Part F, Section 2 This section covers the following unit configurations. Model All Voltage All Pump All Manifold All Control All 1 Nordson Corporation 1-3000V Issued 3/ FEN 05 [3V PWR] 1
F 2-0 FEN 05 [3V PWR] 1 1-3000V Issued /01 2001Nordson Corporation
F 2-1 Section F 2 1. Introduction When you connect hoses and guns to your hot melt unit, you must make sure the electrical power requirements of those hoses and guns do not exceed the maximum wattages allowed for your system. Exceeding the allowed maximum wattage can damage your equipment or keep your system from functioning properly. For every Series 3000V system, there are three maximum wattages you must not exceed: The single-component maximum wattage: the wattage of any single hose or gun connected to your unit must not exceed this wattage. The hose/gun pair maximum wattage: the wattage of any hose and gun (hose/gun pair) connected to your unit must not exceed this wattage. The total hose/gun maximum wattage: the wattage of all hoses and guns connected to your unit must not exceed this wattage. To make sure your system does not exceed any of these maximum wattages, someone (either you or your Nordson representative) must calculate the hose/gun capacity for your system. If your Nordson representative has already made this calculation for the actual hoses and guns you plan to use, you do not need to repeat the calculation now. However, you must make this calculation if the hose/gun capacity has not been calculated for your system if you have reconfigured your system since the calculations were made whenever you add new hoses or guns to an existing system whenever you replace an existing hose with a longer one or an existing gun with a larger one 1 Nordson Corporation 1-3000V Issued 3/ FEN 05 [3V PWR] 1
F 2-2 2. Procedure for Calculating Capacity Use this procedure to calculate the hose/gun capacity for your system. Throughout this procedure there are places for you to record important information. These records provide you with a quick reference and make recalculations easier. 1. See Figure F 2-1. Locate the identification plate above the hose ports on your unit and then locate the unit number (UNIT NO.) portion of the identification plate. 5 3 2 1 1307 Fig. F 2-1 Location of UNIT NO. on Identification Plate FEN 05 [3V PWR] 1 1-3000V Issued /01 2001Nordson Corporation
F 2-3 2. See Figure F 2-2. Note that the UNIT NO. is a series of numbers and letters, each in a code position. The numbers and letters in each code position provide important information about your system. You will need to refer to these code positions for some steps in this procedure. Model Voltage Pump/ Drive Manifold/ Filter Vista Controls Electrical Control Capacity Language Tags / Options 1 2 3 5 7 8-11 Fig. F 2-2 Unit Number Code Positions 3. Look at code position 1 of your unit number and record the model of your unit in the space below (for example: 3100V). Model:. Look at code position 3 of your unit number to determine whether you have a piston pump or a constant-speed gear pump: If code position 3 is a D, E, F, or G, you have a piston pump. If code position 3 is a K or L, you have a constant-speed gear pump. If you have a piston pump, write PP in the space below. If you have a constant speed gear pump, write CG in the space below. Pump (PP or CG): 5. Look at code position of your unit number and record the hose/gun electrical capacity of your unit in the space below (for example: 2). Hose/gun electrical capacity (2,, or ): 1 Nordson Corporation 1-3000V Issued 3/ FEN 05 [3V PWR] 1
