Contura 650, 660, 670

Transcription

1 IAV SE/EX SE DE NO GB Installationsanvisning 2 Installationsanleitung 26 Installasjonsanvisning 52 Installation Instructions 78 Contura 660T Contura 650, 660, 670

2 Dear Contura owner, May we take this opportunity to wish you a warm welcome to the growing family of happy and satisfied owners of a Contura stove. Your choice is testimony to the high standards you demand in terms of quality and design. You can rest assured that your new Contura stove will serve you well and keep its good looks for many years to come. The Contura 600 is not only an efficient source of heat, but it is environmentally friendly as well. Please read through these instructions carefully before starting installation work, and study the separate Lighting and Maintenance Instructions before lighting a fire for the first time. Contents General Information Installation distances to walls and ceiling Air supply Unpacking Chimney connection Fitting the surround for Contura Fitting the surround for Contura 660T Fitting the surround for Contura 660K Fitting the surround for Contura Installing the oven compartment (optional) Installing the metal hot-shelf (optional) Installing the convector fascia (optional) Installing the hot-shelf (optional) Installing the base Contura 650 (optional) Installing the base Contura 660, Contura 670 (optional) Installing the drawer (optional)

3 Quality approval The stove has been tested by the Swedish National Testing and Research Institute and meets the applicable regulations for CE approval and the stricter requirements for P marking. Certificate number for P Marking: Certificate number for Swan Marking: Certifierad Certifikat nr NORDIC ECOLABEL Manufacturer s declaration This product has been manufactured in accordance with the documents that constitute the basis for product certification and the relevant criteria for production control. Requirements relating to the flue For both rear flue connections and top flue connections the chimney must be able to withstand temperatures of at least 350 C. Warning! When the stove is in use certain surfaces become very hot. Physical contact with these surfaces can cause skin burns. Pay particular attention also to the high temperatures of the heat radiated through the glass door. Do not place combustible material closer than the recommended safe distances. Failure to observe these safe distances can result in an uncon trolled fire. A smouldering fire can cause gases and fumes to ignite without warning, with the risk of causing damage to both persons and property. IMPORTANT! Always contact your local authority planning office before installing a wood-burning stove or fire-place. The owner of the house is personally responsible for ensuring compliance with the mandatory safety requirements and must have the installation approved by a qualified inspector. Your local chimney sweep must also be informed about the installation as this will affect the routines for regular chimney-sweeping services. EU-declaration of conformity Product covered by this declaration Product type Stove fired by fixed fuel Type designation Contura 600-series Type acc. to standard SS-EN Intended for use Heating of living accomodation Fuels Wood logs Special conditions None Manufacturer Name NIBE AB/NIBE Brasvärme Address Box 134, Skulptörvägen 10, SE MARKARYD Place of manufacture Markaryd Manufacturing check by approved organisation Name Swedish National Testing and Research Institute AB Address Box 857, SE BORÅS Report no / date 0402-CPD / Niklas Gunnarsson Business area manager NIBE Stoves Appendices Assembly and Installation Instructions CONTURA In accordance with standards below marking was affixed: European Standard: SE Quality Certification, P-marked: NO Standard NS 3059: DK Standard: DE and AT Standard DIN and Art 15a B-VG: Type: Nominal Output: Fuel: Minimun draught: Flue gas temerature: Energy efficiency: 2006 EN Cert no SINTEF DS/EN plus RO C655/C685 6 kw Wood 12 Pa 310 C 80% Emission of CO in cumbustion products: < 0,12% Distance to cumbustible wall (mm): Behind 100 Beside 520 (200) Corner 95 Production number: Follow the installation instructions. Use only recomended fuels NIBE AB Box 134 SE MARKARYD SWEDEN 79

