP /4 13/16 5/8 390H /8-5 1/ H FP /4 3/4 3/4 390H /8-6 9/ H FP /8 3/4 3/4 390H /8-8 3/ H FP /8 3/4 15/16 390H /8-10 7/ H FP /2 7/8 1-1/16 390H /2-8 3/ H FP /8 7/8 15/16 390H /2-10 7/ H FP /8 7/8 1-1/16 390H / / H FP /8 1-1/8 1-1/4 390H /8-10 7/ H FP /8 1-1/8 1-1/16 390H / / H FP /8 1-1/8 1-1/4 390H /4-10 7/ H FP /8 1-1/8 1-1/16 390H / / H FP /8 1-1/8 1-1/4 390H / / H FP /16 1-3/8 1-1/2 390H / / H FP /16 1-3/8 1-1/2 390H / H FP /16 1-3/8 1-1/2 390H /8-10 7/ N FP /8 1-1/8 1-1/16 390N / / N FP /8 1-1/8 1-1/4 390N /4-10 7/ N FP /4 1-1/8 1-1/16 390N / / N FP /4 1-1/8 1-1/4 390N / N FP /4 1-3/8 1-1/2 390N Shaded parts can be ordered, but are non-stock items. Fittings are manufactured from plated steel. Dimensions are in inches unless otherwise specified. EATON Synflex Performance Products E-HOOV-MC002-E August
8 Permanent Attached Hose Fittings 45 Bent Tube Female Swivel, JIC 37 B A I.D. F C D PART NUMBER OVERALL HOSE DASH PUSHER BORE LENGTH CUT OFF HEX HEX DROP FORMER I.D. SIZE THREAD FITTING 4599 I.D. A B C D F PART NO 3/16-4 7/ TP /16 9/ /4-4 7/ TP /8 9/ /4-5 1/ TP /8 5/ /4-6 9/ TP /8 11/ /16-6 9/ TP /8 11/ /8-6 9/ TP /4 11/ /8-8 3/ TP /4 7/ /2-8 3/ TP /8 7/ /2-10 7/ TP / / / TP /8 1-1/ / TP /8 1-1/ /16-4 7/ H TP /16 9/ H /4-4 7/ H TP /8 9/ H /4-5 1/ H TP /8 5/ H /8-6 9/ H TP /4 11/ H /8-8 3/ H TP /4 7/ H /2-8 3/ H TP /8 7/ H /2-10 7/ H TP / H / / H TP /8 1-1/ H / H TP /8 1-1/ H Shaded parts can be ordered, but are non-stock items. Fittings are manufactured from plated steel. Dimensions are in inches unless otherwise specified. *Requires a 3/16 Shim 8 EATON Synflex Performance Products E-HOOV-MC002-E August 2006
9 Permanent Attached Hose Fittings 90 Short Bent Tube Female Swivel, JIC 37 B A I.D. Torque Values (in - lbs) for Bent Tube Fittings with Female Swivels Size Min. Max ,050 The maximum torques listed are based upon strength rather than sealing properties. Use of any torque within the min-max range will prevent damage or leakage. F C D PART NUMBER OVERALL HOSE DASH PUSHER BORE LENGTH CUT OFF HEX HEX DROP FORMER I.D. SIZE THREAD FITTING 4599 I.D. A B C D F PART NO 1/8-3 3/ S0 TP /2 7/ /8-4 7/ S0 SP /2 9/ /16-4 7/ S0 TP /16 9/ /4-4 7/ S0 TP /8 9/ /4-5 1/ S0 TP /8 5/ /4-6 9/ S0 TP /8 11/ /16-5 1/ S0 TP /8 5/ /16-6 9/ S0 TP /8 11/ /8-4 7/ S0 TP /4 9/ /8-6 9/ S0 TP /4 11/ /8-8 3/ S0 TP /4 7/ /8-10 7/ S0 TP / /2-8 3/ S0 TP /8 7/ /2-10 7/ S0 TP / /4-10 7/ S0 TP / / / S0 TP /8 1-1/ / / S0 TP /4 1-3/ / / S0 TP /4 1-1/ / S0 TP /8 1-1/ / S0 TP /8 1-1/ /16-4 7/ H S0 TP /16 9/ H /4-4 7/ H S0 TP /8 9/ H /4-5 1/ H S0 TP /8 5/ H /4-6 9/ H S0 TP /8 11-/ H /16-6 9/ H S0 TP /8 11/ H /8-4 7/ H S0 TP /4 9/ H /8-6 9/ H S0 TP /4 11/ H /8-8 3/ H S0 TP /4 7/ H /8-10 7/ H S0 TP / H /2-8 3/ H S0 TP /8 7/ H /2-10 7/ H S0 TP / H / / H S0 TP /8 1-1/ H /4-10 7/ H S0 TP / H / / H S0 TP /8 1-1/ H / / H S0 TP /4 1-3/ H / / H S0 TP /4 1-1/ H / H S0 TP /8 1-1/ H / H S0 TP /8 1-1/ H Shaded parts can be ordered, but are non-stock items. Fittings are manufactured from plated steel. Dimensions are in inches unless otherwise specified. *Requires a 3/16 Shim EATON Synflex Performance Products E-HOOV-MC002-E August
10 Permanent Attached Hose Fittings JIC 37º Male Rigid B A I.D. C PART NUMBER HOSE PIPE THREAD PUSHER BORE OVERALL CUT OFF HEX FORMER I.D. SIZE DIMENSION FITTING 4599 I.D. LENGTH A B C PART NO 3/16-3 3/ MP /16 9/ /16-4 7/ MP /4 9/ /4-4 7/ MP /4 5/ /4-5 1/ MP /4 5/ /4-6 9/ MP / /16-5 1/ MP /16 5/ /16-6 9/ MP /16 11/ /8-5 1/ MP /16 3/ /8-6 9/ MP /8 3/ /8-8 3/ MP /8 13/ /2-8 3/ MP /16 7/ /2-10 7/ MP /16 15/ / / MP /2 1-1/ / / MP /2 1-1/ / / MP /16 1-1/ / / MP /16 1-3/ / MP /8 1-3/ /16-4 7/ H MP /4 9/16 390H /4-4 7/ H MP /4 5/8 390H /4-5 1/ H MP /4 5/8 390H /4-6 9/ H MP /16 3/4 390H /8-6 9/ H MP /8 3/4 390H /8-8 3/ H MP /4 13/16 390H /2-8 3/ H MP /4 7/8 390H /2-10 7/ H MP /2 15/16 390H / / H MP /2 1-1/8 390H / / H MP /2 1-1/8 390H / / H MP /16 1-1/4 390H Shaded parts can be ordered, but are non-stock items. Fittings are manufactured from plated steel. Dimensions are in inches unless otherwise specified. 10 EATON Synflex Performance Products E-HOOV-MC002-E August 2006
