Calculating Hose/Gun Capacity

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1 Part F, Section 2 This section covers the following unit configurations. Model All Voltage All Pump All Manifold All Control All 1 Nordson Corporation V Issued 3/ FEN 05 [3V PWR] 1

2 F 2-0 FEN 05 [3V PWR] V Issued / Nordson Corporation

3 F 2-1 Section F 2 1. Introduction When you connect hoses and guns to your hot melt unit, you must make sure the electrical power requirements of those hoses and guns do not exceed the maximum wattages allowed for your system. Exceeding the allowed maximum wattage can damage your equipment or keep your system from functioning properly. For every Series 3000V system, there are three maximum wattages you must not exceed: The single-component maximum wattage: the wattage of any single hose or gun connected to your unit must not exceed this wattage. The hose/gun pair maximum wattage: the wattage of any hose and gun (hose/gun pair) connected to your unit must not exceed this wattage. The total hose/gun maximum wattage: the wattage of all hoses and guns connected to your unit must not exceed this wattage. To make sure your system does not exceed any of these maximum wattages, someone (either you or your Nordson representative) must calculate the hose/gun capacity for your system. If your Nordson representative has already made this calculation for the actual hoses and guns you plan to use, you do not need to repeat the calculation now. However, you must make this calculation if the hose/gun capacity has not been calculated for your system if you have reconfigured your system since the calculations were made whenever you add new hoses or guns to an existing system whenever you replace an existing hose with a longer one or an existing gun with a larger one 1 Nordson Corporation V Issued 3/ FEN 05 [3V PWR] 1

4 F Procedure for Calculating Capacity Use this procedure to calculate the hose/gun capacity for your system. Throughout this procedure there are places for you to record important information. These records provide you with a quick reference and make recalculations easier. 1. See Figure F 2-1. Locate the identification plate above the hose ports on your unit and then locate the unit number (UNIT NO.) portion of the identification plate Fig. F 2-1 Location of UNIT NO. on Identification Plate FEN 05 [3V PWR] V Issued / Nordson Corporation

5 F See Figure F 2-2. Note that the UNIT NO. is a series of numbers and letters, each in a code position. The numbers and letters in each code position provide important information about your system. You will need to refer to these code positions for some steps in this procedure. Model Voltage Pump/ Drive Manifold/ Filter Vista Controls Electrical Control Capacity Language Tags / Options Fig. F 2-2 Unit Number Code Positions 3. Look at code position 1 of your unit number and record the model of your unit in the space below (for example: 3100V). Model:. Look at code position 3 of your unit number to determine whether you have a piston pump or a constant-speed gear pump: If code position 3 is a D, E, F, or G, you have a piston pump. If code position 3 is a K or L, you have a constant-speed gear pump. If you have a piston pump, write PP in the space below. If you have a constant speed gear pump, write CG in the space below. Pump (PP or CG): 5. Look at code position of your unit number and record the hose/gun electrical capacity of your unit in the space below (for example: 2). Hose/gun electrical capacity (2,, or ): 1 Nordson Corporation V Issued 3/ FEN 05 [3V PWR] 1

6 F 2-2. Procedure for Calculating Capacity (contd.). Determine which of the following types of electrical service you are supplying to your unit and record the type of electrical service in the space below: 200 Vac 1 or 3 20 Vac 1 or 15/20 Vac (with neutral) 3 20 Vac 1 or 20 Vac (without neutral) 3 0 Vac 1 or 00/0 Vac (with neutral) 3 0 Vac 1 or 0 Vac (without neutral) 3 00 Vac 3 80 Vac 3 Electrical service: 7. Using the electrical service information you recorded in step, refer to the following table to determine the maximum wattage of any single hose or gun you can use in your system. Record this wattage in the last column of the table. Table F 2-1 Single-Component Maximum Wattage Electrical Service Single-Component Maximum Wattage Record of Single-Component Maximum Wattage for Your System 200 Vac 1 or Vac 1 or 15/20 Vac (with neutral) Vac 1 or 20 Vac (without neutral) Vac 1 or 00/0 Vac (with neutral) Vac 1 or 0 Vac (without neutral) Vac Vac FEN 05 [3V PWR] V Issued / Nordson Corporation

