HAND HELD BALL VALVE & DETENT STYLE BALL VALVES

HAND HELD BALL VALVE & DETENT STYLE BALL VALVES SERVICE PROCEDURE D75 SERIES J40 SERIES H-VO SERIES D00D SERIES J40 SERIES H-2VO SERIES F00 SERIES H-VIT SERIES H-VO SERIES F40 SERIES HVIT SERIES TASK FORCE TIPS, INC. MADE IN USA www.tft.com 70 Innovation Way, Valparaiso, IN 468-927 USA 800-48-2686 29-462-66 Fax 29-464-755

DANGER PERSONAL RESPONSIBILITY CODE The member companies of FEMSA that provide emergency response equipment and services want responders to know and understand the following:. Firefi ghting and Emergency Response are inherently dangerous activities requiring proper training in their hazards and the use of extreme caution at all times. 2. It is your responsibility to read and understand any user s instructions, including purpose and limitations, provided with any piece of equipment you may be called upon to use.. It is your responsibility to know that you have been properly trained in Firefi ghting and /or Emergency Response and in the use, precautions, and care of any equipment you may be called upon to use. 4. It is your responsibility to be in proper physical condition and to maintain the personal skill level required to operate any equipment you may be called upon to use. 5. It is your responsibility to know that your equipment is in operable condition and has been maintained in accordance with the manufacturer s instructions. 6. Failure to follow these guidelines may result in death, burns or other severe injury. FEMSA Fire and Emergency Manufacturers and Service Association P.O. Box 47, Lynnfi eld, MA 0940 www.femsa.org 2

D, F and J Series HAND-HELD BALL VALVES Intended for use with all ball valves constructed of stainless steel with quick-change rear valve seat..0 ITEMS NEEDED Not Supplied In Repair Kit Bench Vise Hammer /8 Diameter Punch Safety Glasses Drill Press (or electric drill) Loctite 27 2.0 INSTRUCTIONS. Remove and discard Hose Gasket (), Rear Seat (9), and O-ring (8). 2. Open or close bench vise until there is a gap between the jaws of /4 to /8. Prop Valve Handle (5) over gap so that Spirol Pins (5) can be driven into the gap between the vise jaws. Drive out the spirol pins using a /8 diameter punch. Note: Do not use a nail set or pointed punch. This may cause pins to expand, making it very diffi cult to remove. If possible, remove broken handle at this time. Be sure to wear safety glasses.. Pad vise jaws with several rags. Open valve and place repair mandrel through Valve Ball (6). Gently clamp valve in vise with one Trunnion (2) pointing up. Place allen wrench in end of Trunnion. Unscrew and discard trunnion along with O-ring (). It may be necessary to place a piece of pipe or wrench on end of allen wrench for additional leverage. 4. Turn valve over in vise and repeat step #. 5. Remove valve from vise and remove mandrel, f40 valve coupling (7) will need to be removed, Ball (6), Front Valve Seat (5), and Belleville Washer (4). Discard Valve Seat and Belleville Washer. Note: Earlier models may have an O-ring in place of the Belleville Washer. 6. Stand valve vertically on drill press and clamp in vise with coupling end up. Drop Belleville Washer (4) into Valve Body () (note orientation in drawing). Drop Front Valve Seat (5) into Valve Body () (note orientation in drawing). Drop Valve Ball (6) into Valve Body () and insert plastic mandrel through hole in ball. 7. Rotate Valve Ball (6) so that threaded holes are aligned with trunnion hole in Valve Body (). 8. Install O-rings () on Trunnions (2). 9. Apply a thin fi lm of grease (supplied) to O-rings and Trunnions, take care not to get any grease on the threads. 0. Apply one large drop of Loctite (supplied) on trunnion threads.. Place new Handle (5) in position over Valve Body (). Make sure that OFF on the handle faces the coupling end of the valve. 2. Insert Trunnions (2) through Handle (5) and Valve Body () while pressing down on the plastic mandrel with drill press chuck or by hand. Note: It will take approximately 50 lb. to compress the Belleville Washer (4). Screw the Trunnion (2) into Valve Ball (6). Do not tighten yet.. Repeat step #2 with other Trunnion. 4. Clamp one allen wrench in vise with approximately /8 of the short end above the vise jaws. 5. Place one Trunnion on wrench in vise and second wrench in other Trunnion. The plastic mandrel should still be in the valve ball. Tighten both Trunnions as tight as you can by hand. Do not use a wrench or pipe on the allen wrench or threads may be damaged. 6. With the plastic mandrel still in the Valve Ball (6), pull the Handle (5) back to the open or ON position. Locate the small dimple on the Handle (5) above the Trunnions (2). Using the #22 drill (supplied), drill through the dimple, through the center of the Trunnion (2), and out the other side. Support the Handle (5) below the Trunnions (2) on the edge of the drill press table or on a pile of boards to insure that the hole passes through the center of the Trunnions (2). 7. Insert the new Spirol Pins (6) in the drilled holes and press, or gently tap them fl ush with the Handle (5). 8. Remove plastic mandrel. Lubricate and install O-ring (8) on Rear Valve Seat (9). Press Valve Seat (9) into Valve Body () (note orientation in drawing). Install new Hose Gasket (). If you have trouble, call -800-48-2686 for advice or send valve and remaining new parts to our service department. Failure to follow these instructions, or poor workmanship voids warranty. * Plastic Repair Mandrels: /4 Waterway (D75) - Part number D0755 (Included in repair kit D75-HRK) Waterway (F00) Part number F005 (Included in repair kit F00-HRK) /8 Waterway (F40) Part number F405 (Included in repair kit F40-HRK) * Valve Ball (6) and Valve Body () are NOT included in repair kits Exploded view drawings and parts lists on following pages