11 Permanent Attached Hose Fittings Straight with Female Swivel, O-Ring Face Seal B A I.D. D C PART NUMBER OVERALL HOSE DASH PUSHER BORE LENGTH CUT OFF HEX HEX FORMER I.D. SIZE THREAD FITTING 4599 I.D. A B C D PART NO 1/8-4 9/ MP /8 11/ /4-4 9/ MP /8 11/ /16-4 9/ MP /8 11/ / / MP /8 13/ /8-6 11/ SP /4 7/ /8-8 13/ MP /4 15/ /2-8 13/ FP /16 1-1/ / / MP /8 1-3/ / MP /8 1-5/ /4-4 9/ H MP /8 11/16 390H /8-6 11/ H SP /4 7/8 390H /2-8 13/ H FP /8 1-1/16 390H / H TP /8 1-1/8 390H / H TP /8 1-1/8 390H / / H MP /8 1-3/8 390H / / H MP /8 1-3/8 390H / H MP /8 1-5/8 390H Shaded parts can be ordered, but are non-stock items. Female Swivel, 45º Elbow O-Ring Face Seal PART NUMBER OVERALL HOSE DASH PUSHER BORE LENGTH CUT OFF HEX HEX DROP FORMER I.D. SIZE THREAD FITTING 4599 I.D. A B C D F PART NO 1/8-4 9/ TP204* /16 1/2 11/ /4-4 9/ TP /2 5/8 11/ /16-4 9/ TP /16 5/8 11/ / / TP /2 5/8 13/ /8-6 11/ TP /2 3/4 13/ /2-8 13/ TP /4 7/8 15/ / / TP /4 1-1/8 1-3/ /4-4 9/ H TP /2 5/8 11/ H /8-6 11/ H TP /2 3/4 13/ H /2-8 13/ H TP /4 7/8 15/ H / / H TP /4 1-1/8 1-3/ H Shaded parts can be ordered, but are non-stock items. Fittings are manufactured from plated steel. Dimensions are in inches unless otherwise specified. *Requires a 3/16 Shim EATON Synflex Performance Products E-HOOV-MC002-E August
12 Hose Fitting Swaging Machines and Tools SST Designed to Attach Synflex Permanent Fittings to Synflex Hose Synflex swaging equipment produces smooth, uniform fitting surfaces, without raised edges or ridges common in other fitting methods. Complete range of fitting swaging pushers and dies, up to 16 size are ordered separately. SST Part Number: Portable hand operated machine for field assembly Frame can be attached to bench vise or directly to a table with separate mounting bracket Weight: 8 lbs (3.6kg) Carrying Case Carrying Case for Portable Hand Swager SST Part No: 45J Mark IX Mark IX Fully automatic; opens dies to release completed fitting assembly Fast actuation; capable of 5-second cycle time Three power supply options for a broad range of production needs Weight: 131 lbs (59.4kg). (option 1&2) Option 1 1HP, 60Hz,115/208/230V Single Phase Motor; Medium Duty; Part Number: S0 Option 2 1HP, 60 Hz,230/460 V Three Phase Motor; Medium Duty; Part Number: S1 Option 3 For Heavy Duty, continuous high speed production assembly, the Mark IX (a) can be equipped with a high capacity power unit (b) (a) Mark IX swaging machine without standard power supply. Part Number: S4 (b) Commercial duty hydraulic power unit with 5HP three phase 230/460 volt motor, 5 gallon reservoir; 4.1 GPM displacement. Part Number: 453C EATON Synflex Performance Products E-HOOV-MC002-E August 2006
13 Pushers, Dies Pushers Pushers Pusher selection is based on fitting end design chosen from assembly. Pusher part numbers are listed in the Permanent Fitting Tables on pages Example: To attach a 3/8 inch I.D. hose to a JIC 37 Female Swivel fitting with a 6 thread size Part Number , page 2, use pusher Part Number 4599-FP015 Dies Dies Swaging dies are applied in paired sets. Die selection is based on hose series and size. Die part numbers are listed in hose specification charts. Example: To attach fitting Part Number to a series /8 inch I.D. hose, die Part Number is selected from the table in pages 3-5. Die Pusher Storage Rack Die Pusher Storage Rack Rack holds 12 pushers and 8 dies. Welded 16 gauge steel frame can be wall mounted or used on bench top. Rack is 19 inches wide; 22-1/2 inches high; extends 3 inches from mounting surface. Part Number: 45J EATON Synflex Performance Products E-HOOV-MC002-E August
