TOOLS TOOLS. Chapter Summary All the tooling required to terminate optical fiber and twisted pair connectors
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1 TOOLS Tools Fiber Optic Tool Kits Epoxies and Accessories Microscopes Fiber Optic Tools and Accessories Raceway Cutting Tool Twisted Pair Tools and Accessories Chapter Summary All the tooling required to terminate optical fiber and twisted pair connectors 169
2 FIBER OPTIC TOOL KITS Universal No Epoxy Termination Tool Kit PART NUMBER Includes all tools necessary for terminating MT-RJ Jacks, LightCrimp Plus and LightCrimp-style connectors 170 MT-RJ Jack Termination Tool Kit PART NUMBER Tool kit includes: Soft case Cleave tool Miller strip tool Cable stripper Micro stripper Scissors MT-RJ strip length template Actuator key Alcohol wipes LightCrimp Plus Termination Tool Kits Termination Tool kits include: Pro-Crimper II Hand Tool and appropriate die set Stripper tools Kevlar shears Cable holder Cleave tool LightCrimp Plus Termination Video CD-Rom LightCrimp Plus Termination Video CD-Rom also available separately, part number: LightCrimp Plus SC and ST-Style Connectors and MT-RJ Jack Termination Tool Kit LightCrimp Plus SC Connector Termination Tool Kit LightCrimp Plus ST-Style Connector Termination Tool Kit
3 LightCrimp Termination Tool Kits Tool kits include: Pro-Crimper II Hand Tool and appropriate die set Stripper tools* Kevlar shears* Template strip Cleave tool Polishing bushings Polishing films Polishing plate Microscope as listed* *Microscope available separately on page 176 FIBER OPTIC TOOL KITS LightCrimp SC LightCrimp ST-Style LightCrimp SC and ST-Style Termination Kit No Microscope Premium Microscope No Microscope Termination Kit Premium Microscope Pocket Microscope Mini Tool Kit No Microscope No Microscope Termination Kit Premium Microscope Pocket Microscope Mini Tool Kit No Microscope Pro-Installer Epoxy/Polish Type Connector Termination Tool Kits Professional Installer Kit With 110 V Curing Oven With 220 V Curing Oven Without Curing Oven or Microscope Includes all tools necessary to terminate these connectors (Epoxy sold separately pages ): ST-Style, AMP NETCONNECT SC, FSD, FC, D4, FSMA Tool kits include (except were specified otherwise): Pro-Crimper II Hand Tool and crimping dies Polishing bushings Polishing film Cable and fiber strippers Scissors Scribe tool Microscope with tripod and power source (on page 176) Epoxy curing oven
4 FIBER OPTIC TOOLS & ACCESSORIES 172 Epoxy/Polish Type Connector Termination Tool Kits SC PART NUMBER ST-STYLE PART NUMBER MT-RJ Test Kits Tool kits include: Carrying case Pro-Crimper II Hand Tool and crimping dies Polishing bushings Polishing film Cable and fiber strippers Scissors Scribe tool Kits contain polishing materials for approximately 60 connectors (consumables can be purchased separately on page 175) Other connector style kits available SC tool kit can also be used to terminate FC Connectors Each kit Includes: 2 - MT-RJ Adapters 1 - MT-RJ to duplex SC (or ST-Style) patch cord 1 - MT-RJ to MT-RJ Patch Cord 2 - Pinned MT-RJ to duplex SC (or ST-Style) cable assemblies 1 - Carrying case with labels 50/125µm 62.5/125µm Singlemode SC to pinned MT-RJ ST-Style to pinned MT-RJ SC to pinned MT-RJ ST-Style to pinned MT-RJ SC to pinned MT-RJ ST-Style to pinned MT-RJ MT-RJ Test Assemblies Pinned MT-RJ Cable Assemblies are used for testing only Length in Meters Multimode 62.5/125µm MT-RJ (with Pins) to MT-RJ (with Pins) Test Assembly Multimode 50/125µm MT-RJ (with Pins) to SC Duplex Multimode 62.5/125µm