D75 BALL VALVE 5 7 9 8 6 5 4 2 6 2 8 0 7 9 ** 75 VALVE BODY.0" D075 2 75 TRUNNION 2 D07540 O-RING-00 2 VO-00 5 DQ HANDLE SUBASSEMBLY DQ860 DQ860 CONTAINS 75 SHUTOFF HANDLE D07560 BLACK HANDLE COVER 2 HM625-BLK 8-2 X /8 BUTTON HEAD SCREW 4 VT08-2BH75 75 STOP PIN 2 D07550 6 SPIROL PIN 2 V900 7 WASHER VM490 8 GRIP SPACER D075 HM69-D 9 /8-6 X SOCKET HEAD SCREW VT7-6SH.0 0 PISTOL GRIP - BLACK HM692-BLK /8-6 X 5/6 SET SCREW VT7-6SS2 2 PORT PLUG B770 /6" SS BALL 26 V2 4 BELLEVILLE WASHER D07590 5 75 FRONT SEAT D07570 6 75 BALL D0750 7** COUPLING.0" D07597 8 O-RING- VO- 9 75 REAR SEAT D07580 GASKET -.0" V040 ** - STATE DESIRED THREAD WHEN ORDERING 4

D00D BALL VALVE 5 7 9 8 6 5 4 2 6 2 8 0 7 9 ** 00 VALVE BODY.0" D00 2 00 TRUNNION 2 F0040 O-RING-02 2 VO-02 5 FQ HANDLE SUBASSEMBLY FQ860 FQ860 CONTAINS 00 SHUTOFF HANDLE F0060 BLACK HANDLE COVER 2 HM625-BLK 8-2 X /8 BUTTON HEAD SCREW 4 VT08-2BH75 00 STOP PIN 2 F0050 6 SPIROL PIN 2 V900 7 WASHER VM490 8 GRIP SPACER F00 HM69-F 9 /8-6 X SOCKET HEAD SCREW VT7-6SH.0 0 PISTOL GRIP - BLACK HM692-BLK /8-6 X 5/6 SET SCREW VT7-6SS2 2 PORT PLUG B770 /6" SS BALL 4 V2 4 BELLEVILLE WASHER F0090 5 00 FRONT SEAT F0070 6 00 BALL F000 7** COUPLING 00.0" D0097 8 O-RING-26 VO-26 9 00 REAR SEAT D0080 GASKET -.0" V040 ** - STATE DESIRED THREAD WHEN ORDERING 5