4 General information This folder contains instructions on how to assemble and install stoves in the Contura 600 series. The stove also comes with comprehensive Lighting and Maintenance Instructions. Please take time to read all this information carefully and keep it in a safe place for future reference. Contura 600 series stoves have been type-approved in Sweden for connection to a chimney which can withstand flue gas temperatures of 350 C. The connecting sleeve has an external diameter of 150 mm. To ensure proper combustion, sufficient air must be supplied to the stove from outdoors. Technical specifications Output 3 9 kw Nominal output 6 kw (approx. 1.5 kg/hr) Efficiency, up to 80% T 660K 670 Weight (kg) Width (mm) Depth (mm) Height (mm) Connecting ext. Ø150 mm Type approved in accordance with: European standard EN class 1 Swedish environmental and quality certification, P marked cert. no Swedish type approval, cert. no. 0388/01 Norwegian standard NS 3059, certificate no German standard DIN , RO Danish standard 887-1, id nr 598 Building permission It may be necessary for you to apply for building permission from your local planning authority before installing a stove or erecting a chimney. Before starting installation work, make sure that you check which regulations apply. Structural support Check to make sure that the floor is strong enough to support the weight of the stove and chimney. If you intend to locate the stove on standard wooden floor joists, contact a professional builder to make sure that the construction will withstand the load. If the total weight does not exceed 400 kilos, it is not usually necessary to reinforce the joists. Floor plate To protect the floor from sparks and falling embers the stove must stand on a non-combustible surface which extends at least 300 mm in front of the stove and 100 mm along each side. As other statutory requirements apply in some countries, we recommend that you consult the relevant authority or an authorised chimney-sweep in your area. Chimney The draught in the chimney must generate a neg ative pressure of at least 12 Pa. The draught is affected both by the length and cross-sectional area of the chimney, and by how well sealed the construction is. The shortest recommended chimney length is 3.5 metres. The cross-sectional area of the chimney must be approximately cm 2 ( mm in diameter). Make sure that there are no gaps around soot hatches and flue-pipe connections. Remember that the draught is reduced in flues with sharp bends or horizontal sections. A horizontal flue length of up to 1.0 metre is permissible, provided that the vertical flue is at least 5.0 metres in height. It must be possible to clean the flue throughout its entire length, and the soot hatches must be easily accessible. Brasbegränsare Fire-bars Smoke Rökhylla baffle Rostertallrik Grate disc Cast-iron fire-bed Gjutgodsbotten Fire-box Eldstadsbeklädnad surround Ash-pan Asklåda 80

5 Installation distances to walls and ceiling Stand the stove on a floor plate, ensuring that the stove is no closer to the wall/ceiling than the minimum dis tances indicated in the diagrams below. For stoves with a top flue connection to a steel chimney, please refer to the assembly and installation instructions for the relevant brand of chimney. A = height from floor to chimney connection B = height from floor to centre of hole for rear flue C = height from floor to air inlet D = height from floor to lower edge of door E = height from floor to top of door All measurements in millimetres. 650 Combustible Brännbart ceiling tak Observe the minimum distances to combustible materials prescribed by the manufac t urers of the chimney. Allow at least 1.0 metre from the stove door to any combustible part of the building structure or interior fittings. A separate floor plate (accessory) increases the connection height to the chimney by 10 mm. Important! If the stove will be installed on a turnabl e plate, the distances indicate d below will not be valid. Ext Utv. Ø Combustible Brännbar vägg wall 40 Tilluftsstos Air inlet Ø64 Ø Brandmur Fire-resistant av wall tegel eller of brick betong or concrete 700 Brandmur Fire-resistant av wall tegel of eller brick betong or concrete Brandmur Fire-resistant av wall tegel of eller brick betong or concrete Brandmur Fire-resistant av wall tegel of eller brick betong or concrete C D 300 A B 1000 E Air Tilluftsstos inlet Ø64 Ø * (520) Combustible Brännbart ceiling tak 510 Combustible Brännbar vägg wall 75 Ext Utv. Ø Tilluftsstos Air inlet Ø64 Ø Combustible Brännbar vägg wall A B 1000 E Combustible Brännbar vägg wall Permitted area for combustible material *See T/660K C 340 D Air Tilluftsstos inlet Ø64 Ø * (500) 800 Permitted area for combustible material * *See

