Compact Quiet No moving parts Fits standard hose or tube Aluminum or stainless steel Eleven sizes High throughput capability
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1 Line Vac Line Vac Convey parts, materials, waste - with no moving parts! High Conveying Rates! Ideal For Long Distance! Mounting Brackets Available! What Is The Line Vac? A fast, low cost way to convey: Plastic pellets Scrap trim Textiles Bulk solids Food products Chips Watch the demo! Why The Line Vac? Paper Pills/tablets Small parts Shavings Sawdust Granules EXAIR s compressed air operated Line Vac connects to standard hose or tube to create a powerful in-line conveyor. The compact design features large throat diameters for maximum throughput capability. Eleven sizes in aluminum and ten in stainless steel are suited to a wide variety of transfer applications. Line Vac conveyors are ideal for moving large volumes of material over long distances. A small amount of compressed air is injected through directed nozzles to produce a vacuum on one end and high output flows on the other, with instantaneous response. The material flow rate is easily controlled with a pressure regulator. An optional bracket permits easy mounting. No moving parts or electricity assures maintenance free operation. A " (51mm) Line Vac transports scrap cellophane trim to a waste barrel. Applications Hopper loading Fiber tensioning Material conveying Waste/trim removal Chip removal Part transfer Filling operations Advantages Compact Quiet No moving parts Fits standard hose or tube Aluminum or stainless steel Eleven sizes High throughput capability The /2" (38mm) Line Vac conveys plastic granules to the gravity feed hopper on an extruder. 1
2 Line Vac How The Line Vac Works Compressed air flows through the inlet (1) into an annular plenum chamber (2). It is then injected into the throat through directed nozzles (3). These jets of air create a vacuum at the intake (4) which draws material in and accelerates it through the unit (5) for conveying over long vertical or horizontal distances. Line Vac Conveying Rates Line Vacs are available in a number of styles, materials, and sizes. Each has a large, smooth, straight bore that allows as much material to pass through as possible. Infinite control of the flow rate through the Line Vac can be controlled by a pressure regulator. Kits include a pressure regulator that is sized properly for flow. The actual conveying rate is affected by the size, mass and geometry of the part to be conveyed along with the length, lift and number of bends in the hose, tube or pipe. These variables make it difficult to determine the exact conveying rate for any product, however, our Application Engineers can assist you by comparing the material you want to convey with something that has already been tested. Line Vacs are available in many sizes in both aluminum and stainless steel. Line Vac s Alum. St. St. Heavy Duty N/A N/A , , HT6060, HT , , HT6061, HT , , HT6062, HT , , HT6063, HT , , HT6064, HT N/A N/A N/A 6088 N/A N/A Hose Size Line Vac Dimensions A B C D E F G H I J K L M N O P in /8 mm in /8 mm in /4 mm in mm in mm in mm in mm in /8 mm in /2 mm in /2 mm in /2 mm /4 1/4 3/8 3/8 2
3 Line Vac Line Vac Performance 80 PSIG Air Vacuum (5.5 BAR) Consumption SCFM SLPM "H 2 0 kpa 6058, , , HT6060, , HT , , HT6061, , HT , , HT6062, , HT , , HT6063, , HT , , HT6064, , HT , , , , , , , , , s include a Line Vac, mounting bracket, filter separator and pressure regulator (with coupler). Sound levels for the individual Line Vac units are not provided. The length, bends and configuration of the hose, tube or pipe used in conjunction with the Line Vac to form the complete conveying system will determine the actual sound levels (which can vary greatly). Selecting The Right Line Vac is available in a wide range of sizes to fit your application. Some of the criteria used to select the proper model are: Diameter of parts being conveyed Diameter of hose or tube Rate (weight or volume) Stainless steel ( and 316) or aluminum Aluminum is the economical choice for general purpose conveying. Our