F00.5 BALL VALVE 5 7 9 8 6 5 2 4 6 2 8 0 7 9 ** 00 VALVE BODY.5" F00 2 00 TRUNNION 2 F0040 O-RING-02 2 VO-02 5 FQ HANDLE SUBASSEMBLY FQ860 FQ860 CONTAINS 00 SHUTOFF HANDLE F0060 BLACK HANDLE COVER 2 HM625-BLK 8-2 X /8 BUTTON HEAD SCREW 4 VT08-2BH75 00 STOP PIN 2 F0050 6 SPIROL PIN 2 V900 7 WASHER VM490 8 GRIP SPACER F00 HM69-F 9 /8-6 X SOCKET HEAD SCREW VT7-6SH.0 0 PISTOL GRIP - BLACK HM692-BLK /8-6 X 5/6 SET SCREW VT7-6SS2 2 PORT PLUG B770 /6" SS BALL 4 V2 4 BELLEVILLE WASHER F0090 5 00 FRONT SEAT F0070 6 00 BALL F000 7** COUPLING.0" F0097 8 O-RING-26 VO-26 9 00 REAR SEAT F0080 GASKET -.5" V0 ** - STATE DESIRED THREAD WHEN ORDERING 6

F40.5 & J40 2.5 BALL VALVE 7 9 8 5 2 8 9 22 7 2 6 5 4 6 2 8 0 7 9 ** 40 VALVE BODY.5" F40 2 40 TRUNNION 2 F4040 O-RING-04 2 VO-04 5 FT HANDLE SUBASSEMBLY FQ860 FT860 CONTAINS 40 SHUTOFF HANDLE F4060 BLACK HANDLE COVER 2 HM625-BLK 8-2 X /8 BUTTON HEAD SCREW 4 VT08-2BH75 40 STOP PIN 2 F4050 6 SPIROL PIN 2 V9 7 WASHER VM490 8 GRIP SPACER F40 HM69-J 9 /8-6 X SOCKET HEAD SCREW VT7-6SH.0 0 PISTOL GRIP - BLACK HM692-BLK /8-6 X 5/6 SET SCREW VT7-6SS2 ** - STATE DESIRED THREAD WHEN ORDERING 2 /6" SS BALL 6 V2 /4-28 X /6 SET SCREW VT25-28SS87 4 BELLEVILLE WASHER F4090 5 40 FRONT SEAT F4070 6 40 BALL F400 7 COUPLING.0" F4097 40 COUPLING 2.5" J4097 8 O-RING-29 VO-29 O-RING-02 VO-02 9 40 REAR SEAT.5" F4080 40 REAR SEAT 2.5" J4080 GASKET -.5" V0 GASKET - 2.5" V90 2 O-RING-40 VO-40 22 O-RING-0 VO-0 7

