Test Report: GSM40A18 40W AC DC Single Output Medical Type DESIGN VERIFY TEST Output Function Test Input Function Test rotection Function Test Control Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST Model::GSM40A18 Test Report 1 / 7
DESIGN VERIFY TEST OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RILE & NOISE V1: 150 (Max ) I/: 230VAC V1: 66.5 (Max ) O/:FULL LOAD 2 OUTUT VOLTAGE TOLERANCE V1: -3 %~ +3 % (Max) I/: 80 VAC / 264 VAC O/:FULL/ MIN LOAD V1: -0.42 %~ 0.39 % 3 LINE REGULATION V1: -1 %~ +1 % (Max) I/:100 VAC ~ 264 VAC O/:FULL LOAD V1: 0 %~ 0 % 4 LOAD REGULATION V1: -3 %~ +3 % (Max) I/: 230 VAC O/:FULL ~MIN LOAD V1: -0.42 %~ 0.35 % 5 SET U TIME 230VAC: 115VAC: 1000 1500 (Max) (Max) I/: 230 VAC I/: 115 VAC O/:FULL LOAD 230VAC/ 115VAC/ 640 1128 6 RISE TIME 230VAC: 30 (Max) I/: 230 VAC 230VAC/ 10.3 115VAC: 30 (Max) I/: 115 VAC 115VAC/ 10.7 O/:FULL LOAD 7 HOLD U TIME 230VAC: 115VAC: 50 15 (TY) (TY) I/: 230 VAC I/: 115 VAC O/:FULL LOAD 230VAC/ 115VAC/ 70.9 40.6 8 OVER/UNDERSHOOT TEST < +5% I/: 230 VAC O/:FULL LOAD 9 DYNAMIC LOAD V1: 1800 I/: 230 VAC (1).O/:FULL /Min LOAD 90%DUTY/ 1KHZ (2).O/:FULL /Min LOAD 90%DUTY/ 3KHZ (3).O/:FULL /Min LOAD 90%DUTY/ 5KHZ (4).O/:FULL /Min LOAD 50%DUTY/ 120HZ TEST: <5 % (1) 262 (2) 218 (3) 205 (4) 320 Model::GSM40A18 Test Report 2 / 7
INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 80VAC~264 VAC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3V= 77 V HIGH-LINE+15%=300 V O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF ) 59.8 V~264V TEST: OK 2 INUT FREQUENCY RANGE 47HZ ~63 HZ OSC I/: 80 VAC ~ 264 VAC O/:FULL~MIN LOAD 3 EFFICIENCY 89.5% (TY) I/: 230 VAC O/:FULL LOAD TEST: OK 90.1 % 4 INUT CURRENT 230V/ 0.5 A (TY) I/: 230 VAC I = 0.34 A/ 230 VAC 115V/ 1 A (TY) I/: 115 VAC I = 0.64 A/ 115 VAC O/:FULL LOAD 5 INRUSH CURRENT 230V/ 65 A (TY) I/: 230 VAC COLD START 6 LEAKAGE CURRENT < 100 ua/ for earth leakage current < 100 ua/ for touch leakage current O/:FULL LOAD I/: 264 VAC O/:Min LOAD I/: 264 VAC O/:Min LOAD 7 NO LOAD CONSUMTION < 0.1 W I/:240VAC O/:NO LOAD I = 41.5 A/ 230 VAC L-FG 83.5 ua N-FG 83.5 ua L-V- 84.9 ua N-V- 84.9 ua < 0.0496 W ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER LOAD ROTECTION 105 % ~160 % I/: 230 VAC I/: 115 VAC O/:TESTING 137.2 %/ 230 VAC 138.3 %/ 115 VAC Hiccup Mode 2 OVER VOLTAGE ROTECTION CH1:18.9 V ~ 24.3 V I/: 230 VAC I/: 115 VAC O/:MIN LOAD 21.5 V/ 230 VAC 21.5 V/ 115 VAC Shut down Re- power ON 3 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR I/: 264 VAC O/:FULL LOAD Hiccup Mode CONTROL FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ER STE2 COMLIANT LEVEL Ⅴ I/: 230 VAC/115VAC O/:100/75/50/25% LOAD 230V 115V 89.4% 88.8% Model::GSM40A18 Test Report 3 / 7
COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ower Transistor ( D to S) or (C to E) eak Voltage Q1 Rated:700 V 10 A I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2) Output Short (3)Full load continue 2 Diode eak Voltage D100 Rated:100 V 20 A I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2)Output Short (3)Full load continue 3 Input Capacitor Voltage C 5 Rated:120u /400V/105 I/:High-Line +3V = 267 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 620 V (2) 488 V (3) 608 V (1) 68.2 V (2) 55.2 V (3) 67.6 V (1) 372 V (2) 373 V (3) 372 V 4 Control IC Voltage Test U 1 Rated: 28 V I/:High-Line +3V = 267 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change 5 CLAM DIODE D 1 Rated: 800 V 2 A I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2) Output Short (3)Full load continue (1) 17.2 V (2) 17.2 V (3) 15.3 V (3) 516 V (4) 428 V (3) 514 V Model::GSM40A18 Test Report 4 / 7