5 Buffer Tube Splitter Kits (Break Out Kits) 6-Fiber Stranded Loose Tube Fiber Stranded Loose Tube Fiber Central Loose Tube Fiber Central Loose Tube AMP QC Quick Cure Adhesive Tube Size Typical Terminations Per Tube* 3 grams grams *Differences in termination techniques will affect the number of terminations per tube. One-part adhesive eliminates the hassle and mess of mixing Applies easily and cures in minutes without heat or UV light Works with all standard multimode epoxy/polish-style connectors without performance penalty Recommended for ST-Style epoxy/polish-style connectors Faster procedure for time-saving productivity and lower installation costs FIBER OPTIC TOOLS & ACCESSORIES 173 EPO-TEK Epoxies Pre-measured bi-packs for consistent results Ideal for bonding fibers and optical components Long pot lives Heat-cured and roomtemperature epoxies High service temperature Supplied in 4-gram packs Cure Time Pot Color after Viscosity Maximum Glass Transition Part & Temp Life Curing (cps) Temp Temp Number EPO-TEK 353ND C 4 hr Red C 124 C EPO-TEK C or C 50 min Clear C 48 C EPO-TEK C 5 min Clear - 80 C 80 C EPO-TEK 302-3M C or C 1.5 hr Clear C 56 C
6 FIBER OPTIC TOOLS & ACCESSORIES 174 TRA-CON Epoxies General purpose epoxy good for SC and ST-Style epoxy polish connectors Pre-measured bi-packs for consistent results Low viscosity High impact Approx. Number Cure Time Pot Life Color after Curing Operating Temp of Connections and Temp 7-gram pack C or * 2 C or 30 min Blue -60 C to 100 C 2-gram pack C * *25 packs. Hysol Epoxy-Tubes General purpose epoxy good for SC and ST-Style epoxy polish connectors Two-part epoxy comes in two tubes Medium viscosity Approx. Number Cure Time Pot Life Color after Curing Operating Temp of Connections and Temp 7-gram pack C 30 min Blue -60 C to 100 C Adhesive Applicator Syringe PART NUMBER cc capacity Ideal for epoxy
7 Polishing Consumables Connector Type Epoxy-Polish Epoxy-Polish Epoxy-Polish Lightcrimp Grit Part SC Singlemode ST-Style Multimode ST-Style SC and ST-Style Grade Number µm Hand Polishing Film * 5µm µm µm Final Polishing Film ** Consumables Kit * Packet of 10. ** Packet of 5. Contains all consumable supplies for at least 100 connectors. Epoxy Curing Oven Reduces time required to cure epoxy in fiber optic connectors Provides a uniform, controlled curing environment increasing productivity and consistency Accepts all AMP NETCONNECT Fiber Optic Connectors that require epoxy Comes equipped to cure up to four duplex connectors and 12 simplex connectors at once Optional blocks to allow up to 8 duplex and 24 simplex connectors available Variable temperature control (60 C to 125 C) Includes thermometer and cable support bracket Curing sleeves on page 180 FIBER OPTIC TOOLS & ACCESSORIES VAC VAC Adapter Block for 8 Duplex Connectors Adapter Block for 24 Single Connectors
8 FIBER OPTIC TOOLS & ACCESSORIES 176 Inspection Microscope Kits and Accessories Microscope Power of Power Supply Part Magnification Adapters Included Number 10x Objective, 120 VAC x 10x Eyepiece 240 VAC x Objective, 120 VAC x 20x Eyepiece 240 VAC DANGER: Active fibers should never be viewed through a microscope. Accessories SC, APC Adapter MT-RJ MPO MPO APC MPX MPX APC LC VAC Power Supply VAC Power Supply IEC Pigtail Cord* Red On/Off Switch Replacement Bulb, 2.8 V Green On/Off Switch Replacement Bulb, 2.5 V Tripod x Eyepiece x Eyepiece x Zoom Eyepiece *Power cord is terminated on one end only. The other end will have to be installed with wall plug by the end user. Inspection Microscope is designed specifically for portability and optimum visual examination of terminated ends of singlemode and multimode fibers Useful in both field and laboratory When not using AC adapter, 2 AA batteries are required for use (batteries yield approx. 