Robotic Dressout Components Automation and Hi-Tech Cabe Protection Systems Proud Member Of R e i k u N o r t h A m E r i c a
Reducing Downtime In Robotics And Automation Amost 85 % of Robotics and Automation downtime can be directy attributed to cabe or hose faiure. One eement in automation that has historicay been overooked is the use of specificay designed Hi Tech Cabe and Hose Management Systems or dress-out. With the high dynamic expectations in today s automated appications, manufacturers and integrators are forced to use very fexibe wires, cabes and hoses. This generay transates to ower tensie strengths, which now combined with repetitive fexing, pus added mechanica and torsiona stresses, faiures are amost aways imminent. The cost of downtime and the eventua repacement of faied cabes and hoses coud dramaticay be reduced by the impementation of an inexpensive dress-out system. REIKU offers easy to use dressout components that offer, customer oriented system soutions for most appications. REIKU components have been tested to withstand up to 15 miion dynamic cyces. REIKU works cosey with Robotics Manufacturers to deveop customer-oriented system soutions.
Why choose Reiku Dressout Components? Over Three Decades of Experience Estabished in 1969 REIKU speciaizes excusivey in High Tech Cabe Protection Products. With over three decades of experience ALL REIKU robotics materias have been speciay formuated to offer optimum performance. These materias combined with the unique geometry of REIKU products guarantee ong-asting cabe management and protection systems. REIKU works cosey with Robotics Manufacturers to deveop customer-oriented system soutions in most appication areas. Numerous Patents and infringement issues are evidence of REIKU S innovative product deveopment in the cabe protection industry. REIKU cabe protection systems can be appied in various sectors such as aviation, traction, vehice-construction, ship-buiding, machinery, eectrica-instaations, genera industry and especiay in the Robotics and Automation Industries. Quaity and Logistics The REIKU-Quaity-Management is based on DIN EN ISO 9001:2000 and certified by German TUV Rheinand as we as product ines certified to C.S.A. and U.L. requirements. Our warehouses in Ontario,Canada and Ohio,U.S.A. are extensivey stocked with REIKU products to provide our customers an efficient North American deivery network. Your benefits: shorter ead times, minimize oss of production and ower freight costs.
Reiku Dressout Components Conduit Protector PA PRB Gripping Camp PA ssb 1 2 Options for termination 2 3 4 5 6 1 1 Options for mid-arm 7 8 9 11 Jaw Options PA mbb PA ebb PA gb PA kmb 3 Options for termination 2 3 4 5 6 Compete ine of smaer diameter vision systems components avaiabe. Cabestar tkksb 4 6 Comb Jaw PA kkb 2 Ba Joint PA kgb 5 For dress-out engineering and design options contact: davec@drossbach.com
Options for mid-arm 7 8 9 11 7 Spring Assemby PA fhb 1 8 Trumpet Spring Assemby PA ftb 7 8 9 11 9 Rotary Fork Assemby PA dgb 2 Options for termination 2 3 4 5 6 10 Rotary Base PA dfb 11 Ba Joint (Mid Arm) PA KGB Proud Member Of