F 2-2. Procedure for Calculating Capacity (contd.). Determine which of the following types of electrical service you are supplying to your unit and record the type of electrical service in the space below: 200 Vac 1 or 3 20 Vac 1 or 15/20 Vac (with neutral) 3 20 Vac 1 or 20 Vac (without neutral) 3 0 Vac 1 or 00/0 Vac (with neutral) 3 0 Vac 1 or 0 Vac (without neutral) 3 00 Vac 3 80 Vac 3 Electrical service: 7. Using the electrical service information you recorded in step, refer to the following table to determine the maximum wattage of any single hose or gun you can use in your system. Record this wattage in the last column of the table. Table F 2-1 Single-Component Maximum Wattage Electrical Service Single-Component Maximum Wattage Record of Single-Component Maximum Wattage for Your System 200 Vac 1 or 3 870 20 Vac 1 or 15/20 Vac (with neutral) 3 1000 20 Vac 1 or 20 Vac (without neutral) 3 1000 0 Vac 1 or 00/0 Vac (with neutral) 3 1000 0 Vac 1 or 0 Vac (without neutral) 3 1000 00 Vac 3 1000 80 Vac 3 1000 FEN 05 [3V PWR] 1 1-3000V Issued /01 2001Nordson Corporation
F 2-5 8. Using the electrical service information you recorded in step, refer to the following table to determine the maximum wattage of any hose/gun pair you can use in your system. Record this wattage in the last column of the table. Electrical Service Table F 2-2 Pair Maximum Wattage Pair Maximum Wattage 200 Vac 1 or 3 1000 20 Vac 1 or 15/20 Vac (with neutral) 3 1200 20 Vac 1 or 20 Vac (without neutral) 3 1200 0 Vac 1 or 00/0 Vac (with neutral) 3 1200 0 Vac 1 or 0 Vac (without neutral) 3 1200 00 Vac 3 1200 80 Vac 3 1200 Record of Pair Maximum Wattage for Your System. Using the electrical service information you recorded in step, refer to the following table to determine which table in the Data Tables portion of this procedure you will use to determine the maximum wattage of all hoses and guns you can use in your system. Record the correct table for your system in the last column of the table. Table F 2-3 Correct Table in Data Tables for Your System Electrical Service Table in Data Tables Record of Correct Table in Data Tables for Your System 200 Vac 1 or 3 Table F 7 20 Vac 1 or 15/20 Vac (with neutral) 3 Table F 8 20 Vac 1 or 20 Vac (without neutral) 3 Table F 8 0 Vac 1 or 00/0 Vac (with neutral) 3 Table F 0 Vac 1 or 0 Vac (without neutral) 3 Table F 00 Vac 3 Table F 10 80 Vac 3 Table F 11 1 Nordson Corporation 1-3000V Issued 3/ FEN 05 [3V PWR] 1
F 2-2. Procedure for Calculating Capacity (contd.) 10. Using the information you recorded in steps 3 and, find the correct row in the correct table (which you recorded in step ) based on the model of your unit and the type of pump your unit has. In the table, PP stands for piston pump and CG stands for constant-speed gear pump. Then find the correct sub-row within the row based on the hose/gun electrical capacity of your system (which you recorded in step ) and the type of electrical service connected to your unit (1 or 3 ). Then read across the table to the column titled Total Maximum Wattage to determine the maximum wattage for your system s hoses and guns. Record the total hose/gun maximum wattage for your system in the space below: Table F 2- Total Maximum Wattage Record of Total Maximum Wattage for Your System NOTE: You do not need to use the data in the remaining columns of the table. This data is for reference only. 11. In the table below, record the total maximum wattages you recorded in Tables F 2-1, F 2-2, and F 2-. Table F 2-5 Maximum Wattages for Your System Type of Maximum Wattage Refer to Record of Maximum Wattage for Your System Single-component maximum wattage Table F 2-1 Hose/gun pair maximum wattage Table F 2-2 Total hose/gun maximum wattage Table F 2- FEN 05 [3V PWR] 1 1-3000V Issued /01 2001Nordson Corporation