50 hrs of operation) Integral KG-3 infrared filter that protects user s eyes Pre-centered adapter mount provides quick, easy focusing and changing of connectors Long life LED (approx. 100,000 hrs of operation) Low battery indicator Each kit includes: 10 power objective microscope made of durable, lightweight A.B.S. plastic Eyepiece (10 or 20 power) Handy, lockable double-well carrying case made of highdensity polyethylene, with antistatic foam cutouts Tripod stand AC adapter (120 or 240 VAC) Adapters included: Universal 2.5mm (adapts SC, ST-Style, FC, FSD and RSD), FSMA and F07 Other adapters available are: MT-RJ MPO MPO APC MPX MPX APC LC
9 Pocket Inspection Microscope and Accessories 100x Microscope mm Universal Adapter (for SC and ST-Style) DANGER: Active fibers should never be viewed through a microscope. Sapphire -Tipped Scribe Tool and Accessories 100 power magnification Compact hand-held size Built-in battery operated illumination Long-lasting sapphire blade Pen-type casing FIBER OPTIC TOOLS & ACCESSORIES 177 Sapphire-tipped Scribe Tool Replacement Blades LightCrimp Plus Buffer/Cable Holders SC PART NUMBER ST- STYLE PART NUMBER Used in LightCrimp Plus terminations (included in LightCrimp Plus Tool Kits)
10 FIBER OPTIC TOOLS & ACCESSORIES LightCrimp Universal Cleave Tool PART NUMBER Cyclops Cable Stripper PART NUMBER Used in both SC and ST-Style LightCrimp Connector terminations 178 Fiber Optic Cleave Tool PART NUMBER Used in MT-RJ Jack and LightCrimp Plus Connector terminations
11 AMP CORELINK Splice Workstation PART NUMBER Universal Fiber Optic Cleaving Tool PART NUMBER FIBER OPTIC TOOLS & ACCESSORIES 179 Technician s Guide to Fiber Optics PART NUMBER An excellent introductory and intermediate-level fiber optic text, this informative book covers the fundamentals of data transmission, fiber theory, fiber characteristics, sources and detectors, connectors and splice products, and other fiber optic components
12 FIBER OPTIC TOOLS & ACCESSORIES Polishing Bushings, Curing Sleeves, and Strip Card Kit Polishing Bushing 2.5mm Polishing Bushing SC 180 SC Curing Sleeve ST-Style Curing Sleeve, 2.5mm Bayonette CableJacket Diameter(mm) Used With Notes Ceramic and Stainless Steel St-Style Connectors Metal Polish Bushing 3.0 Ceramic, Stainless Steel and Polymer Composite ST-Style Connectors Black Polymer SC Connectors Black Polymer Ceramic, Stainless Steel and Polymer Curing Sleeve 3.0 Composite ST-Style Connectors 12 pcs SC Connectors 1 pc Strip Card Kit - SC and ST-Style Connectors
13 PRO-CRIMPER II Hand Tool and Fiber Optic Die Sets PRO-CRIMPER II (shown with a die set) PRO-CRIMPER II Hand Tool Fiber Optic Die Sets Cable Jacket Diameter ST-Style, Ceramic/Stainless 3.0 Hand Tool and Die Set Steel/Polymer Composite Die Set Only ST-Style Stainless Steel 3.0 Hand Tool and Die Set (504XXX-X Series Only) Die Set Only ST-Style Ceramic Used with Loose Tube 3.8 Die Set Only SC 3.0 Hand Tool and Die Set Die Set Only & 2.4/2.5 & 3.0 Hand Tool and Die Set Die Set Only LightCrimp ST-Style 3.0 Hand Tool and Die Set Die Set Only LightCrimp SC 3.0 Hand Tool and Die Set Die Set Only LightCrimp Plus and LightCrimp ST-Style 3.0 Hand Tool and Die Set Die Set Only LightCrimp Plus and LightCrimp SC 3.0 Hand Tool and Die Set Die Set Only FIBER OPTIC TOOLS & ACCESSORIES 181 Raceway Cutting Tool PART NUMBER Used for trimming Surface Mount Raceway to desired lengths