Conduit Seection A conduits are not created equa REIKU s patented conduit profie aows for a smaer bending radius without having the actua convoutes interfering with one another or reducing the inside diameter of the conduit. An independent detaied anaysis report is avaiabe upon request comparing REIKU s conduit to it s eading competitors. Athough REIKU offers 15 different choices of conduit in it s main cataogue, the foowing 5 compounds are most commony used for Robotic appications. Your conduit seection shoud be based on the foowing operating conditions: Temperature range of the appication area Potentia chemica or sovent contact (consider cean-up e.g. paint robot) Scope of dynamics or mobiity of the appication Potentia for physica contact or abrasion situations Combined weight of conduit contents REIKU offers 3 grades of Poyurethane conduits that are a derived from the same compound but are offered with different wa thickness. The thinner waed PU RR conduit was designed for extreme dynamic appications but offers a shorter potentia cyce ife. Medium waed PU RM and PU RV reinforced versions are ess fexibe but offer more cyce ife or ongevity. REIKU suggests two different compounds of Nyon 12 conduits for Robotic appications. Nyon 12 conduits are consideraby more robust than Poyurethane based but not quite as fexibe. Nyon 12 aso offers more resistance to the above-mentioned environmenta infuences. PA RA series conduits have been tested to withstand in excess of 15,000,000 repetitive cyces before fatiguing whereas the PA RR compound has a sighty shorter cyce-ife, ess fexibiity but is considered to be the more durabe/integra Nyon 12 compound. Note : PA RF is aso avaiabe, this is a reinforced or thicker waed PA RR. exampe of conduit type: PA-RRG-70G, with supporting function exampe of conduit type: PU-RRB-70G, highy fexibe For some appications REIKU recommends the use of Nyon 12 conduits in more static areas and then with use of a bue coored protector (PA PRB) spice into a Poyurethane conduit for areas where there is more motion or dynamic actions. See picture. Diameter seection shoud be based on the tota expected cabe or hose contents. REIKU conduit diameters are isted as Inside Diameter or I.D. When cacuating the contents it is advisabe not to consider 100 % fi of the conduit. This wi avoid potentia chaffing of hoses and wires inside the conduit and aso aow for future hose/cabe additions. Conduits back or grey Artice no Nomina Materia Temperature Resistance To Compression Width Type Range Strength PA RRB-... 23F to 70G poyamide 12-50 C - 85 C (+150 C short term) acoho, grease, minera ois, deise oi, gasoine 350 N/100mm PA RAB-... 23F to 70G poyamide 12-40 C - 85 C (+110 C short term) acoho, grease, minera ois, deise oi, gasoine 350 N/100mm PU RRB-... 23G to 70G poyurethane -5 C - 105 C acid & akaine, ois, grease, gycerin, gyco 300 N/100mm PU RMB-... 70G poyurethane -5 C - 105 C acid & akaine, ois, grease, gycerin, gyco 325 N/100mm PU RVB-... 52G to 70G poyurethane -5 C - 105 C acid & akaine, ois, grease, gycerin, gyco 350 N/100mm Conduit Protector Provides shock and abrasion protection for conduits.idea for repairs and spicing different types of conduits together. Artice no fits Purchase Unit back to NW (PU) pieces PA PRB-23 F/G 23 25 PA PRB-29 F/G 29 25 PA PRB-36 F 36 10 PA PRB-36 G 36 10 PA PRB-48 F/G 48 10 PA PRB-52 52 10 PA PRB-52BL* 52 10 PA PRB-70 70 10 PA PRB-70BL* 70 10 (deivered with screws) *used to indicate spice to different type of 70mm conduit
Camp Seection Gripping Camps Avaiabe with meta or pastic fastener, used in conjunction with either midde, end, siding or combi jaw components Artice no Purchase Unit back (PU) pieces PA SSB-29K with pastic fastener 25 PA SSB-52M with meta fastener 10 PA SSB-52K with pastic fastener 10 PA SSB-70M with meta fastener 10 PA SSB-70K with pastic fastener 10 *23 mm camp is obtained by using PASSB-29K camp with PAMBB-23 reducer **36 and 48 mm camp is obtained by using PASSB-52K/M camp with PAMBB-36 and PAMBB-48 reducer A jaws isted beow rotate radiay 360 inside gripping