standard stainless steel models () offer good corrosion resistance and are ideal for food service, abrasive or corrosive applications. For critical applications including certain foods and pharmaceutical products, Type 316 stainless steel models provide excellent corrosion resistance. Warning: Do not use with any material that can become an explosive mixture. Line Vac Comparison Material Type Temperature Corrosion Rating Resistance Aluminum Line Vac 275 F (135 C) Fair Line Vac () 400 F (204 C) Good Line Vac (Type 316) 400 F (204 C) Excellent High Temperature Stainless Steel Line Vac () 900 F (482 C) Good High Temperature Stainless Steel Line Vac (Type 316) 900 F (482 C) Excellent Heavy Duty Line Vac Hardened Alloy Construction 400 F (204 C) Good The High Temperature Line Vac models are suited for temperatures up to 900 F (482 C). Frequently used for sampling hot flue gases, this High Temperature Line Vac can resist back pressure from long pipe lengths with numerous bends. The Heavy Duty Line Vac shown on page 9 moves the highest volumes and resists wear. A 316 Line Vac is used by a pharmaceutical company to convey pills and tablets to a packaging station. High Temperature Line Vacs can resist temperatures to 900 F (482 C) and are available from stock in hose or threaded models. 3
4 Line Vac Clear PVC Hose EXAIR stocks 3/8" (10mm), 1/2" (13mm), 3/4" (19mm), 1" (25mm), 1-1/4" (32mm), 1-1/2" (38mm), 2" (51mm), 2-1/2" (64mm) and 3" (76mm) I.D. PVC hose in lengths up to 50' (15.2m). Ideal for conveying applications, the hose is very flexible and has a smooth internal bore that eliminates material build up. The reinforced, heavy wall of this clear hose provides visual confirmation that the material is moving when air is supplied to the Line Vac. Temperature rating is -4 to 150 F (-20 to 66 C). Special Line Vacs EXAIR manufactures special Line Vacs suited to specific application requirements. Configurations and materials can be made to facilitate your requirements. 4 The Line Vac can be engineered to retrofit existing machinery. The Line Vac (shown below) has special fl anges that permit direct mounting to a machine used in the manufacturing of silicon wafers for the semiconductor industry. A special 3/4" (19mm) Line Vac evacuates fumes from a silicon wafer etching operation. This flanged Line Vac is used to remove acidic vapors resulting from surface etching of the silicon wafer. Ordinarily, EXAIR s Air Amplifier would have been used since it moves much higher volumes of air. In this case, the Line Vac was the better choice since the exhaust piping was long with many bends that would have created high back pressure. The directed nozzles of the Line Vac overcame this downstream resistance. This special 1-1/2" (38mm) Line Vac is made of PVDF to withstand a chloride washdown. The special flanged Line Vac (shown above) is made of PVDF, a plastic that has high chemical resistance. In this case, the 1-1/2" (38mm) Line Vac was regularly exposed to a chloride wash, a chemical that would corrode stainless steel. QF flanges were provided on each end to allow easy removal of the conveying hoses for cleaning purposes. This special Line Vac is used to fill small packets. Filling small packets with fine powders or granulated materials such as salt or sugar is done using small tubes that are gravity fed from a hopper. This works well when the material is dry, however, moist materials would often pack the tube, blocking the flow. The special funnel shaped Line Vac (shown bottom center) created a suction on the existing tube to permit continuous product flow. A special miniature Line Vac used to vacuum microscopic debris measures the same size as a penny! The special miniature Line Vac with barb fittings (shown above) was designed for a manufacturer of integrated circuit chips. It was used to remove microscopic debris during the chip making process. This small Line Vac generated high vacuum and was the perfect configuration for the confined working space. It has also been used by another manufacturer to vacuum liquid and chips from small drilled holes.