7 F Using the electrical service information you recorded in step, refer to the following table to determine the maximum wattage of any hose/gun pair you can use in your system. Record this wattage in the last column of the table. Electrical Service Table F 2-2 Pair Maximum Wattage Pair Maximum Wattage 200 Vac 1 or Vac 1 or 15/20 Vac (with neutral) Vac 1 or 20 Vac (without neutral) Vac 1 or 00/0 Vac (with neutral) Vac 1 or 0 Vac (without neutral) Vac Vac Record of Pair Maximum Wattage for Your System. Using the electrical service information you recorded in step, refer to the following table to determine which table in the Data Tables portion of this procedure you will use to determine the maximum wattage of all hoses and guns you can use in your system. Record the correct table for your system in the last column of the table. Table F 2-3 Correct Table in Data Tables for Your System Electrical Service Table in Data Tables Record of Correct Table in Data Tables for Your System 200 Vac 1 or 3 Table F 7 20 Vac 1 or 15/20 Vac (with neutral) 3 Table F 8 20 Vac 1 or 20 Vac (without neutral) 3 Table F 8 0 Vac 1 or 00/0 Vac (with neutral) 3 Table F 0 Vac 1 or 0 Vac (without neutral) 3 Table F 00 Vac 3 Table F Vac 3 Table F 11 1 Nordson Corporation V Issued 3/ FEN 05 [3V PWR] 1

8 F 2-2. Procedure for Calculating Capacity (contd.) 10. Using the information you recorded in steps 3 and, find the correct row in the correct table (which you recorded in step ) based on the model of your unit and the type of pump your unit has. In the table, PP stands for piston pump and CG stands for constant-speed gear pump. Then find the correct sub-row within the row based on the hose/gun electrical capacity of your system (which you recorded in step ) and the type of electrical service connected to your unit (1 or 3 ). Then read across the table to the column titled Total Maximum Wattage to determine the maximum wattage for your system s hoses and guns. Record the total hose/gun maximum wattage for your system in the space below: Table F 2- Total Maximum Wattage Record of Total Maximum Wattage for Your System NOTE: You do not need to use the data in the remaining columns of the table. This data is for reference only. 11. In the table below, record the total maximum wattages you recorded in Tables F 2-1, F 2-2, and F 2-. Table F 2-5 Maximum Wattages for Your System Type of Maximum Wattage Refer to Record of Maximum Wattage for Your System Single-component maximum wattage Table F 2-1 Hose/gun pair maximum wattage Table F 2-2 Total hose/gun maximum wattage Table F 2- FEN 05 [3V PWR] V Issued / Nordson Corporation

9 F Refer to Table F 2-12 in Data Tables and determine the actual required wattage for each hose and gun in your system. Use the column in Table F 2-12 that matches the type of electrical service connected to your unit (which you recorded in step ). Using the data from Table F 2-12, complete the following table. NOTE: Table F 2-12 lists the power requirements for only the most common Nordson hoses and guns. If you do not find the hose or gun you are using in the table, contact your Nordson representative for wattage information. Hoses and Guns Hose 1 Gun 1 Hose 2 Gun 2 Hose 3 Gun 3 Hose Gun Hose 5 Gun 5 Hose Gun Table F 2- Actual Wattages for Your System Actual Wattage of Each Single Hose or Gun from Table F 2-12 Actual Wattage Total for All Hoses and Guns in Your System (sum of above entries) Actual Combined Wattage of Each Pair 13. Compare the maximum wattages you recorded in Table F 2-5 to the actual wattages you recorded in Table F 2- for each of the following: Wattage of each individual hose and gun Combined wattage of each hose/gun pair Total wattage of all hoses and guns If your actual wattages exceed your maximum wattages in any category, you will need to reconfigure your system or order different hoses or guns. Contact your Nordson representative for assistance. 1 Nordson Corporation V Issued 3/ FEN 05 [3V PWR] 1

10 F Data Tables Use these tables as directed in Procedure for Calculating Capacity. Model (See Note A) Electrical Capacity 3100V/PP V/CG 2 300V/PP 2 300V/CG V/PP V/PP V/CG 2 380V/PP and 380V/PP 380V/CG and 380V/CG V/PP 2 330V/CG 2 30V/PP 2 Table F Vac 1 or 3 (Used Primarily in Japan) Type of Total Internal System Component Maximum (W) Maximum (W) (See Note B) (W) (A) 200 Vac Current 3 (A) 200 Vac NOTE A: PP stands for piston pump. CG stands for constant-speed gear pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir FEN 05 [3V PWR] V Issued / Nordson Corporation

