VIH AEROSPACE INC. a division of VIH Aviation Group

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1 VIH AEROSPACE INC. a division of VIH Aviation Group 1962 Canso Road North Saanich, BC Canada V8L 5V5 P. (250) F. (250) vih@vih.com INSTRUCTIONS FOR CONTINUED AIRWORTHINESS LED Nav / AntiCollision Light System In Kamov KA32A11BC Series Helicopters REPORT NO: REVISION: written consent of or Transport Canada Civil Aviation. 1

2 RECORD OF REVISIONS Revision Revised Pages Revision Details Revision Date All Initial Issue written consent of or Transport Canada Civil Aviation. 2

3 LIST OF EFFECTIVE PAGES PAGE NUMBER REVISION DATE 119 written consent of or Transport Canada Civil Aviation. 3

4 TABLE OF CONTENTS RECORD OF REVISIONS...2 LIST OF EFFECTIVE PAGES...3 TABLE OF CONTENTS...4 LIST OF FIGURES...4 LIST OF TABLES INTRODUCTION DESCRIPTION CONTROL SERVICING INFORMATION MAINTENANCE INSTRUCTIONS TROUBLESHOOTING INFORMATION REMOVAL AND REPLACEMENT INFORMATION WIRING DIAGRAMS SPECIAL INSPECTION REQUIREMENTS APPLICATION OF PROTECTIVE TREATMENTS DATA LIST OF SPECIAL TOOLS FOR COMMUTER AIRCRAFT RECOMMENDED OVERHAUL PERIODS AIRWORTHINESS LIMITATIONS SECTION REVISION APPENDIX A DRAWINGS...13 LIST OF FIGURES Figure 1 Anticollision LED...7 Figure 2 LH & RH Position LED...8 Figure 3 Tail Position LED...9 LIST OF TABLES Table 1 Supplemental Referenced Documents...5 Table 2 Modification Installation Documents...5 Table 2 Weight and Balance Information...9 written consent of or Transport Canada Civil Aviation. 4

5 Abbreviations and Definitions Abbreviations CAR FAA IAW ICA LED Definitions Canadian Aviation Regulations Federal Aviation Administration In accordance with Light Emitting Diode 1.0 INTRODUCTION This manual sets forth the instructions for determining continued airworthiness of the installation of the LED Nav / AntiCollision Light System in Kamov KA32A11BC series aircraft ICA Distribution This document and any revisions thereto, shall be distributed to the operator of the aircraft incorporating this design change. CAR / FAR 21.50(b) require the approval holder to make the ICA available to the operator of the aircraft Referenced Documents The documents listed in Table 1 detail supplemental reference documents to aid in the maintenance of the subject modification. Table 1 Supplemental Referenced Documents Document Name Document Number Revision Acceptable Methods Techniques and Practices Aircraft Inspection and Repair AC B Change 1, Sept 27, Referenced Documents The documents listed in Table 2 detail the installation items of the subject modification. Refer to the specific installation drawings for specific modification details. Details as listed on applicable installation drawings are to be maintained as a part of the continuing airworthiness of the subject modification. Table 2 Modification Installation Documents Document Name Document Number Revision LED NAV Light Placard VK320814D001 Rev 0 LED AntiCollision Light Wiring Diagram VK320814E330 Rev 0 LED Nav Lights Wiring Diagram VK320814E335 Rev 0 LED AntiCollision Lights Installation VK320814K100 Rev 0 LED Position Lights Installation VK320814K200 Rev 0 LED Tail Position Light Assembly VK320814K220 Rev 0 written consent of or Transport Canada Civil Aviation. 5

6 2.0 DESCRIPTION The LED Nav / AntiCollision Light System is designed to replace the existing Rotating Beacon type anticollision light system with an LED flashing type anticollision light system, and the existing incandescent lamp position light system with an LED position light system. The LED system meets company requirements for increased visibility and reliability thereby providing for a higher degree of safety when flying in their work environment. 3.0 CONTROL Operation of the NAV lights is limited to the 100% position and off position only. There is no other change to the operation of any of the installed equipment. All operations will be in accordance with the latest approved Rotorcraft Flight Manual. 4.0 SERVICING INFORMATION Unchanged. 5.0 MAINTENANCE INSTRUCTIONS 5.1. General Maintenance Procedures The LED wingtip position light assembly is designed with 7 LED s. If any one LED fails, the unit must be repaired or replaced. The LED tail position light assembly is designed with 6 LED's. If any one LED fails, the unit must be repaired or replaced. The LED Anticollision light assembly is designed with 10 vertical columns consisting of 3 LED's each. Should any one LED of any vertical column fail, the unit must be repaired or replaced Inspections Visual inspection of the LED Navigation Lights is carried out during exterior check following the sequence of exterior checks specified in the Rotorcraft Flight Manual. 1. Tailboom Right Side RH Navigation Light...CONDITION 2. Tail Right Side Rear Navigation Light.CONDITION 3. Tail Left Side LH Navigation Light CONDITION There is no change to the inspections of Anticollision light system. All inspections will be in accordance with the latest approved Rotorcraft Flight Manual. written consent of or Transport Canada Civil Aviation. 6