camps. Midde jaws have a ridge to prevent atera movement of conduit. Siding jaws have no ridge and aow atera movement of conduit. Midde-and End Jaws Used in conjunction with gripping camps,these jaws have ridges to hod conduits rigid Artice no Purchase Unit back (PU) pieces PA MBB-23 F/G* Midde Jaw 25 PA MBB-29 F/G Midde Jaw 25 PA MBB-36 F/G** Midde Jaw 10 PA MBB-48 F/G** Midde Jaw 10 PA MBB-52 Midde Jaw 10 PA MBB-70 Midde Jaw 10 PA EBB-70 End Jaw 10 Siding Jaws *used in conjunction with PASSB-29K camp. **used in conjunction with PASSB-52K/M camp. Used in conjunction with gripping camps these jaws have no ridges aowing conduit to side freey Artice no Purchase Unit back (PU) pieces PA GLB-36* Siding Jaw 10 PA GLB-48* Siding Jaw 10 PA GLB-52 Siding Jaw 10 PA GLB-70 Siding Jaw 10 *used in conjunction with PASSB-52K/M camp Combi-Jaw This over-sized midde jaw enabes connection of one conduit with one cabe star. Artice no PU PA KMB-52* 10 PA KMB-70 10 *This jaw is the same as PAMBB-52 Midde Jaw. Rotary base fange adds fu 360 base access rotation to any size gripping camp assemby (see pg 8). Tubing NW 36,48 or 52 PASSB-52K/M + PAMBB-36, -48 or -52 Gripping Camp +Midde Jaw PADFB-52 Rotary Fange Tubing NW 29 or 23 PASSB-29K + PAMBB-29 or -23 Gripping Camp +Midde Jaw PADFB-52 Rotary Fange
Rotary Fange/Spring Hoder Rotary Fange for 7 conduits sizes Ony one component to enabe corrugated conduits of 7sizes to rotate with added Gripping Camp NW52 or 29, or System Support NW12 to 29 This fange attaches to rigid surface and aows added gripping camp to rotate, compete with 9 pre-dried hoes 8.5mm and 10.5 Artice no PU back PADFB-52 10 PADFB-70 10 Tubing NW 36,48 or 52 PASSB-52K/M + PAMBB-36, -48 or -52 Gripping Camp +Midde Jaw PADFB-52 Rotary Fange Tubing NW 29 or 23 PASSB-29K + PAMBB-29 or -23 Gripping Camp +Midde Jaw PADFB-52 Rotary Fange Tubing NW12 or 17 VPHOB-12 or -17 Reinforced Support PADFB-52 Rotary Fange Werohr / Tubing NW23 or 29 VPHOB-23 or -29 Reinforced Support PADFB-52 Rotary Fange Spring Hoder - Service oop auto-retract systems Assemby with a REIKU Gripping Camp or a REIKU Rotary Fork Exampe of Assemby PARRG-70G Tubing NW70 PAFHB-70 Spring Hoder PASSB-70M Gripping Camp PAPRB-70 Protector Movement in ony 1 direction: forward/backward: ongitudina onconduit axis Exampe of Assemby PARRG-70G Tubing NW70 PAFTB-70 Spring Hoder PADGB-70 Gripping Camp PAPRB-70 Protector 2 Movements forward/backward: ongitudina onconduit axis up/down: rotation on rotary fork axis Additionay, you can put each assemby on a rotary fange.
Ba Joints 36 Diameter Ba Joint The ba joint offers additiona fexibiityand reduces mechanica stress on thecabes. PAKGB-36 Ba joint PASSB-52K/M Gripping Camp PAPRB-36 Protector Tubing NW36 PAKGB-36 Ba joint PAKGB-36 Ba joint PASSB-52K/M Gripping Camp PAPRB-36 Protector Tubing NW36 PAKGB-36 Ba joint 52 Diameter Ba Joint PAKGB-52 Ba joint PASSB-70K/M Gripping Camp PAPRB-52 Protector Tubing NW52 70mm Avaiabe Soon PAKGB-52 Ba joint Rotary Fork PADGB used with PADMB midde jaw aows for pitch and yaw mobiity with no atera conduit movement. Rotary Fork This assemby aows for free and easy see-saw movement of conduit as we as swive movement on base axis.used in conjunction with midde jaw PA DMB-70 to hod conduit rigid or PA TBB siding jaw aows conduit to move. Artice no PU back PADGB-70 rotary fork 10 PADMB-70 midde jaw for rotary fork 10 PATBB-70 Trumpet jaw for rotary fork 10 Rotary Fork PADGB used with PATBB Trumpet jaw aows for pitch and yaw mobiity and atera conduit movement. Shown with optiona PADFB rotary fange to aow 360 base access rotation.