DETENT STYLE HAND HELD BALL VALVES This Service Procedure is intended for use with the HVIT, H-VIT, H-VO, H-VOI, H-2VO, H-2VOI, H-VO, H-VOI and H-2VPPIT series of.5 and 2.5 inlet Ball Valves..0 ITEMS NEEDED Not Supplied In Repair Kit Bench Vise T-Handle Allen Wrench Set Loctite 27 2.0 INSTRUCTIONS FOR VALVE SEAT AND BALL REPLACEMENT TEAR DOWN:. Remove set screws (27) from body that are forward of the bail handle. Grasp the front ring (5, 4, 5, or 78) in padded vise and remove by unthreading. 2. Remove the valve seat (2 or 75) from the male threaded section.. Place the bail handle (6) in the off position and through the female coupling, push the valve ball ( or 76) out the front of the valve. 4. Use a straight blade screw driver to remove the rear valve seat (2 or 75). 5. Inspect the o-ring (4 or 77) in the front of the valve for damage and replace if required. REBUILD SECTION: 6. Place a seat (2 or 75) in the front ring with the male threads. 7. Install valve seat (2 or 75) into the body, fl at side down. 8. The notch in the ball ( or 76) is designed to reduce turbulence through the valve, install ball with notch down and towards the bail handle side of the valve. 9. Check for o-ring (4 or 77) in the front of the valve, install front ring (5, 4, 5 or 78) till the shoulder is fl ush with the front of the body. Compression on the valve is adjusted with the front ring. 0. Cycle bail handle to check for smooth operation. If bail is tight, un-thread front ring. If loose, tighten front ring. Required force to cycle bail is to 5 lbs.. Tighten set screws (27) evenly. If set screws are not tightened evenly there may be a leak around the front ring seal. 2. Place ball valve on a pressurized water system and check for leaks and operation..0 INSTRUCTIONS FOR BAIL HANDLE REPLACEMENT REMOVAL OF OLD BAIL HANDLE. Remove set screws (27) from body that are forward of the bail handle. Grasp the front ring in padded vise and remove. 2. Remove the valve seat (2 or 75) from the male thread section.. Place the bail handle (6) in the off position and through the female coupling, push the valve ball ( or 76) out the front of the valve. 4. Use a straight blade screw driver to remove the rear valve seat (2 or 75). 5. Inspect the o-ring (4 or 77) in the front of the valve for damage and replace if required. 6. Remove button head screws (9 or 65) from bail handle. 7. Push trunnions (24 or 7) into the valve body and remove. Note: There is a left and right trunnion on this model, do not mix. 8. Remove bail handle by lifting up off of the valve body. This will release the detent springs and balls. INSTALLATION OF BAIL HANDLE. Insert one Detent Spring ( or 67) and Detent Ball (2 or 66) into each of the stop lugs of the Bail Handle. Note: ( Make sure the belly shaped side of the handle faces the front of the valve body.) 2. While holding the detent springs and balls in the stop lugs, push bail handle onto valve body over detent area.. Apply lubricant to o-ring (22 or 7) on trunnion. 4. Align the roll pin (7 or 69) with the hole in Bail Handle and push from the inside. 5. Place Trunnion Driver (8 or 70) over roll pins. 6. Apply loctite 27 to the button head screws (9 or 65). 7. Install Button Head screws till tight. 8. Complete steps 6 through 2 in Valve Seat and Ball Replacement Section. Exploded view drawings and parts lists on following pages 8

H-VO & H-VOI 64 65 6 70 69 68 67 66 65 6 7 72 7 75 76 75 60 62 74 7 77 78 27 26 29 0 /6" SS BALL 48 V2 26 /8-6 X 5/6 SET SCREW VT7-6SS2 27 0-2 X /4 SET SCREW 2 VT0Y2SS250 29 PISTOL GRIP - BLACK HM692-BLK 0 WASHER VM490 /8-6 X SOCKET HEAD SCREW VT7-6SH.0 60 GASKET - 2.5" V85 6 /4-28 X /2 SET SCREW VT25-28SS500 62** COUPLING 2.5" M07 6 TOP BAR P45 64 SIDE BAR 2 P40 65 /2- X /4 BUTTON HEAD SCREW 4 VT50-BH750 66 5/6" TORLON BALL 2 VB.2TO 67 DETENT SPRING 2 P60 68 STOP LUG 2 P50 69 SPIROL PIN 2 VP250X.625H 70 TRUNNION DRIVER 2 P5 7 O-RING-29 2 VO-29 72 TRUNNION SHIM 2 P0 7 TRUNNION LEFT P25L TRUNNION RIGHT P25R 74 DETENT VALVE BODY P 75 VALVE BALL SEAT 2.5" 2 P5 76 BALL VALVE 2.5" P0 77 O-RING-88 VO-88 78** FRONT RING VO 2.5"NH P55 * - CONSULT FACTORY FOR SPECIFIC PART NUMBERS ** - STATE DESIRED THREAD WHEN ORDERING 9

