PROUCT INFORMATION W-2 W- W Carbie ri Worwie ri A-rouner ri Capabe for a wie range of work materias c> Wave type c Straight type uk.osgeurope.com
Genera Purpose Carbie ri for the Next Generation Worwie ri PAT.P. Specia Feature of W ri Optimize Horning at cutting eges for a ow thrust, stabe cutting torque More stabe riing with smaer chips Appie ifferent cutting ege esigns by iameter mm an uner Appie more rige ege esign Straight teeth esign an negative cutting ange for rigi periphera cutting eges Achieve both stronger eges an a ow riing torque mm an Over Appie a new wave shape ege esign for a sharpness ❶Appie the proper amount of horning ❷ Wier fute area for a better chip ejection mm an uner, straight teeth ❷ ❶ W -2/ Traitiona Prouct Over mm wave teeth Aime for the stabiity at parts machining operations with a smaer machine A new wave teeth esign an ege horning achieve a ow thrust an stabe torque. Work Materia S50C IN CK50 [ AISI 50] 3.000 W - ø 3.000 ø Traitiona Prouct riing Spee 0m/min (2,min -1 ) 2.500 2.000 2.500 2.000 Fee 37mm/min (0,2mm/rev) 1.500 1.000 1.500 1.000 epth of Hoe 7mm (Bin) 500 500 0 0 Cooant Water Soube -500 Torque (N- cm) Thrust (N) -500 Torque (N- cm) Thrust (N) Machine Vertica Machining Center Cut own the thrust by 30% compare to current ri
OSG's Carbie ris ineup Non Oi hoe type Non-Ferrous Meta NF-GN iamon ~70HRC WH70-R ~HRC FH FH WH-5 UVM MRS- G ~0HRC W-2 W- WX-MS-GS ø 0,02 ø 0,2 ø 2 ø ø ø Worwie ri WI coating to achieve onger toos ife an kin to mother nature Appie WI coating to cut own friction resistance W contros ramaticay the wear amount at outer iameter margine which wi effect major regrining cost. Muti-ayer Construction Cut own cracks to sprea an superior rigiity. Carbie Materia 3.300HV Coating Harness Cut own cracks to sprea an superior rigiity. TiAN coating (previous coating) WI coating 1.0c Oxiation Temperature Maintain coating ayer harness uner high temperature. A unique ayer structure avoi a bui up of cutting heat. Uner an outsie cooant suppy environment, it minimizes the friction. Carbie Materia WI coating Coating Structure Mutipe ayer (μm) Thickness (HV) Surface Harness ( ) Oxiation Temperature 3,5 3.300 1.0 High therma conuctivity Coating TiAN coating ua ayer 2.700 00
W - 2 WI 30 FIT h CARBIE X thinning c Too Materia R thinning c> mm超え mm以下 X形シンニング X thinning Micro Grain Carbie R形シンニング R thinning Surface Treatment WI Coating mm以下 X形シンニン X thinnin On some ris, the coating may have some iscooration. This oes not pose any performance probems. For 2 Operation Unit:mm EP Stock 330 332 332 33230 33 33250 33 33270 3327 3327 33 33290 33300 333 333 33330 3330 33350 3330 333 333 33370 3330 33390 3300 33 33 3330 330 3350 330 332 33 3370 330 3390 33500 335 335 330 3350 330 332 33 3350 33570 3350 33590 3300 33 33 3330 330 3350 330 3370 2,00 2, 2, 2,30 2,0 2,50 2,0 2,70 2,7 2,7 2,0 2,90 3,00 3, 3, 3,30 3,0 3,50 3,0 3, 3, 3,70 3,0 3,90,00,,,30,0,50,0,2,,70,0,90 5,00 5, 5, 5,30 5,0 5,50 5,52 5,5 5,0 5,70 5,0 5,90,00,,,30,0,50,0,70 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 Price EP Stock 330 3390 33700 337 337 33730 3373 3373 3370 33750 3375 3370 330 3370 330 3300 33 33 3330 330 3350 330 3370 330 3390 33900 339 339 33930 3390 33950 3390 33970 3390 33990 330 332 332 33230 33 33250 33 33270 33 33290 33210 33211 33210 3321130 3321 3321150 3321 3321170 3321 3321190 330,0,90 7,00 7, 7, 7,30 7,3 7,3 7,0 7,50 7,5 7,0 7,70 7,0 7,90,00,,,30,0,50,0,70,0,90 9,00 9, 9, 9,30 9,0 9,50 9,0 9,70 9,0 9,90,00,,,30,0,50,0,70,0,90 11,00 11, 11, 11,30 11,0 11,50 11,0 11,70 11,0 11,90,00 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 Appications - Anwenungen - Appicazioni - Appications - Appikation - Appikation - Apicaciones - Применение C 0.2% 0.25<C 0.% C 0.5% SCM ~35 HRC 35~5 HRC SK GG GGG Cu AI AC OSG Europe: www.osgeurope.com 5~50 HRC Ti 50~70 HRC SUS Tia Inc eivery from stock Avaiabe on short notice Price