11 F 2- Table F Vac 1 or 15/20 Vac (With Neutral) 3 (Used Primarily in the British Commonwealth) or 20 Vac 1 or 20 Vac (Without Neutral) 3 (Used Primarily in North America) Model Type of Total Internal System Current (See Note A) Electrical Capacity 3100V/PP V/CG 2 300V/PP 2 300V/CG V/PP V/PP V/CG 2 380V/PP and 380V/PP 380V/CG and 380V/CG V/PP 2 330V/CG 2 30V/PP 2 Maximum (W) Component (W) (See Note B) Maximum (W) (A) 20 Vac (A) 15/20 Vac (A) 20 Vac NOTE A: PP stands for piston pump. CG stands for constant-speed gear pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir Nordson Corporation V Issued 3/ FEN 05 [3V PWR] 1

12 F 2-10 Model (See Note A) Table F 2-0 Vac 1 or 00/0 Vac (With Neutral) 3 (Used Primarily in Europe) or 0 Vac 1 or 0 Vac (Without Neutral) 3 (Used Primarily in North America) Type of Total Internal System Current Electrical l Capacity 3100V/PP V/CG 2 300V/PP 2 300V/CG V/PP V/PP V/CG 2 380V/PP and 380V/PP 380V/CG and 380V/CG V/PP 2 330V/CG 2 30V/PP 2 Maximum (W) Component (W) (See Note B) Maximum (W) (A) 0 Vac (A) 00/0 Vac (A) 0 Vac NOTE A: PP stands for piston pump. CG stands for constant-speed gear pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir FEN 05 [3V PWR] V Issued / Nordson Corporation

13 F 2-11 Table F Vac 3 (Used Primarily in France) Model (See Note A) Electrical Capacity Type of Total Maximum (W) Internal Component (W) (See Note B) System Maximum (W) Current (A) 00 Vac 3100V/PP V/PP V/PP NOTE A: PP stands for piston pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir. Model (See Note A) Electrical Capacity Table F Vac 3 (Used Primarily in North America) Type of Total Maximum (W) Internal Component (W) (See Note B) System Maximum (W) Current (A) 80 Vac 3100V/PP V/PP V/PP NOTE A: PP stands for piston pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir. 1 Nordson Corporation V Issued 3/ FEN 05 [3V PWR] 1

14 F 2-12 Table F 2-12 Actual Requirements (Wattages) for Nordson Hoses and Guns Hose or Gun Type Type of Electrical Service (See Note A) 200 Vac 1 or 3 (See Note B) 20 Vac 1 or 15/20 Vac (with neutral) 3 20 Vac 1 or 20 Vac (without neutral) 3 0 Vac 1 or 00/0 Vac (with neutral) 3 0 Vac 1 or 0 Vac (without neutral) 3 00 Vac 3 or 80 Vac 3 Auto hose (0. m, 2 ft) Auto hose (1.2 m, ft) Auto hose (1.8 m, ft) Auto hose (2. m, 8 ft) Auto hose (3 m, 10 ft) Auto hose (3. m, 12 ft) Auto hose (.8 m, 1 ft) Auto hose (7.2 m, 2 ft) Manual hose (2. m, 8 ft) Manual hose (.8 m, 1 ft) H 201 gun (T or T L) H 202 gun (T or T L) H 20 gun (T or T L) H 208 gun (T or T L) H 202 gun (T E or T E L) H 20 gun (T E or T E L) H 202 gun (T LP or T LP L) H 20 gun (T LP or T LP L) H 208 gun (T LP or T LP L) H 20 gun (T or T L H 20 gun w/ micro (T) NOTE A: Actual line voltage in a plant may vary from nominal voltage by as much as ±15%. To calculate the actual power requirements at other line voltages, use the following formula: PL PN EL EN 2 In this formula, PL is the wattage at line voltage, PN is the wattage at nominal voltage, EL is the line voltage, and EN is the nominal voltage. B: The wattages in bold-face type are for hoses or guns specifically designed for 200 Vac operation. FEN 05 [3V PWR] V Issued / Nordson Corporation

Section B 5 Parts. 1. Introduction. Using the Illustrated Parts List. Parts B 5-1

Section B 5 Parts. 1. Introduction. Using the Illustrated Parts List. Parts B 5-1 Parts B - Section B Parts. Introduction To order parts, call the Nordson Customer Service Center or your local Nordson representative. Use the parts list, and the accompanying illustration, to describe