6 670 Combustible Brännbart ceiling tak * To avoid any discoloration of painted walls made of non-combustible materials, we recommend the same gap between stove and wall as that for walls in combustible materials Ext Utv. Ø150 Ø150 Tilluftsstos Air inlet Ø64 Ø Combustible Brännbar wall vägg 1000 Brandmur Fire-resistant av tegel wall of brick eller or betong concrete C 340 D 300 A B 1000 E Air Tilluftssto inlet Ø * * Permitted area for combustible material 82

7 Air supply Combustion air for the stove can be supplied through a duct directly from outside, or indirectly through a vent in the wall of the room where the stove is installed. The drawings on the right show various alternative methods of supplying the stove with air. Before fitting an air supply duct to the air inlet, the heat reflector under the stove body must be re moved. The air duct connection on the stove has an external diameter of 64 mm. The stove has two partly punched covers to provide the option of leading the air supply duct through the rear panel or the base-plate. Indirect air supply through the external wall. Through the external wall. Remove the partly punched metal cover with a hammer. Important! To prevent condensation in air ducts which pass through heated areas, the duct must be insulated with 30 mm of mineral wool covered with a proprietary moisture seal (plastic vapour diffusion retarder). It is important to seal carefully around the duct where it passes through the wall or floor. Use jointing compound. For ducts longer than 1.0 metre, the diameter must be increased to 100 mm, and the size of the vent increased correspondingly. A 1.0 metre length of insulated ducting for combustion air is available as an optional extra. Through a suspended floor/wall-and-cavity foundation. 30 mm Through the floor and foundation slab. 83

8 Unpacking To start with, leave the stove body screwed in place on the delivery pallet. Remove the components and accessories supplied in the delivery package and place them on one side. Dismantle all the loose components from the stove body (log-guard/firebars, fire-box surround, grate disc, cast-iron fire-bed and ash-pan). Then remove the stove body from the pallet. Warning! The stove body may tip forwards before the base-plate has been fitted. For this reason it is important not to unscrew the stove body from the pallet until all loose components have been removed. Lift up the smoke baffle and re move the front of the side section. If necessary, move the castiron firebed slightly to the side to make this easier. Continue by removing the rear of the side section in the same way. Lift the smoke baffle out and remove the remaining sections. Lift the grate plate at one of its edges from the lugs. Remove the ash-pan with cover. Leave the parts disassembled until the base has been installed and the stove has been positioned. Reinstall the parts in reverse order when the stove has been constructed and is in position. 84

9 GB Top flue connection to a chimney When installing the chimney, please refer to the manufacturer s installation instructions. Below we explain how to connect the chimney to the stove. Stoves are supplied from the factory ready for connecting to a top flue. To prepare the stove for connection to a rear flue, the connecting collar and covering cap need to change places. Rear flue connection to a brick-lined chimney Mark out the centre of the hole to be made in the wall for a rear flue connection. Check the height to make sure that the hole aligns with the chimney connection on the rear of the stove. Make a hole at least 180 mm in diameter and then secure the flue collar in place in the wall using heat-proof mortar (not supplied). Allow the mortar to dry before connecting the stove to the flue. Fit the connecting sleeve between the stove and the flue collar in the wall. Make sure that the gasket does not work loose from its position. Seal the joint between sleeve and collar with sealing rope, or use heat-resistant sealant for a tighter seal. Top flue connection Slide the flue base over the collar. Make sure that the seal round the collar is not dislodged. If further sealing material is required, heat-resistant sealant may be used. Important! When connecting to a top flue it is important to fit the hot air vent in place before connecting the chimney flue. 85