5 Line Vac Refilling A Vibratory Bowl The Problem: A manufacturer of metal products deburrs aluminum sleeves in a vibratory bowl fi lled with abrasive media. As the parts complete the deburring cycle, they are discharged to a screened bed. The abrasive media drops through the bed and the fi nished parts roll into a box. Refi lling the bowl was a back breaking operation that required repetitious lifting of heavy buckets. The Solution: A " (51mm) Line Vac was installed on the vibratory bowl. In minutes, the media was conveyed back up to the bowl through a hose without the heavy lifting. Conveying Plastic Pellets Comment: The ability to convey the abrasive media with air was the key to success. The Line Vac is easy to use, and in this case, was the best choice since it will hold up better to the abrasive media conveyed through it. The Problem: Injection molding machines transform plastic pellets into various plastic products. The pellets are gravity fed from a hopper on top of the machine. The bucket and ladder method of replenishing the hopper was inefficient and expensive. The Solution: A /4" (32mm) was used to convey the pellets up to the hopper. The mounting bracket included with the kit was used to secure the Line Vac to the machine. A filter assured no contamination of the plastic material and a regulator controlled the plastic flow rate. Comment: Unlike mechanical transfer systems that break down or wear out, the Line Vac has no moving parts. This low cost method of conveying also gives precise control of material flow into the hopper. Line Vac for Matrix Removal from Labelling Application The Problem: A manufacturer applies labels to their products. After they have been applied, there is a waste stream that is referred to as the matrix. The matrix is the release liner that labels are affi xed to in bulk format prior to being used. The normal method for taking up this waste stream was to use a winder. However, after some amount of time, the winder inevitably becomes fi lled. Once full, the line is stopped and the winder is manually emptied. They needed a better way to dispose of the matrix. The Solution: The Line Vac presents a unique advantage in that it can pull the matrix from the machine and convey it out to a waste receptacle. This requires no winder, no stopping the line and no emptying. This solution freed up personnel for other tasks and increased production. The compact design and powerful operation of the Line Vac allowed it to be placed close to the generation of scrap, trim, or waste. Its powerful conveying capacity allowed it to transport the material to a remote and central location. Comment: This application illustrates the versatility of the Line Vac product line. Commonly used as hopper loading products in the plastics industry a Line Vac is also a strong performer for applications like waste/ trim removal, assembly parts conveyance, blasting media recovery, gas sampling and chip removal. Its large variety of materials and sizes makes it well suited for industrial, pharmaceutical, laboratory, high temperature and corrosive environments. No moving parts or electricity assures maintenance free operation. 1" (25mm) Line Vacs remove and discard a label matrix. 5
6 Line Vac Inlet/Outlet Diameter Aluminum Line Vac Line Vac Only s Line Vac Type 316 Line Vac High Temperature Line Vac High Temperature Type 316 Line Vac 3/8" (10mm) N/A N/A N/A 1/2" (13mm) N/A N/A N/A 3/4" (19mm) HT6060 HT " (25mm) HT6061 HT /4" (32mm) HT6062 HT /2" (38mm) HT6063 HT " (51mm) HT6064 HT /2" (64mm) N/A N/A N/A 3" (76mm) N/A N/A N/A 4" (102mm) N/A N/A N/A 5" (127mm) 6088 N/A N/A N/A N/A # Accessories Description Mounting Bracket for 3/8" (10mm) and 1/2" (13mm) Line Vac Units Mounting Bracket for 3/4" (19mm) and 1" (25mm) Line Vac Units Mounting Bracket for 1-1/4" (32mm) and 1-1/2" (38mm) Line Vac Units Mounting Bracket for 2" (51mm), and 2-1/2" (64mm) Line Vac Units Mounting Bracket for 3" (76mm) and 4" (102mm) Line Vac Units Mounting Bracket for 5" (127mm) Line Vac Unit s s - include the Line Vac, mounting bracket, filter separator and pressure regulator (with coupler). Inlet/Outlet Diameter Aluminum Type 316 High Temperature High Temperature Type 316 3/8" (10mm) N/A N/A N/A 1/2" (13mm) N/A N/A N/A 3/4" (19mm) HT6960 HT " (25mm) HT6961 HT /4" (32mm) HT6962 HT /2" (38mm) HT6963 HT " (51mm) HT6964 HT /2" (64mm) N/A N/A N/A 3" (76mm) N/A N/A N/A 4" (102mm) N/A N/A N/A 5" (127mm) 6988 N/A N/A N/A N/A 6 (2) /2" (38mm) Line Vacs convey rejected metal caps from a fluorescent lamp operation to a scrap bin. 1-1/4" Line Vac is mounted on a burr removal tool to suction the plastic shavings and transport them to a waste container.
