Installation Instructions D-Series Mast Adaption Kits for Internal Reeving This sheet describes the installation of Adaption Kits to provide a high termination for Lift Tek D-Series Masts. The Kits are for standard carriages with -in. ( cm) bars and contain the necessary hoses, tubing, brackets and fittings to connect between the mast internal reeving and the upper bar. See Sheet 7 for Hi-Vis Masts with -in. (0 cm) bars. The illustrations on this page show where to weld the upper hose terminal mounting brackets. The following pages show hose and fitting location, and part numbers for the contents of each kit. Reuseable fittings are provided on the hoses to enable hoses to be cut to an exact length. Clean all surfaces to be welded. Remove any paint, oil, grease or other contaminants. Position the bracket(s) on the back side (driver s view) of the mast upper carriage bar using the dimensions shown. Clamp the bracket(s) in place. NOTE: 0D-MS Masts require additional brackets on the vertical carriage bar(s). Weld the brackets to the mast carriage using the following weld procedures: Protect hoses and adjacent areas from weld splatter. Preheat weld areas to 70 F ( C). WELD METHOD A FCAW (Flux-Cored Arc Weld). Attach ground wire to carriage. Weld using AWS E70T- / in. (. mm) or / in. ( mm) diameter wire with 00% CO shielding gas at 0 CFH. Set welding amps per manufacturer s recommendations. Apply weld holding a close arc. Do not oscillate or use a wash bead pattern. Let welds normal air-cool. WELD METHOD B SMAW (Stick Welding). Attach ground wire to carriage. Weld using E-708 low hydrogen /8 in. (. mm) or / in. ( mm) diameter electrodes. Set welding amps per manufacturer s recommendations. Do not use electrodes exposed to moisture without first re-drying them at 00 F (7 C) for hours. Apply weld holding a close arc. Do not oscillate or use a wash bead pattern. Let welds normal air-cool. Remove all slag and weld splatter and inspect the welds. Part No. 88 R- WARNING: Lift Technologies recommends that a qualified welder experienced in this type of work be used for best quality. / in. ( mm) in. ( cm) Mast Upper Carriage Bar Vertical Carriage Bar Bracket (0D-MS mast only) A Front View Bracket (location similar for RH side) Back (driver s) view Mast Model 0//0/0D-MT /D-MQ 0D/D/0D-MS, MD D/0D-MT Bracket (all masts) A / in. ( mm) Dimension A -/ in. ( mm) -/ in. ( mm) -/ in. ( mm) 7-/ in. (8 mm) Terminal Brackets(s) -/ in. (7 mm) cushion tire / in. ( mm) pneumatic tire MA07.ill / in. ( mm) Horizontal Carriage Bar MA08.ill For Technical Support...or to Order Parts Call: -888--0 OR Write: Lift Technologies, 700 South Highway, Westminster, S.C.
D-Series 0D-MS MAST NOTE: All illustrations are shown as viewed from the driver s seat. (Hidden kit components show through.) 7 8 MA0.ill 7 Double Function Single Function LH Single Function RH MA0.ill 0D-MS A to C A to D A to D and B to C REF QTY PART NO. PART NO. PART NO. DESCRIPTION 0 08 088 Adaption Kit 7 7 Fitting, - 8 7 Fitting, - 870 870 Bracket 870 Bracket 0 0, 0, 8 8, 8, 7 7 Fitting, -8 7 Fitting, -8 07 070 Tube, 7 08 08 Tube 8,, Used for Quick-Change couplers. Reference: S-
D-Series D/0D-MS MASTS 7 MA0.ill 7 8 MA08.ill D-MS 0D-MS A to C A to D B to C A to D and A to C A to D B to C A to D and B to C B to C REF QTY PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. DESCRIPTION 80 80 80 80 807 80 80 808 Adaption Kit 7 7 7 7 7 7 Fitting, - 7 7 Fitting, - 870 870 870 870 870 870 Bracket 870 870 Bracket 0,,,, 7 7 7 7 7 7 Fitting, - 7 7 Fitting, - 88 88 88 88 88 88 Tube 88 88 Tube 7 88 88 88 88 88 88 Tube 8 88 88 88 88 Tube 7 7 7 7 7 7 Fitting, -8 7 7 Fitting, -8 Used for Quick-Change couplers. Reference: S-
D-Series /D-MQ and 0//0/0D-MT MASTS Single Function LH Single Function RH MA0.ill MA00.ill Double Function /D-MQ and 0//0/0D-MT A to D B to C A to D and A to D and B to C B to C REF QTY PART NO. PART NO. PART NO. PART NO. DESCRIPTION 0 07 08 Adaption Kit, No. hose 7 Adaption Kit, No. and hose 7 7 Fitting, - 7 7 Fitting, - 870 870 Bracket 870 870 Bracket 0, 0, ( in.) 78, ( in.) 7 7 7, 7, (8. in.) 77, (8. in.) 7 7 7 Fitting, -8 7 Fitting, -8 Used for Quick-Change couplers. Reference: S- D-MQ only.