10 650 Fitting the surround for Contura 650 Lay the stove down on its back on the pallet. Secure the base-plate in place with the four female screws supplied. Fit them from the inside of the legs into the lugs on the base-plate. Loosening the screws holding the legs in place on the body of the stove may make assembly easier. Do not tighten the screws until the stove is standing on a flat surface. Important! The heat reflecting plate must be fitted underneath the body of the stove if the area below is to be used as a log-box. The heat reflector can be removed by turning it to the left until it slides free from the lower set of screws holding the legs in place. The heat reflector is hooked back in place on the screws by turning it to the right. 1 2 Each of the front angle brackets is fitted in place with two Phillips screws. The rear angle brackets are fitted with Phillips screws and nuts through the innermost hole of the fire-box. The rear panel is fitted between the brackets on the stove with four self-tapping screws. For rear flue connections the punched plate in the rear panel must be tapped out with a hammer. The top screws secure the angle brackets and the rear panel to the back of the stove. 86

11 650 Undo the screws to the angle brackets at the front of the construction. Fit the heat reflector by sliding the rear end into the gap between the rear panel and the fire-box. Then ease the reflector forwards, bending it so that it hooks into place under the screws. Tighten the screws. Hold the side panel approximately 20 mm above the base panel and turn the side panel s front edge around the edge of the leg. Align and depress the side panel end over the base panel s shaft pin. Secure the side panels with a Phillips screw and wash er. Adjust the panels so that they fit snugly aroun d the stove body on the front edge and the rear panel at the back. Fit the metal shelf, soapstone shelf or oven unit in accordance with the instructions for the various options on pages 99 and 100. This must be done before the metal or soapstone top is put in place. 87

12 GB 650 Installing the stove top Place the soapstone top (or plate top, cast iron top) in position. Handle soapstone with care. Place the hot air grille and cover on the soapstone top. Manufacturer s markings Manufacturer s markings The manufacturer s marking with the serial number is fitted at the top of the front left-hand leg. The manufacturer s marking with details of safe installation distances is placed on the rear panel, either inside or outside. Important! Before the stove is used, it must be inspected and approved by an authorised chimney sweep or the relevant authority for your area. Please read carefully through the separate Lighting and Maintenance Instructions for the Contura 600 series before lighting the stove for the first time. 88

13 Fitting the surround for Contura 660T GB 660T Lay the stove down on its back on the pallet. Secure the base-plate in place with the four female screws supplied. Fit them from the inside of the legs into the lugs on the base-plate. Loosening the screws holding the legs in place on the body of the stove may make assembly easier. Do not tighten the screws until the stove is standing on a flat surface. Important! The heat reflecting plate must be fitted underneath the body of the stove if the area below is to be used as a log-box. The heat reflector can be removed by turning it to the left until it slides free from the lower set of screws holding the legs in place. The heat reflector is hooked back in place on the screws by turning it to the right. The rear panel is fitted between the lugs on the stove with four self-tapping screws. If the stove is to be connected to a rear flue, use a hammer to remove the punched metal cover in the rear panel. Stand the stove on the floor plate and check the safe installation distances. If the stove has a rear flue, connect this to the chimney before fitting the soapstone surround in place. If, on the other hand, the stove has a top flue, fit the soapstone surround first and then lay the hot air vent in place before connecting the stove to the chimney. 89

14 660T Place the side profiles in the base plate grooves. Place the top frame on top of the profiles so that they are secure during installation. Apply four small drops of silicon to each side of the base plate and carefully hang the two lower stones in place. Apply two drops of silicon to the top of each soapstone side. Hang the two upper stones in place. Clamp the top frame between the side profile and the two upper stones. Then secure the top frame with a M6x20 screw on the same side. Then install the other side in the same way. 90

15 GB 660T Squeeze out a few blobs of silicone along the top edge of the soapstone side-pieces. Fit the soapstone top in place, resting on the sides. Then place the hot air vent and covering cap in place. Manufacturer s markings The manufacturer s marking with the serial number is fitted at the top of the front left-hand leg. The manufacturer s marking with details of safe installation distances is placed on the rear panel, either inside or outside. A soapstone plinth is available as an optional extra. This stands loose on the base-plate between the soapstone sides. The plinth must be easy to remove for cleaning and service. Important! Before the stove is used, it must be inspected and approved by an authorised chimney sweep or the relevant authority for your area. Please read carefully through the separate Lighting and Maintenance Instructions for the Contura 600 series before lighting the stove for the first time. 91