SAFETY & E.M.C. TEST SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 4 KVAC/min I/-O/:4.2KVAC/min I/-O/: 1.685 ma 2 ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-O/: 500 VDC I/-O/: 9999 MΩ Ta:25 /70%RH 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 40 A / 2min Ta:25 / 70%RH 11 mω E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 HARMONIC EN61000-3-2 CLASS B I/: 230 VAC/50HZ O/:FULL LOAD ASS 2 CONDUCTION EN55011 I/: 230 VAC (50HZ) ASS CLASS B O/:FULL/50% LOAD Test by certified Lab 3 RADIATION EN55011 I/: 230 VAC (50HZ) ASS CLASS B O/:FULL LOAD Test by certified Lab 4 E.S.D EN61000-4-2 I/: 230 VAC/50HZ CRITERIA A INDUSTRY O/:FULL LOAD AIR:8KV / Contact:6KV 5 E.F.T EN61000-4-4 INDUSTRY INUT: 2KV 6 SURGE IEC61000-4-5 INDUSTRY L-N :2KV L,N-E:4KV I/: 230 VAC/50HZ O/:FULL LOAD I/: 230 VAC/50HZ O/:FULL LOAD CRITERIA A CRITERIA A 7 Test by certified Lab & Test Report repare Model::GSM40A18 Test Report 5 / 7
RELIABILITY TEST ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 TEMERATURE RISE TEST MODEL: GSM40A24 1. ROOM AMBIENT BURN-IN:2 HRS I/: 230VAC O/: FULL LOAD Ta= 15.3 2. HIGH AMBIENT BURN-IN: 2 HRS I/: 230VAC O/: FULL LOAD Ta= 48.3 NO osition ART NUMBER 1 LF1 2 LF2 3 BD1 4 C5 5 D1 6 C40 7 D40 8 T1coil 9 T1core 10 D100 11 C105 12 U1 13 D42 14 Q1 TR1082 6-L2012-W902 18.9m GS TR1083 W620 52~85m GSM60 BD 4A/800V GLASS UD4KB80 120u/400V 105 18*31.5 VZ ET RD 2A/800V G20K T-52mm C/E 33u/50V UL10Kh 6.3*11 YXM RD 1A/1KV 1N4007G T-52mm MT TF2495-R0 Q-2620 GSM40-24 B MT TF2495-R0 Q-2620 GSM40-24 B SBD STS20120CT 20A/120V TO220 C/E 470u/35V UL7Kh 10*20 KY WM FAN6756MRMY SOIC-8 SMD SFRD US1M 1A/1KV SMA t=2 FET 2SK3673-01MR 10A/700V TO220F ROOM AMBIENT Ta= 15.3 HIGH AMBIENT Ta= 48.3 38.2 68.3 40.6 71.2 44.4 74.2 39.0 69.5 49.3 79.8 44.2 74.9 43.9 74.7 48.4 78.2 45.9 75.7 53.3 82.4 43.7 73.6 39.4 70.0 39.1 69.5 46.5 78.5 2 OVER LOAD BURN-IN TEST 1 HOUR ( MIN ) 3 LOW TEMERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/: 230 VAC O/: 129 % LOAD I/: 264VAC/100VAC O/: 100 % LOAD Ta= -34 4 HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 50 I/: 272 VAC O/:FULL LOAD Ta= 50.2 HUMIDITY= 95 %R.H 5 TEMERATURE COEFFICIENT + 0.03%/ (0~50 ) I/: 230 VAC O/:FULL LOAD + 0.01%/ (0~50 ) 6 STORAGE TEMERATURE TEST 1. Thermal shock Temperature: -40 ~ +85 2. Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:5 CYCLE 5. Input/Output condition: STATIC OK Model::GSM40A18 Test Report 6 / 7
7 THERMAL SHOCK TEST 1. Thermal shock Temperature: -30 ~ +60 2. Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:10 CYCLE 5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST turn on 58sec;turn off 2sec OK 8 VIBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave 9 CAACITOR LIFE CYCLE (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle (4) Acceleration:2G (5) Test Time:60min in each axis (X.Y.Z) (6) SUOSE C105 IS THE MOST CRITICAL COMONENT (1) I/: 230VAC O/:FULL LOAD Ta= 25 LIFE TIME (2) I/: 230VAC O/:FULL LOAD Ta= 50 LIFE TIME (3) I/: 230VAC O/:75% LOAD Ta= 50 LIFE TIME (4) I/: 230VAC O/:50% LOAD Ta= 50 LIFE TIME 10 MTBF MIL-HDBK-217F NOTICE S2 ARTS COUNT TOTAL FAILURE RATE: 740 KHRS (1) 531677HRS (2) 66459HRS (3) 90703 HRS (4) 115626 HRS 11 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 30,000 hours @ TA 50 SAMLE TEST RESULT TESTER AROVAL RODUCT SAMLE ASS Shenym WANGDZ 2007/3/20 A50-S014 Model::GSM40A18 Test Report 7 / 7