D-Series D/0D-MD and MT MASTS MA0.ill MA00.ill D-MD and MT 0D-MD and MT A to C A to D or A to D and A to C A to D or A to D and B to C B to C B to C B to C REF QTY PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. DESCRIPTION 878 877 87 88 880 88 Adaption Kit 7 7 7 7 Fitting, - 7 7 Fitting, - 870 870 870 870 Bracket 870 870 Bracket 7 8, 7, 0 07, 07, 7 7 7 7 Fitting, -8 7 7 Fitting, -8 Used for Quick-Change couplers. Reference: S-, S-
Reusable Fittings Kit hoses are equipped with reusable fittings to enable hoses to be modified to the exact length required for installation. IMPORTANT: Do not shorten hoses to the point where they will be stretched or kinked when installed. When routing hoses, make sure they will not be pinched, rubbed, twisted, or otherwise damaged throughout their full range of movement. Use hose clamps to secure hoses if required. Fitting Removal To shorten a hose, remove either end-fitting using the following procedures: Clamp the fitting socket in a vise. Lubricate an assembling mandrel* with hydraulic fluid. Slide the mandrel into the nipple and engage the nipple nut threads. Using two wrenches, screw the mandrel into the nipple nut. * Stratoflex PN : 70--8S (# hose), 07--S (#8 hose). Assembling Mandrel Nipple Nipple GA00.ill GA00.ill GA007.ill Nipple With a wrench on the nipple nut, unscrew the nipple from the hose socket. Reassembly Cut the hose to the desired length using a fine-toothed hacksaw or hose cutoff machine. Make sure the hose is not cut too short for proper installation. GA008.ill Clamp the socket in a vise and turn the hose into the socket counterclockwise (CCW) until it bottoms. For long hoses, clamp the hose in a vise and turn the socket CCW onto the hose. Back the hose out /- turn. Lubricate the mandrel/nipple assembly and the inside of the hose with hydraulic fluid. Insert the nipple into the hose, making sure it moves in and out freely. Mandrel/Nipple Assembly Mandrel / / in. (.8. mm) GA000.ill GA00.ill With a wrench on the mandrel, screw the nipple into the fitting socket. Leave / to /-in. (.8 to. mm) clearance between the nipple nut and socket so the nut swivels freely. Mandrel GA00.ill Using two wrenches, remove the mandrel from the nipple nut. GA00.ill IMPORTANT: Inspect the hose for proper assembly. Sight Clamp the socket in a vise and manually turn the hose down the fitting ID to assure that the nipple did not scarf a clockwise (CW) to remove it from the socket. For long piece of hose material that might prevent free flow. If hoses, clamp the hose in a vise and turn the socket damage is found, remove the fitting and cut away the CW to remove it from the hose. damaged hose. Reassemble the hose as in Steps through. Use compressed air to clear the hose of debris. Lift Technologies 00-0 Part No. 88 R-