16 660K Fitting the surround for Contura 660K Lay the stove down on its back on the pallet. Secure the base-plate in place with the four female screws supplied. Fit them from the inside of the legs into the lugs on the base-plate. Loosening the screws holding the legs in place on the body of the stove may make assembly easier. Do not tighten the screws until the stove is standing on a flat surface. Important! The heat reflecting plate must be fitted underneath the body of the stove if the area below is to be used as a log-box. The heat reflector can be removed by turning it to the left until it slides free from the lower set of screws holding the legs in place. The heat reflector is hooked back in place on the screws by turning it to the right. The rear panel is fitted between the lugs on the stove with four self-tapping screws. If the stove is to be connected to a rear flue, use a hammer to remove the punched metal cover in the rear panel. Stand the stove on the floor plate and check the safe installation distances. If the stove has a rear flue, connect this to the chimney before fitting the tiled surround in place. If, on the other hand, the stove has a top flue, fit the tiles first and then lay the hot air vent in place before connecting the stove to the chimney. Fit the clips to all the tiles. Hook the bottom tile in place on the tile support. 92

17 660K 3 Stand the tile support with the tile on the base-plate. The bottom edge of the tile should project approx. 3 mm beyond the edge of the base-plate. Squeeze out two small blobs of silicone between each layer of tiles. Assemble the remaining tiles on the tile support. 30 mm Lay the top frame in place on top of the stove body. The top frame and the tile support should mesh together as shown in the picture. Then secure the top frame by screwing it to the stove body. Adjust the screws so that the top tiles are level and sit stable. Then squeeze a little silicone onto the top of the adjusting screws and along the back edge of the tiles. 93

18 GB 660K Before fitting the tiled top in place, install the convector fascia, the hot-shelf or the oven compartment in accord ance with the instructions for the various optional extras on pages 99 and 100. Silicone Lay the top tiles, the hot-air vent and covering cap in place. Manufacturer s markings The manufacturer s marking with the serial numbe r is fitted at the top of the front left-hand leg. The manufacturer s marking with details of safe installatio n distances is placed on the rear panel, either inside or outside. A tiled plinth is available as an optional extra. This stands loose on the base-plate between the tiled sides. The plinth must be easy to remove for cleaning and service. Important! Before the stove is used, it must be inspected and approved by an authorised chimney sweep or the relevant authority for your area. Please read carefully through the separate Lighting and Maintenance Instructions for the Contura 600 series before lighting the stove for the first time. 94

19 Fitting the surround for Contura 670 GB 670 Lay the stove down on its back on the pallet. Secure the base-plate in place with the four female screws supplied. Fit them from the inside of the legs into the lugs on the base-plate. Loosening the screws holding the legs in place on the body of the stove may make assembly easier. Do not tighten the screws until the stove is standing on a flat surface. Important! The heat reflecting plate must be fitted underneath the body of the stove if the area below is to be used as a log-box. The heat reflector can be removed by turning it to the left until it slides free from the lower set of screws holding the legs in place. The heat reflector is hooked back in place on the screws by turning it to the right. The rear panel is fitted between the lugs on the stove with four self-tapping screws. If the stove is to be connected to a rear flue, use a hammer to remove the punched metal cover in the rear panel. 95

20 670 Each of the rear panel extension plates is fixed to the rear panel with five grey, self-tapping screws. Stand the stove on the floor plate and check the safe installation distances. If the stove has a rear flue, connec t this to the chimney before fitting the soapstone surround in place. If, on the other hand, the stove has a top flue, fit the soapstone surround first and then lay the hot air vent in place before connecting the stove to the chimney. 3 Stand the soapstone sides on the base-plate so that they fit symmetrically between the rear panel and the front edge of the stove. The bottom edge of the blocks of soapstone should project approx. 3 mm beyond the base-plate. Fit the assembly pins into the holes in the soapstone blocks. 96