F 2-7 12. Refer to Table F 2-12 in Data Tables and determine the actual required wattage for each hose and gun in your system. Use the column in Table F 2-12 that matches the type of electrical service connected to your unit (which you recorded in step ). Using the data from Table F 2-12, complete the following table. NOTE: Table F 2-12 lists the power requirements for only the most common Nordson hoses and guns. If you do not find the hose or gun you are using in the table, contact your Nordson representative for wattage information. Hoses and Guns Hose 1 Gun 1 Hose 2 Gun 2 Hose 3 Gun 3 Hose Gun Hose 5 Gun 5 Hose Gun Table F 2- Actual Wattages for Your System Actual Wattage of Each Single Hose or Gun from Table F 2-12 Actual Wattage Total for All Hoses and Guns in Your System (sum of above entries) Actual Combined Wattage of Each Pair 13. Compare the maximum wattages you recorded in Table F 2-5 to the actual wattages you recorded in Table F 2- for each of the following: Wattage of each individual hose and gun Combined wattage of each hose/gun pair Total wattage of all hoses and guns If your actual wattages exceed your maximum wattages in any category, you will need to reconfigure your system or order different hoses or guns. Contact your Nordson representative for assistance. 1 Nordson Corporation 1-3000V Issued 3/ FEN 05 [3V PWR] 1
F 2-8 3. Data Tables Use these tables as directed in Procedure for Calculating Capacity. Model (See Note A) Electrical Capacity 3100V/PP 2 3100V/CG 2 300V/PP 2 300V/CG 2 3500V/PP 2 3700V/PP 2 3830V/CG 2 380V/PP and 380V/PP 380V/CG and 380V/CG 2 2 330V/PP 2 330V/CG 2 30V/PP 2 Table F 2-7 200 Vac 1 or 3 (Used Primarily in Japan) Type of Total Internal System Component Maximum (W) Maximum (W) (See Note B) (W) 0 380 0 380 0 380 0 380 0 380 50 0 380 50 0 380 0 380 50 0 380 0 380 0 380 0 380 50 1303 1303 115 115 1530 1530 2 2 2135 2135 2135 281 281 281 215 215 281 281 281 3203 3203 2853 2853 31 31 515 515 515 303 783 3355 505 3270 5010 3582 53 3875 515 7355 31 371 8111 3885 5 31 371 8111 3 83 53 333 0 8 83 1037 1 (A) 200 Vac 15 2 1 27 1 28 32 1 28 32 Current 3 (A) 200 Vac NOTE A: PP stands for piston pump. CG stands for constant-speed gear pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir. 13 21 15 1 1 32 20 28 35 20 28 35 2 1 15 28 32 FEN 05 [3V PWR] 1 1-3000V Issued /01 2001Nordson Corporation
F 2- Table F 2-8 20 Vac 1 or 15/20 Vac (With Neutral) 3 (Used Primarily in the British Commonwealth) or 20 Vac 1 or 20 Vac (Without Neutral) 3 (Used Primarily in North America) Model Type of Total Internal System Current (See Note A) Electrical Capacity 3100V/PP 2 3100V/CG 2 300V/PP 2 300V/CG 2 3500V/PP 2 3700V/PP 2 3830V/CG 2 380V/PP and 380V/PP 380V/CG and 380V/CG 2 2 330V/PP 2 330V/CG 2 30V/PP 2 Maximum (W) 208 2 208 2 208 2 208 2 208 2 8 208 2 8 208 2 208 2 8 208 2 208 2 208 2 208 2 8 Component (W) (See Note B) 7 7 27 27 03 03 307 307 307 13 13 13 308 308 13 13 13 1 1 108 108 55 55 72 72 72 Maximum (W) 32 08 13 28 375 70 82 510 72 332 2 8335 1021 55 721 2 8335 1021 700 878 1 8280 5 8731 515 1101 1387 1 (A) 20 Vac 27 27 20 28 30 2 3 30 2 35 3 (A) 15/20 Vac 10 11 13 21 2 13 2 1 1 3 (A) 20 Vac NOTE A: PP stands for piston pump. CG stands for constant-speed gear pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir. 11 21 1 1 2 15 1 2 33 30 38 1 2 30 38 32 15 2 27 31 3 1 Nordson Corporation 1-3000V Issued 3/ FEN 05 [3V PWR] 1
