DRS RWANDA STANDARD. Flexible polyurethane foam for mattresses Specification Part 2: Mattresses. first edition mm-dd.

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1 RWANDA STANDARD DRS first edition 2017-mm-dd Flexible polyurethane foam for mattresses Specification Part 2: Mattresses Reference number DRS 378-2: 2017 RSB 2017

2 In order to match with technological development and to keep continuous progress in industries, standards are subject to periodic review. Users shall ascertain that they are in possession of the latest edition RSB 2017 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without prior written permission from RSB. Requests for permission to reproduce this document should be addressed to: Rwanda Standards Board P.O Box 7099 Kigali-Rwanda KK 15 Rd, 49 Tel / Toll Free: Website: RSB All rights reserved ii

3 Contents Page Foreword... iv 1 Scope Normative references Terms and definitions Requirements Types Fillings and quilting foams Type 3 mattress Type 4 mattress Type 5 mattress Type 6 mattress Type 7 mattress Foam used for quilting Adhesion of mattress filling contacting parts Finish Materials Cores Classes of foam Dimensions of core Thickness Nominal length and width Actual length and width Packaging and marking Packaging Marking Additional marking of type 2 and type 4 mattresses Bulk containers Sampling and compliance with Part 1 of the specification Sampling... 6 iii RSB All rights reserved

4 Foreword Rwanda Standards are prepared by Technical Committees and approved by Rwanda Standards Board (RSB) Board of Directors in accordance with the procedures of RSB, in compliance with Annex 3 of the WTO/TBT agreement on the preparation, adoption and application of standards. The main task of technical committees is to prepare national standards. Final Draft Rwanda Standards adopted by Technical committees are ratified by members of RSB Board of Directors for publication and gazettment as Rwanda Standards. DRS was prepared by Technical Committee RSB/TC 024, Chemicals and Consumer products, In the preparation of this standard, reference was made to the following standard: EAS 7-2 Flexible polyurethane foam for mattresses Specification Part 2: Mattresses The assistance derived from the above source is hereby acknowledged with thanks. DRS 378 consists of the following parts, under the general title: DRS Flexible polyurethane foam for mattresses Specification Part 1: General requirements DRS Flexible polyurethane foam for mattresses Specification Part 2: Mattresses DRS Flexible polyurethane foam for mattresses Specification Part 3: Reconstituted flexible polyurethane foam Committee membership The following organizations were represented on the Technical Committee on Chemicals and consumer products (RSB/TC 024) in the preparation of this standard. Paragraph of participants Rwanda Standards Board (RSB) Secretariat RSB All rights reserved iv

5 Flexible polyurethane foam for mattresses Specification Part 2: Mattresses 1 Scope This Part 2 of this Draft Rwanda Standard covers seven types of flexible polyurethane foam sleeping mattresses intended for use in homes, hotels and similar applications. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. DRS 378-1, Flexible polyurethane foam for mattresses Specification Part 1: General requirements DRS 378-3, Flexible polyurethane foam for mattresses Specification Part 3: Reconstituted flexible polyurethane foam 3 Terms and definitions For the purposes of this standard, the definitions in EAS 7-1 shall apply. 4 Requirements 4.1 Types A sleeping mattress shall be of one of the following types: a) Type 1 A sleeping mattress having a flexible polyether foam core; b) Type 2 A sleeping mattress having a reconstituted foam core; c) Type 3 (S) mattress, the foam interior of which consists of a single type of polyurethane foam; d) Type 4 (FS) mattress, the foam interior of which is divided into two parts to give the user a firm or soft sleeping surface option; e) Type 5 (RS) mattress, the foam interior of which consists of two identical polyurethane foam parts placed above and below reconstituted foam; f) Type 6 (RFS) mattress, the foam interior of which gives the user a firm or soft sleeping surface option together with a reconstituted foam centre part; 1 RSB All rights reserved

6 g) Type 7 (M) mattress, the foam interior of which is a multiple combination of foams of design differing from those given for types 1 to 4 (inclusive). 4.2 Fillings and quilting foams Type 3 mattress A filling for a type 3 mattress shall consist of foam complying with class No. 26, grade 12 of EAS 7-1 without correction or repair. A layer of convoluted foam filling shall be used to form the top (or sleeping) surface(s) and the quality of this foam shall be not less than class No. 26, grade 12 of EAS Type 4 mattress General A filling for a type 4 mattress shall consist of an upper and a lower filling part. The interface surfaces between the upper and lower filling parts shall be contoured, provided the minimum thickness given in Table 2 is maintained. A layer of convoluted foam filling shall be used to form the top (or sleeping) surface(s) and the quality of this foam shall be not less than class No. 26, grade 12 of EAS Lower part The lower filling part shall be of a foam of a quality not less than class No. 26, grade 16 of EAS 7-1 and of thickness not less than 90 mm Upper part The upper filling part shall be of a foam of a quality not less than class No. 26, grade 12 of EAS 7-1 and of thickness not less than 50 mm (38 mm at the lowest point in the case of a contoured mattress) Type 5 mattress General A filling for a type 5 mattress shall consist of two identical foam parts placed above and below a reconstituted foam part (centre). A layer of convoluted foam filling shall be used in the construction of the upper and lower filling parts to form the top (sleeping) surface(s) and the quality of this foam shall be not less than class No. 26, grade 12 of EAS Upper and lower filling parts The upper and lower filling parts shall be of a foam of a quality not less than class No. 26, grade 12 of EAS 7-1 and of thickness not less than 25 mm. RSB All rights reserved 2