7 Threaded Line Vac Low cost conveyor uses ordinary pipe! Ideal for long distance conveying! Threaded Line Vac What Is The Threaded Line Vac? A fast, low cost way to convey: The Threaded Line Vac converts ordinary pipe into a powerful conveying system for parts, scrap or trim. Plastic pellets Scrap trim Textiles Bulk solids Chips Paper Small parts Shavings Sawdust Granules EXAIR s Threaded Line Vac air operated conveyors convert ordinary pipe into a powerful conveying system for parts, scrap, trim and other bulk materials. The Threaded Line Vac attaches easily to plumbing pipe couplers, making it easy to build a complete system using ordinary pipe and fittings available from any home center, hardware store or plumbers supply. Performance is the same as our standard Line Vac shown on page 114. Threaded Line Vac conveyors are ideal for conveying large volumes of material over long distances. They eject a small amount of compressed air to produce a vacuum on one end with high output fl ows on the other. Response is instantaneous. Regulating the compressed air pressure provides infi nite control of the conveying rate. s from 3/4 to 2 are available in aluminum and stainless steel, which are suited to a wide variety of conveying applications. An optional mounting bracket permits easy mounting. No moving parts or electricity assures maintenance free operation. A drawer slide manufacturer conveys ball bearings with the /4 Threaded Line Vac to an assembly station. Applications Hopper loading Fiber tensioning Material conveying Waste/trim removal Chip removal Part transfer Filling operations Advantages Compact Quiet No moving parts Fits standard pipe Aluminum or stainless steel Available from stock High throughput capability A special Threaded Line Vac has a smooth diameter for hose on the intake and threads on the exhaust that attach to PVC pipe. 7
8 Threaded Line Vac Dimensions Threaded Line Vac Performance 80 PSIG (5.5 BAR) Air Consumption Vacuum SCFM SLPM "H 2 0 kpa , , HT , , HT , , HT , , HT , , HT , Line Vac s Alum. St. St. Heavy Duty , HT , HT , HT , HT , HT A Pipe Size 3/ /4 1-1/2 2 Threaded Line Vac Dimensions B C D E F G H I J K L M N O P in /4 mm in /4 mm in /4 mm in /8 mm in /8 mm Threaded Line Vac s Threaded Line Vac Only Threaded s - include the Line Vac, mounting bracket, filter separator and pressure regulator (with coupler). Inlet/Outlet Thread Size Aluminum Threaded Line Vac Only Aluminum Threaded Threaded Line Vac Only Threaded Line Vac Kit High Temperature Threaded Line Vac Only High Temperature Threaded 3/ HT HT HT HT / HT HT / HT HT HT HT # Accessories Description Mounting Bracket for 3/4" (19mm) and 1" (25mm) Line Vac Units Mounting Bracket for 1-1/4" (32mm) and 1-1/2" (38mm) Line Vac Units Mounting Bracket for 2" (51mm) Line Vac Unit Order EXAIR s EFC electronic flow control to minimize compressed air use. 8 Threaded s include the Threaded Line Vac, mounting bracket, filter separator and pressure regulator (with coupler).
9 Heavy Duty Line Vac Heavy Duty Line Vac Our most powerful Line Vac moves high volumes of material and resists wear! What Is The Heavy Duty Line Vac? The Heavy Duty Line Vac is EXAIR's most powerful conveyor. The appearance is similar to the standard Line Vac but performance has been boosted dramatically. The Heavy Duty Line Vac has been engineered to convey materials over longer vertical and horizontal distances. The hardened alloy construction helps prevent premature wear that could occur with ordinary aluminum or stainless steel Line Vacs. Why The Heavy Duty Line Vac? Many applications require that materials be transported over longer distances. The Heavy Duty Line Vac can move more material over longer lengths. They have been designed for rugged, industrial applications. The table below gives a quick comparison of our Light Duty Line Vac, standard Line Vac, and the Heavy Duty Line Vac models. For comparison, the test shows the 2" (51mm) model of each style conveying the same material over various lengths. Heavy Duty Line Vac conveys more material in less time. Rock Salt Conveying Rate Comparison 100 Feet (30.5m) 200 Feet (61m) " (51mm) Light Duty Line Vac 166 lbs/hr. (75.3 kg/hr.) N/A " (51mm) Line Vac 334 lbs/hr. (151.5 kg/hr.) 85 lbs/hr. (38.6 kg/hr.) " (51mm) Heavy Duty Line Vac 524 lbs/hr. (237.7 kg/hr.) 200 lbs/hr. (90.7 kg/hr.) Horizontal conveying tested at 80 PSIG (5.5 BAR) The hardened alloy construction of the Heavy Duty Threaded Line Vac resists wear when conveying abrasive steel shot. Applications Hopper loading Fiber tensioning Material conveying Waste/trim removal Chip removal Part transfer Filling operations Advantages Hardened alloy construction Highest throughput capability Compact Quiet No moving parts Fits standard hose, tube and pipe Available from stock Metal parts are conveyed with the " (51mm) Heavy Duty Line Vac as they drop off the edge of the conveyor. 9