Looming Options Cabestar These soft runbber Cabestars are used with either a Conduit Protector or Gripping Camp and Combi-Jaw to contro ocation of cabes inside conduit and prevents dirt etc.. from entering.avaiabe in 4 pre-dried patterns with pugs for unused hoes. Can be ordered without hoes for custom appication. Art.-No. ayout PU Cabes star, back No. TKKSB-36 1 10 TKKSB-52 2 10 TKKSB-70 7 10 Boring ayout avaiabe upon request. TKKSB-70B TKKSB-52B Tubing NW52 PAPRB-52 Protector Cabe Star 52 Diameter REIKU Cabestar is used to tighten cabe-packagesand hence prevent deposition of dirt inside. Enabes a comprehensive cabe protection as eachcabe / each ead is individuay directed andfixated. Connection to a conduit optionay with a protectoror a grip camp. Avaibabe in four (NW70) respectivey two (NW52)pre-dried ayouts. Unused hoes can be jammed with a stopper. Avaiabe without hoes for custom appications. Tubing NW52 PAMBB-52 Midde-Jaw TKKSB-52B... Cabe Star TKKSB-52B... Cabe Star PASSB-52K/M Gripping Camp TKKSB-52B... Cabe Star PAGOB-52 straight Fitting PASSB-70K/M Gripping Camp Tubing NW52 PAKGB-52 Ba joint PAPRB-52 Protector TKKSB-52B... Cabe Star Comb Jaw Enabes a comprehensive cabe protection: eachcabe / each ead is individuay directed and fixated. Tubing NW 70 PAKKB-70 Comb Jaw Cabe Tie PASSB-70K Gripping Camp 10
Hard Wa Jointed Tubing 48 Diameter Jointed Tubing Form of a caterpiar, armor-buit, enabes amaximum compression by constant fexibiity. does not bucke intact a around. at both ends, joints with corrugated tubing fits to REIKU gripping camps Exampe of Assemby 48er Jointed Tubing PASSB-70K Gripping Camp PARGB- 48L52K PARGB- 48L48K PARGB- 48R52K PARGB- 48R48K PAGHB-48 Joint Support Jaw PARGB-48G Jointed Tubing size NW48 Left-sided joint PARGB-48 Main joint Right-sided joint Exampe of Assemby Connection to a size 48er corrugated tubing 48er corrugated conduit size 48 PAPRB-48/-52P Protector PARGB-48R48K Right-sided joint PARGB-48 Jointed Tubing size NW48 Exampe of Assemby Connection with a gripping camp to a size 52 corrugated tubing PASSB-52K/M Gripping camp Corrugated conduit size 52 PARGB-48L52K Left-sided joint PARGB-48 Jointed Tubing size 48 Jointed Tubing Shaped ike a worm, buit ike a tank. This tubing aows for maximum compresion resistance and provides constant fexibitiy without kinking Technica datas: Smaest dynamic bending radius min. inside diameter max. outside diameter Strain at stretched ength Bending oad at 180 200 mm 76 mm 120 mm > 1000 N ca. 200 N One 180 curve consists of 12 tube-joints. 16 tube-joints equivaent to 1m ength. Jointed Tubing Shaped ike a worm, buit ike an armor. Enabes a maximum compression strength at a constant fexibiity. Does not kink. Intact a around. Advantages for the Robotics: onger ife time shorter cyce time due to higher operating speed 11
REIKU -Cabe Protection Systems. Assemby and instaation probems can be soved with these products. Our systems protect against dirt, heat, chemica and mechanica oad. We meet specia requests. R e i k u N o r t h A m E r i c a The REIKU -System: Cabe Protection made of poyamide. Soid and fexibe. Hi-Tech corrugated tubing protection for cabes exposed to dirt, water, chemica and mechanica infuences. Combined with over 2,000 connectors and management products to offer a safe and secure IP rated system. System Sheathing with zip cosure. Screened and unscreened. GL-Heat Protection. These easy to use materias offer protection to equipment and machine components from the infuences of radiant heat. Tough, resistant fabric is avaiabe in ros, strips and pre-formed tubes to meet your specifications. REIKU - Fine Braided Tubings. Fexibe and non-abrasive protection avaiabe in 4 materia types. Expands up to twice it s diameter yet sti offers up to 85% surface coverage. Due to our zip cosure these system sheathings can be instaed at any time to protect eectrica eads, idea for bunding existing instaations. Proud Member Of For information or product cataog on REIKU in North America contact: Drossbach N.A. Inc. P.O. Box 2000, 157 North Murray Street Trenton, Ontario K8V 6G7 Te: 613-394-4817 Fax: 613-394-5516 Drossbach LLC 1500 Commerce Dr. Stow, OH 44224 Fax: 330-688-8460 To Free: 1-800-841-5804 Emai: info@reikuna.com ELECTRICOMM TECHNOLOGIES INC. 185 Washburn Drive, Unit A, Kitchener, ON, Canada N2R 1S1 Te (519) 895-0777 Fax (519) 895-1068 www.eectricomm.com