21 670 Silicone Squeeze out a few blobs of silicone between each layer of soapstone to cement the blocks together. Continue in the same way until all the soapstone blocks have been fitted, four on each side. 90ϒ Lay the top frame on top of the stove body. Use pliers to bend down the metal tabs which are used to hold the soapstone tiles in place. Slide the metal tabs down into the grooves in the soapstone on both sides. The metal must lie flush against the soapstone when correctly assembled. Screw the top frame into place on the stove body. Check to make sure that the soapstone surround is a good fit back and front. Before fitting the tiled top in place, install the convector fascia, the hot-shelf or the oven compartment in accordance with the instructions for the various optional extras on pages 99 and

22 670 Silicone Squeeze out a few blobs of silicone on the top of the soapstone side blocks and lay the two sections of the soapstone top in place. Fix the filler piece behind the hot air vent permanently in place by cementing it to the top frame with silicone. Finally lay the hot air vent and covering cap in place. Manufacturer s markings The manufacturer s marking with the serial number is fitted to the top of the front left-hand leg. The manufacturer s marking with details of safe installatio n distances is placed on the inside of the rear panel. A soapstone plinth is available as an optional extra. This stands loose on the base-plate between the soapstone sides. The plinth must be easy to remove for cleaning and service. Important! Before the stove is used, it must be inspected and approved by an authorised chimney sweep or the relevant authority for your area. Please read carefully through the separate Lighting and Maintenance Instructions for the Contura 600 series before lighting the stove for the first time. 98

23 Installing the oven compartment (optional) Remove the screw on the top hinge of the door. Replace this screw with the threaded hexagonal pin. This pin serves as the lower hinge for the oven door. Fit the screws into the upper hinge from below. Screw them in no more than two or three turns. Hold the oven door in place on the threaded pin. Hook the top hinge in place and fix one of the screws loosely. Close the oven door and adjust it so that it aligns horizontally. Then open it carefully and tighten both screws. Place the baking sheet in the oven. If necessary, adjust the height of the baking sheet by turning the adjusting screw at the bottom of the oven unit. Installing the metal hot-shelf (optional) 25 mm Replace the factory-fitted adjustment screw in the heating compartment with the longer adjustment screw supplied. Place the hot-shelf in the heating compartment, using the adjustment screw at the back to make sure that the shelf is horizontal. There is a narrow groove on each side of the heating compartment, which is used for holding the rear cover panel in place. Slide the pressed metal edge of the cover panel into the groove on one side. Bend the panel carefully and push the other edge into the groove on the opposite so that it is at the same height as the mantel. When dismantling the metal hot-shelf, remove the panels in the reverse order. 99

24 Installing the convector fascia (optional) Fit the convector fascia with the retaining brackets angled as shown. Open the stove door when fitting the convector fascia. First ease the fascia up so that the groove hooks onto the top. Then push in the lower edge so that the bottom edges of the brackets rest on the stove. Then adjust the fascia so that it is centred over the door. If the fascia panel needs to be moved in or out, the top edges of the retaining brackets can be bent as required. Installing the hot-shelf (optional) Place the base slab in the heating compartment, adjusting the screw at the back edge to make sure that the slab is perfectly horizontal. Then place paper from the packaging over the base slab to protect the surface from scratches as you gently push the top section into place. 100

25 Installing the base C 650 (optional) 3-4 mm Screw the 2 screws in each leg at the front edge, leave 3-4 mm between the screw s head and leg. Press in the base s protruding bent edge between the side panel and the heads of the screws. Installing the base C 660, C 670 (optional) Press in the base s protruding bent edge between the soapstone/tile and the legs of the insert. 101

26 Installing the drawer (optional) Important! When installing the drawer, the knockout in the back panel must always be removed for the suppl y of convection air. x 3 Slacken off the rear Allen screw three turns. Place the pull-out unit on the base panel. Hook the pull-out unit over the rear Allen screws. Screw in the unit. Install the drawer on the pull-out unit using the four Allen screws. Adjust the drawer so that it is centrally positioned, then tighten the screws. 102

27 NIBE AB/NIBE Brasvärme Box 134 SE Markaryd, Sweden