7 Centre part The centre filling part shall be of a reconstituted foam of a quality not less than class No. 64, nominal hardness factor 19 of EAS 7-3, and of thickness not less than 75 mm Type 6 mattress General A filling for a type 6 mattress shall consist of three foam parts: a) soft part providing one sleeping surface; b) firm part providing a second (alternative) sleeping surface(s); c) centre part being of reconstituted foam. A layer of convoluted foam filling may be used in the construction of the soft and firm parts to form the top (sleeping) surface(s) and the quality of this foam shall be not less than class No. 26, grade 12 of EAS Soft filling part The soft filling part shall be of a foam of a quality not less than class No. 26, grade 12 of EAS 7-1 and of thickness not less than 25 mm Firm filling part The firm filling part shall be of foam of a quality not less than class No. 26, grade 16 of EAS 7-1 and of thickness not less than 25 mm Centre part The centre filling part shall be of a reconstituted foam of a quality not less than class 64, nominal hardness factor 19 of EAS 7-3 and of thickness not less than 75 mm Type 7 mattress A filling for a type 7 mattress shall consist of a combination of foams provided that any foam used shall have a quality not less than a) class 26 of EAS 7-1 for polyurethane foam; and b) class 64, nominal hardness factor 19 of EAS 7-3 for reconstituted foams. 3 RSB All rights reserved

8 4.3 Foam used for quilting Foam used for quilting of thickness 4 mm or greater shall be a foam of various grades meeting quality requirements specified in EAS Adhesion of mattress filling contacting parts Contacting surfaces of mattress filling parts shall be uniformly and acceptably adhered to one another. The adhering edges shall not have any single unadhered length exceeding 100 mm. 4.5 Finish All outer surfaces of the mattress shall be smooth and free from defects, including splits and tears. The mattress shall be clean in appearance, without any objectionable odour. All sewing shall be securely and neatly finished off. 4.6 Materials Cores The core of a sleeping mat or mattress shall comply with the following requirements: a) Type 1 The core shall comply with the requirements for class No 23, Grade 12 of EAS 7-1; b) Type 2 The core shall comply with all the requirements for class No. 56 of EAS 7-3 and the nominal value of the hardness factor shall be 10; c) Types 3, 4, 5, 6 and 7 The core shall comply with all the requirements for class No. 26, Grade 12 of EAS 7-1; Classes of foam The classes of foam shall be one of the following: a) Classes 17 and 20 These two classes of foam are for use in light duty (L) mattresses; b) Class 23, 26 This class of foam is for use in medium duty (A) mattresses; c) Class 30 This class of foam is for use in heavy-duty mattresses; d) Class 36 This class of foam is for use in mattresses (V) subjected to severe stress under normal usage. RSB All rights reserved 4

9 4.7 Dimensions of core Thickness Minimum thickness shall be 30 mm Nominal length and width The nominal length and width of the core of a sleeping mattress shall be as specified Actual length and width The actual length and width, measured in accordance with EAS 7-1 shall not differ from the nominal values by more than the appropriate tolerances as given in Table 1. Table 1 Tolerances on length and width Magnitude of dimension * D, mm Tolerance and width (1) (2) 301 < D < D D < D D > *Length or width, as relevant. 5 Packaging and marking 5.1 Packaging Mattresses shall be so packed that they are adequately protected during normal transportation and storage Mattresses shall be individually wrapped in sealed polyethylene bags that are strong enough to prevent any damage, gross distortion and nicking to contents during storage and transportation. 5.2 Marking The following information shall appear in legible and indelible marking on a strong durable label that is firmly sewn to the outside of the ticking of each mattress: a) name, postal and physical address of manufacturer; 5 RSB All rights reserved

10 b) lot or batch number; c) dimensions; d) density class of foam; e) Country of origin Additional marking of type 2 and type 4 mattresses A type 2 or a type 4 mattress shall have information indicating which sleeping surface provides a soft or firm support, printed prominently in legible and indelible block letters (of height at least 30 mm) on a strong, durable label that is firmly sewn to the ticking of the sleeping surfaces Bulk containers The following information shall be given in legible and durable marking on each bulk container or on a label securely attached to the container: a) information specified in 5.2 a), b), and c); b) quantity of mattresses; c) any additional information specified by the purchaser. 6 Sampling and compliance with Part 1 of the specification NOTE This section applies to the sampling for inspection and testing before acceptance or rejection of single lots (consignments) in cases where no information about the implementation of quality control or testing during manufacture is available to help in assessing the quality of the lot. It is also used as the procedure for adjudicating in cases of dispute. 6.1 Sampling Representative samples shall be taken randomly from the factory, market or elsewhere and tested for compliance with the standard. RSB All rights reserved 6

11 Bibliography [1] ISO/IEC Directives, Part 2, Rules for the structure and drafting of International Standards, RSB All rights reserved

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13 ICS RSB All rights reserved