7 5.3. Functional Test All Circuit Breakers ON NAV LTS Selector Switch......Set to 100% There is no change to the functional test of Anticollision light system. All functional tests will be in accordance with the latest approved Rotorcraft Flight Manual. 6.0 TROUBLESHOOTING INFORMATION Refer to the applicable sections of the Kamov Maintenance Manuals, Kamov Service Instructions, Manufacturer s Manuals, and VIH Aerospace Drawings referenced in Table 2 for detailed troubleshooting information. 7.0 REMOVAL AND REPLACEMENT INFORMATION 7.1. Anticollision LED To remove the Anticollision LED: 1. Remove safety wires from Retaining Nut (item 1) IAW Kamov's KA32A11BC maintenance manual 2. Remove Retaining Nut (item 1) 3. Pull out LED (item 2) 4. Disconnect LED (item 2) IAW wiring diagram VK320814E330. Installation is the opposite of removal. Figure 1 Anticollision LED (upper Anticollision LED shown, lower Anticollision LED similar) written consent of or Transport Canada Civil Aviation. 7

8 7.2. LH and RH Position LED To remove the LH or RH Position LED: 1. Remove 2 screws (item 1) 2. Pull out the Lens (item 2) 3. Pull out the Shroud (item 3) 4. Remove 1 screw (item 5) 5. Pull out LED (item 4) 6. Disconnect LED (item 4) IAW wiring diagram VK320814E335 Installation is the opposite of removal. Figure 2 LH & RH Position LED written consent of or Transport Canada Civil Aviation. 8

9 7.3. Tail Position LED To remove the Tail Position LED: 1. Remove 2 screws (item 1) 2. Pull out LED (item 2) 3. Disconnect LED (item 2) IAW wiring diagram VK320814E335 Installation is the opposite of removal 7.4. Weight & Balance Information Figure 3 Tail Position LED Table 3 Weight and Balance Information ITEM p/n removed p/n added APPLICABLE DRAWING ANTICOLLISION BEACON (UPPER) VK320814K100 ANTICOLLISION BEACON (LOWER) VK320814K100 LED ANTICOLLISION LIGHT (UPPER) VK320814K100 LED ANTICOLLISION LIGHT (LOWER) VK320814K100 POSITION LIGHT (LH) VK320814K200 POSITION LIGHT (RH) VK320814K200 POSITION LIGHT (TAIL) VK320814K200 LED POSITION LIGHT (LH) VK320814K200 LED POSITION LIGHT (RH) VK320814K200 LED POSITION LIGHT (TAIL) VK320814K200 WEIGHT (LBS) 2.2 lbs. (1000 g) 2.2 lbs. (1000 g) +1.1 lbs. (+499 g) +1.1 lbs. (+499 g) 0.55 lbs. (250 g) 0.55 lbs. (250 g) 0.40 lbs. (181 g) lbs. (+118 g) lbs. (+118 g) lbs. (+136 g) STATION 318.0" (8077.2mm) 211.0" (5359.4mm) 318.0" (8077.2mm) 211.0" (5359.4mm) 420.0" (10,668mm) 420.0" (10,668mm) 470.0" (11,938mm) 420.0" (10,668mm) 420.0" (10,668mm) 470.0" (11,938mm) written consent of or Transport Canada Civil Aviation. 9

10 8.0 WIRING DIAGRAMS Refer to drawings VK320814E330 and VK320814E335 in appendix A. 9.0 SPECIAL INSPECTION REQUIREMENTS None APPLICATION OF PROTECTIVE TREATMENTS N/A 11.0 DATA All fasteners to be torqued in accordance with FAA AC B, Chapter 7, Par. 740 and Table LIST OF SPECIAL TOOLS N/A 13.0 FOR COMMUTER AIRCRAFT N/A 14.0 RECOMMENDED OVERHAUL PERIODS No additional overhaul time limitations. written consent of or Transport Canada Civil Aviation. 10

11 15.0 AIRWORTHINESS LIMITATIONS SECTION The Airworthiness Limitations section is Transport Canada approved by the Minister and specifies maintenance required by any applicable airworthiness or operating rule unless an alternative program has been approved by the Minister, and validated by the Federal Aviation Administration. NOTE: The Airworthiness Limitations Section is FAA approved and specifies the maintenance required under 14 CFR Sections and unless an alternative program has been FAA approved. No additional airworthiness limitations. written consent of or Transport Canada Civil Aviation. 11

12 16.0 REVISION A revision to this document will be indicated in the LIST OF EFFECTIVE PAGES on page 3 of this document and in the footer on each page. A description of the revision can be found in the RECORD OF REVISIONS on page 2. All revisions will be shown by inserting a vertical line in the right margin, indicating where changes in the text have been made. Each revised page will show the revision number and date in the lower right hand corner. If a revision requires that additional pages be inserted into the manual, these pages will bear the page number of the preceding page and be suffixed alphabetically. In the event this document is reissued, no vertical lines will be added to the margin, all pages will have the same revision number, and "Reissued" will be added to the revision description in the RECORD OF REVISIONS on page 2. written consent of or Transport Canada Civil Aviation. 12

13 17.0 APPENDIX A DRAWINGS Index of Drawings Index Drawing 1. VK320814D001 Rev 0, LED NAV Light Placard 2. VK320814E330 Rev 0, LED AntiCollision Light Wiring Diagram 3. VK320814E335 Rev 0, LED Nav Lights Wiring Diagram 4. VK320814K100 Rev 0, LED AntiCollision Lights Installation 5. VK320814K200 Rev 0, LED Position Lights Installation 6. VK320814K220 Rev 0, LED Tail Position Light Assembly written consent of or Transport Canada Civil Aviation. 13

14 written consent of or Transport Canada Civil Aviation. 14

15 written consent of or Transport Canada Civil Aviation. 15

16 written consent of or Transport Canada Civil Aviation. 16

17 written consent of or Transport Canada Civil Aviation. 17

18 written consent of or Transport Canada Civil Aviation. 18

19 written consent of or Transport Canada Civil Aviation. 19

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