14 How to Assemble Permanent Hose Fittings Instructions for using the Synflex Mark IX Swaging Machines Permanent Fitting Chart Insertion Depth Table FITTING SERIES INSERTION DEPTH (in) 903, 90H 90L Hose I.D. 7903,790H, (in) 90A, 90N 1/8 9/16-3/16 25/32-1/4 1-1/16 7/8 5/16 1-1/8-3/8 1-1/4 1-1/4 1/2 1-1/2 1-1/2 5/8 1-9/16-3/4 1-11/ /16-1. Cut hose squarely with Hand-Held Hose Cutter or Bench- Mounted Hose Cutter Mark hose for proper insertion depth into fitting. Use insertion depth chart or use Insertion Depth marker 45J Oil inside hose diameter with SAE 20 oil. Consult Eaton Performance Plastics for oxygen system special assembly recommendations. 4. Insert hose into fitting to depth mark. (Use Vise Block or and rubber mallet to ease assembly.) 5 Insert the specified die and pusher into the swaging machine. Lubricate die swaging surface with SAE 90 gear oil. For stainless steel fittings use Swage Lubricant Insert hose end into the pusher. 7 Pull control lever and guide fitting into the die until the pusher bottom is against the top of the die surface. 8 Push control lever to retract pusher and open die halves. Remove swaged hose assembly. 14 EATON Synflex Performance Products E-HOOV-MC002-E August 2006
15 Instructions for using the Synflex SST Swaging Tool The SST may be used in several ways: Clamp it by the ear in a vise. Lay it on the floor with reaction arm in place. Bolt it upright on your workbench using bench mounting bracket 4530-CP Cut hose squarely with Hand-Held Hose Cutter or Bench- Mounted Hose Cutter Mark hose for proper insertion depth into fitting. See page 14 for insertion depth table or use Insertion Depth marker 45J Lubricate inside hose diameter with SAE 20 oil or similar lightweight lubricant. Consult Eaton Performance Plastics for oxygen system special assembly recommendations. 4. Insert hose into fitting to depth mark. (Use Vise Block or and rubber mallet to ease assembly.) 5. Insert the specified pusher with the pusher retainer in the raised position. Finger-tighten retaining screw to hold pusher firmly in place. Pusher must be allowed to rotate freely. 6. Place one die half into the base plate. Lightly oil the inner surface of both die halves with SAE 90 gear oil. For stainless steel fittings use Swage Lubricant Insert the assembled hose and fitting through the base plate and firmly into the pusher cavity. Place the other die half in base and lock into place by swinging clamps down firmly against top of dies. Rotate ball screw until fitting reaches the die. 8. With handle provided or 1-1/8 socket and ratchet, rotate screw CW until pusher bottom contacts top of die. Maintain pressure on ball screw and release die clamps. Slowly release pressure and rotate ball screw CCW until it is clear of the die. Remove swaged assembly. EATON Synflex Performance Products E-HOOV-MC002-E August
16 Eaton Lone Oak Road Eden Prairie, MN USA Tel: Fax: Eaton 115 Lena Dr. Aurora, OH USA Tel: (330) Toll-Free: (800) Fax: (330) Eaton Gembloux S.A./N.V. Chaussee de Tirlemont, 100 B-5030 Gembloux Belgium Tel: (32) Fax: (32) Eaton Corporation All Rights Reserved Printed in USA Document No. E-HOOV-MC002-E August 2006
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