10 Heavy Duty Line Vac Heavy Duty Threaded Line Vac EXAIR s Heavy Duty Threaded Line Vac air operated conveyors convert ordinary pipe into a powerful conveying system for parts, scrap, trim and other bulk materials. The engineered Heavy Duty Threaded Line Vac attaches easily to ordinary pipe and fittings available from any home center, hardware store or plumbers supply. With its hardened alloy construction, the Heavy Duty Threaded Line Vac withstands premature wear which could occur with aluminum and stainless steel. Heavy Duty Line Vac Performance 80 PSIG (5.5 BAR) Size Air Consumption Vacuum in mm SCFM SLPM "H 2 0 kpa , , , , , , , , Heavy Duty Line Vac s Heavy Duty Line Vac Only Heavy Duty s - include the Line Vac, mounting bracket, filter separator and pressure regulator (with coupler). Inlet/Outlet Diameter Heavy Duty Line Vac Only Heavy Duty Inlet/Outlet Thread Size Heavy Duty Threaded Line Vac Only Heavy Duty Threaded Line Vac Kit 3/4" (19mm) / " (25mm) /4" (32mm) / /2" (38mm) / # Accessories Description Mounting Bracket for 3/4" (19mm) and 1" (25mm) Line Vac Units Mounting Bracket for 1-1/4" (32mm) and 1-1/2" (38mm) Line Vac Units Mounting Bracket for 2" (51mm) Line Vac Unit 2" (51mm) An automotive manufacturer vacuums chips from drive train differentials with a " (51mm) Heavy Duty Line Vac. Heavy Duty s include a Heavy Duty Line Vac, mounting bracket, filter separator and pressure regulator (with coupler). 10
11 Light Duty Line Vac Light Duty Line Vac An effective way to convey small volumes of material over short distances! What Is The Light Duty Line Vac? EXAIR s Light Duty Line Vac is the ideal way to convey small volumes of materials over short distances. Like the Line Vac shown on page 1, the Light Duty Line Vac converts an ordinary hose or tube into a conveyor for scrap, trim and bulk materials. Why The Light Duty Line Vac? When lower throughputs at short distances are desired, the Light Duty Line Vac is a good choice. This simplified design utilizes a two-part threaded construction to provide effective conveying at a lower cost. Air consumption is reduced to a volume appropriate for moving small volumes of material at short distances. Conveying rates are easy to control by regulating the compressed air supply pressure. The Light Duty Line Vac features inlet and outlet diameters common to hose and tube sizes. Eight sizes for diameters from 3/4" to 6" (19 to 152mm) are available. Standard construction is aluminum. (For corrosion resistant stainless steel models that are suitable for high temperature and food service, please see Line Vac models on page 6.) moving parts or electricity assures maintenance free operation. (If higher conveying rates or mounting brackets are desired, see the Line Vac models on page 6.) The low cost " (51mm) Light Duty Line Vac conveys fibers to fill pillows, stuffed animals, diapers, etc. Applications Hopper loading Fiber tensioning Material conveying Waste/trim removal Chip removal Part transfer Filling operations Advantages Compact Quiet No moving parts Fits standard hose or tube Aluminum Eight sizes Moderate throughput capability A /4" (32mm) Light Duty Line Vac can fill or empty the packing peanuts from shipping cartons. 11
12 Light Duty Line Vac Light Duty Line Vacs are available in eight sizes for diameters from 3/4" to 6" (19 to 152mm). Light Duty Line Vac Dimensions # A B C D E F G in /4 mm in /4 mm in /4 mm in /8 mm in /8 mm in /8 mm in /2 mm in /2 mm Light Duty Line Vac Systems Light Duty Line Vac s Light Duty Line Vac Only Light Duty s - include the Light Duty Line Vac, filter separator and pressure regulator (with coupler). Inlet/Outlet Diameter Light Duty Line Vac Only Light Duty Kits include a Light Duty Line Vac, filter separator and pressure regulator (with coupler). Light Duty Performance 80 PSIG (5.5 BAR) Air Consumption # SCFM SLPM , , ,270 3/4" (19mm) " (25mm) /4" (32mm) /2" (38mm) " (51mm) " (76mm) " (102mm) " (152mm) Order EXAIR s EFC electronic flow control to minimize compressed air use. 12
Advantages Compact Quiet No moving parts Fits standard hose or tube Aluminum or stainless steel Eleven sizes High throughput capability
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