14 TWISTED PAIR TOOLS & ACCESSORIES 110Connect Termination Tools Pro-Installer Twisted Pair Tool Kit PART NUMBER Impact Tools with Blades Pro Impact Tool Standard Impact Tool Includes: Installer s knife Pro Impact Tool with extended-life blade Shears AMP NETCONNECT pouch The industry standard termination tool for all 110Connect terminations Each tool comes with a blade 182 Pro Impact Tool with Extended-Life Blade Standard Impact Tool with Standard Blade Replacement Blades for Impact Tools Extended-life blades increase blade life 3 times over standard blade life 66/110 Blade 110/110 Blade Extended-Life 110 Blade Extended-Life 66/110 Blade Palm Grip Tool PART NUMBER Fits comfortably into one hand Holds one 110Connect Jack or ACO 110 Card Edge Connector for termination
15 Cyclops Cable Stripper PART NUMBER Diagonal Cutters PART NUMBER TWISTED PAIR TOOLS & ACCESSORIES 183 PRO-CRIMPER II Hand Tool and Die Sets For use with Modular Plug Strain Relief Clamp (on page 155) PRO-CRIMPER II (shown with a die set) PRO-CRIMPER II Hand Tool External Strain Relief Clamp Hand Tool and Die Set Die Set Only
16 TWISTED PAIR TOOLS & ACCESSORIES Pro-Installer s Modular Plug Hand Tool Cuts, strips and terminates cable Ratchet control provides complete termination cycle Interchangeable die sets accommodate all plug sizes 184 Color Dot Hand Tool and Die Set Position Line Black * Die Set Only * 4-Position Handset Green Hand Tool and Die Set Die Set Only * 6-Position Offset Latch Orange Hand Tool and Die Set Die Set Only * 6-Position Long Body Violet Hand Tool and Die Set Die Set Only * 6-Position Line (2-, 4-, 6-Pos) Red Hand Tool and Die Set * Other Mfrs Plugs Die Set Only * Hand Tool and Die Set * 4- and 6-Position Line Blue Die Set Only * Hand Tool and Die Set Position High Performance White * Die Set Only * *Packaged in a clear, plastic clamshell for point-of-purchase display.
17 Pro-Installer s Modular Plug Hand Tool Kits and Accessories Each kit includes hand tool, carrying case ( ) and listed die sets 4-, 6- and 8-Position Line Kit Position Handset, and 4-, 6- and 8-Position Line Kit Carrying Case with Set of Replacement Strip Blades and Small Screwdriver Blade Replacement Kit (5 cutters and 5 sets of strip blades) Cutter Blade TWISTED PAIR TOOLS & ACCESSORIES 185 Pistol Grip Tool for AMP-BARREL Edge Connectors Pistol Grip Tool with Head Head only The Pistol Grip Tool terminates AMP-BARREL Edge Connectors one pair at a time Shortens assembly time by trimming conductors to the proper length and helps maintain proper pair twist for high performance cables This tool requires the installation kit to be fitted with a special edge connector, part number
18 TWISTED PAIR TOOLS & ACCESSORIES 186 Punchdown Tool for AMP-BARREL Edge Connectors PART NUMBER Compression Tool for AMP-BARREL Edge Connectors PART NUMBER 1085 CT May be used to insert and terminate wires into the special edge connector (on page 58) for use with the pistol grip tool Provides improved termination of AMP-BARREL Connectors compared to standard pliers May also be used with Keystone Modular Jacks Tool can be purchased from: Rostra Tool Co. 30 East Industrial Road Branford, CT Phone: Portable "Butterfly" Hand Tool (MI-1) for CHAMP 25-Pair Connectors Mass terminates and shears all wires in a single operation Wires can be laced in tool or in separate lacing fixture Base plate can be bench-mounted Standard Positions, 90 Wire Dress Optional Lacing Fixture
19 Palm Grip Hand Tool Kits 14- to 64-Position Position only to 64-position Kit includes Wire Inserter, all 5 sizes of Index Slides, Cable Clamp, Insertion/Extraction Tool ( ), and carrying case 50-Position Kit includes wire inserter, 50-position index slide and cable clamp TWISTED PAIR TOOLS & ACCESSORIES Contact Insertion/Extraction Tools PART NUMBER Used with CHAMP Connectors Wire insertion tool is used to insert individual wires when making repairs Contact insertion/extraction tool is used to replace damaged contacts 187 T-Handle Wire Insertion Tool PART NUMBER
20 NOTES 188
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