F 2-10 Model (See Note A) Table F 2-0 Vac 1 or 00/0 Vac (With Neutral) 3 (Used Primarily in Europe) or 0 Vac 1 or 0 Vac (Without Neutral) 3 (Used Primarily in North America) Type of Total Internal System Current Electrical l Capacity 3100V/PP 2 3100V/CG 2 300V/PP 2 300V/CG 2 3500V/PP 2 3700V/PP 2 3830V/CG 2 380V/PP and 380V/PP 380V/CG and 380V/CG 2 2 330V/PP 2 330V/CG 2 30V/PP 2 Maximum (W) 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 Component (W) (See Note B) 2137 2137 20 20 7 7 28 28 28 38 38 38 2837 2837 38 38 38 7 7 3773 3773 7 7 8 8 8 Maximum (W) 37 57 137 137 0 0 37 37 8 8 88 58 78 8 837 837 58 8 8 7 87 5773 7773 7 7 88 108 128 1 (A) 0 Vac 1 27 2 1 28 21 30 3 21 30 3 3 (A) 00/0 Vac 10 12 21 12 3 (A) 0 Vac NOTE A: PP stands for piston pump. CG stands for constant-speed gear pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir. 10 21 1 1 15 2 2 33 2 37 2 2 37 2 31 15 2 2 30 33 FEN 05 [3V PWR] 1 1-3000V Issued /01 2001Nordson Corporation
F 2-11 Table F 2-10 00 Vac 3 (Used Primarily in France) Model (See Note A) Electrical Capacity Type of Total Maximum (W) Internal Component (W) (See Note B) System Maximum (W) Current (A) 00 Vac 3100V/PP 2 1000 1507 07 300V/PP 2 2 7 2 7 3500V/PP 2 31 51 8 31 51 8 31 51 8 NOTE A: PP stands for piston pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir. Model (See Note A) Electrical Capacity Table F 2-11 80 Vac 3 (Used Primarily in North America) Type of Total Maximum (W) Internal Component (W) (See Note B) System Maximum (W) Current (A) 80 Vac 3100V/PP 2 211 11 8 211 11 8 300V/PP 2 3215 5215 3215 5215 3500V/PP 2 1 1 12 1 1 12 1 1 12 NOTE A: PP stands for piston pump. B: The internal component power is the combined wattage of any of the following components your unit has: a tank, a motor, a grid, and a reservoir. 1 Nordson Corporation 1-3000V Issued 3/ FEN 05 [3V PWR] 1
F 2-12 Table F 2-12 Actual Requirements (Wattages) for Nordson Hoses and Guns Hose or Gun Type Type of Electrical Service (See Note A) 200 Vac 1 or 3 (See Note B) 20 Vac 1 or 15/20 Vac (with neutral) 3 20 Vac 1 or 20 Vac (without neutral) 3 0 Vac 1 or 00/0 Vac (with neutral) 3 0 Vac 1 or 0 Vac (without neutral) 3 00 Vac 3 or 80 Vac 3 Auto hose (0. m, 2 ft) 5 5 5 5 Auto hose (1.2 m, ft) 100 10 10 100 100 100 Auto hose (1.8 m, ft) 155 1 1 155 155 155 Auto hose (2. m, 8 ft) 205 2 2 205 205 205 Auto hose (3 m, 10 ft) 28 28 Auto hose (3. m, 12 ft) 315 33 33 315 315 315 Auto hose (.8 m, 1 ft) 20 57 57 20 20 20 Auto hose (7.2 m, 2 ft) 1 1 35 35 35 Manual hose (2. m, 8 ft) 205 2 2 205 205 205 Manual hose (.8 m, 1 ft) 20 57 57 20 20 20 H 201 gun (T or T L) 1 152 152 10 10 10 H 202 gun (T or T L) 210 210 210 210 H 20 gun (T or T L) 5 283 283 20 20 20 H 208 gun (T or T L) 35 0 0 05 05 05 H 202 gun (T E or T E L) 330 35 35 335 335 335 H 20 gun (T E or T E L) 320 381 381 350 350 350 H 202 gun (T LP or T LP L) 0 201 201 5 5 5 H 20 gun (T LP or T LP L) 20 310 310 285 285 285 H 208 gun (T LP or T LP L) 350 2 2 30 30 30 H 20 gun (T or T L0 0 135 135 135 H 20 gun w/ micro (T) 150 10 10 10 NOTE A: Actual line voltage in a plant may vary from nominal voltage by as much as ±15%. To calculate the actual power requirements at other line voltages, use the following formula: PL PN EL EN 2 In this formula, PL is the wattage at line voltage, PN is the wattage at nominal voltage, EL is the line voltage, and EN is the nominal voltage. B: The wattages in bold-face type are for hoses or guns specifically designed for 200 Vac operation. FEN 05 [3V PWR] 1 1-3000V Issued /01 2001Nordson Corporation