HVIT, H-VIT, H-V0, H-VOI, H-2VO & H-2VOI 6 6 5 0 9 2 4 2 2 7 8 4 5 25 24 26 6 7 2 0 8 9 27 28 29 2 22 2 24 2 4 4 45 5 42 5 46 47 48 6 4 50 6 7 44 8 49 9 40 4 42 4 44 0

GASKET -.5" V0 2 /4-28 X /6 SET SCREW VT25-28SS87 (SWIVEL) /4-28 X /8 SET SCREW VT25-28SS75 (LOCK-OUT) /6" SS BALL 8 V2 4** COUPLING.5" H694 5** COUPLING 2.5" P98 6 GASKET - 2.5" V90 7 /4-28 X /8 SET SCREW VT25-28SS75 8 BLITZ BASE 2.5 H675 9 O-RING-5 VO-5 0 /4-28 X /4 SET SCREW VT25-28SS250 ** COUPLING 2.5" P97 2 STREAM STRAIGHTENER P6 O-RING-28 VO-28 4 O-RING-4 VO-4 5 ANTI GG RING VO P47 6 HANDLE SUBASSEMBLY HX9 BLACK HANDLE COVER 2 HM625-BLK HANDLE HX6 8-2 X /8 BUTTON HEAD SCREW 4 VT08E2BH75 7 SPIROL PIN 2 V05 8 TRUNNION DRIVER 2 HX650 9 HANDLE SCREW 2 VT7E24BH750 DETENT SPRING 2 HM770 2.24" TORLON BALL 2 VB24TO 22 O-RING-8 2 VO-8 2 TEFLON TRUNNION SHIM 2 P70 24 TRUNNION - LEFT PL TRUNNION - RIGHT PR 25 DETENT VALVE BODY P0 26 /8-6 X 5/6 SET SCREW VT7-6SS2 27 0-2 X /6 SET SCREW 2 VT0Y2SS87 28 GRIP SPACER HANDLINE HM69-H 29 PISTOL GRIP - BLACK HM692-BLK 0 WASHER VM409 /8-6 X SOCKET HEAD SCREW VT7-6SH.0 2 VALVE BALL SEAT 2 P04 DELRIN VALVE BALL P0 4 O-RING-227 VO-227 5 FRONT END - 7/8" TIP P8 FRONT END - 5/6" TIP P82 FRONT END -.0" TIP P8 FRONT END - /8" TIP P84 FRONT END - /4" TIP P85 FRONT END - /8" TIP P86 6 TEFLON WEAR RING 2 P72 7 VIT FRONT RING LABEL P6 8 CAM SCREW 2 HD780 9 THREAD PROTECTOR RING P75 40 GAUGE BUMPER G262 4 FRONT RING VO.5" P50 42 7/8" SMOOTH BORE INSERT F40 5/6" SMOOTH BORE INSERT F402 " SMOOTH BORE INSERT F40 -/8" SMOOTH BORE INSERT F404 4** FRONT RING VPP.5" P60 44 VH-4-S02 SMALLEY RING V422 45 BLITZ BRACKET 2 H676 46 /4- SS ACORN NUT 8 VT25EAC 47 WASHER 8 VW500X265-6 48 /4- X 2 STUD FULL THREAD 4 VT25-ST2.0 49 PLAYPIPE HANDLE 2 P2 50 SMALL PLAYPIPE BRACKET 2 P 5** FRONT RING VO.5" P50 * - CONSULT FACTORY FOR SPECIFIC PART NUMBERS ** - STATE DESIRED THREAD WHEN ORDERING

TASK FORCE TIPS, INC. MADE IN USA www.tft.com 70 Innovation Way, Valparaiso, IN 468-927 USA 800-48-2686 29-462-66 Fax 29-464-755