W - WI 30 FIT h CARBIE X thinning Too Materia c mm以下 X形シンニング X thinning Micro Grain Carbie Surface Treatment WI Coating EP mm超 R形シンニ R thinni On some ris, the coating may have some iscooration. This oes not pose any performance probems. For Operation 33220 33222 33222 3322230 3322 3322250 3322 3322270 3322 3322290 3322300 33223 33223 3322330 332230 3322350 332230 3322370 332230 3322390 3320 3322 3322 332230 332 332250 332 332270 332 332290 3322500 33225 33225 33220 332250 33220 332250 3322570 332250 3322590 3320 3322 3322 332230 332 332250 332 332270 332 332290 3322700 33227 33227 3322730 332270 3322750 332270 33220 332270 33220 R thinning mm超え c> R形シンニング R thinning Unit:mm Stock 2,00 2, 2, 2,30 2,0 2,50 2,0 2,70 2,0 2,90 3,00 3, 3, 3,30 3,0 3,50 3,0 3,70 3,0 3,90,00,,,30,0,50,0,70,0,90 5,00 5, 5, 5,30 5,0 5,50 5,0 5,70 5,0 5,90,00,,,30,0,50,0,70,0,90 7,00 7, 7, 7,30 7,0 7,50 7,0 7,70 7,0 7,90 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 Price EP 3320 3322 3322 332230 332 332250 332 332270 332 332290 3322900 33229 33229 3322930 332290 3322950 332290 3322970 332290 3322990 3323000 33230 33230 3323030 332300 3323050 332300 3323070 332300 3323090 33230 33231 33230 3323130 3323 3323150 3323 3323170 3323 3323190 33230 33232 3323250 3323270 3323300 3323350 332300 332350 3323500 33230 332300 332350 3323700 3323750 332300 332350 3323900 3323950 3300,00,,,30,0,50,0,70,0,90 9,00 9, 9, 9,30 9,0 9,50 9,0 9,70 9,0 9,90,00,,,30,0,50,0,70,0,90 11,00 11, 11, 11,30 11,0 11,50 11,0 11,70 11,0 11,90,00,,50,70 13,00 13,50 1,00 1,50 15,00 15,50 1,00 1,50 17,00 17,50 1,00 1,50 19,00 19,50,00 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 133 133 133 133 13 13 13 13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 93 93 93 93 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Stock Appications - Anwenungen - Appicazioni - Appications - Appikation - Appikation - Apicaciones - Применение C 0.2% 0.25<C 0.% C 0.5% SCM ~35 HRC 35~5 HRC SK GG GGG Cu AI AC OSG Europe: www.osgeurope.com 5~50 HRC Ti 50~70 HRC SUS Tia Inc eivery from stock Avaiabe on short notice Price
Worwie ri Cutting ata Appication of SCM0(30HRC) ris 2.000.000 Number of Hoes.000.000 Too Work Materia W- ø3 SCM0(30HRC) IN 2CrMo [ AISI ] W - 5.00 Hoes 5.00 Hoes Continue Continue riing Spee 70m/min(7.27min -1 ) Fee 73mm/min(0,1mm/rev) Competitor 5.000 Hoes Wear epth of Hoe mm (Bin).000 Hoes Wear Cooant Machine Water Soube Vertica Machining Center Comparison of fank wear after riing 5,000 hoes. 3,300HV high harness coating effective against margin area friction wear. The coating wi minimize a amage at cutting ege an gives stabe wear margin for easy regrining. W - Competitor Appication of S50C ris 500 1.000 Number of Hoes 1.500 2.000 Too Work Materia W- ø S50C IN CK50 [ AISI 50] W - 2.000 Hoes 2.000 Hoes Continue Continue riing Spee 0m/min(2,min -1 ) Fee epth of Hoe 37mm/min (0,2mm/rev) 7mm (Bin) Traitiona Prouct 1.05 Hoes 1.393 Hoes Wear Wear Cooant Machine Water Soube Vertica Machining Center Comparison of fank wear after riing 1.05 hoes. Against Carbon Stee, WI coating ho from chipping at margin area against friction resistance. W - Traitiona Prouct
W-2/W- Recommene riing Conitions W-2/ WORK MATERIA OW CARBON STEES AOY STEES (C<0,3%) St0SCM ~7N/mm 2 CARBON STEES CK35 CK50 ~2HB ~7N/mm 2 AOY STEES AOY STEES SCM SCrSNCMSCM SCrSNCM 1 ~2HRC 2 ~35HRC 7 ~900N/mm 2 900 ~1,0N/mm 2 HARENE STEE SK1 3 HRC CAST IRON FC250 ~350N/mm 2 UCTIE CAST IRON FC50 00 ~00N/mm 2 RIING 70~0m/min 0~0m/min 0~0m/min 50~90m/min 0~3m/min 0~0m/min 50~0m/min RI IA. (mm) 2.000 0,0 ~ 0,0.00 0,0 ~ 0,0.00 0,0 ~ 0,0.00 0,0 ~ 0,0 7.00 0,0 ~ 0,0.00 0,0 ~ 0,0 9.00 0,0 ~ 0,0.000 0,0 ~ 0,1 7.0 0,0 ~ 0,1 7.0 0,0 ~ 0,1 5.00 0,0 ~ 0,1 3.00 0, ~ 0,15 7.0 0,0 ~ 0,1.000 0,0 ~ 0,1 5.300 0, ~ 0,2.00 0, ~ 0,2.00 0, ~ 0,2 3.700 0, ~ 0,2 2.0 0,1 ~ 0,.00 0, ~ 0,2.000 0, ~ 0,2.000 0,1 ~ 0,2 3.00 0,1 ~ 0,2 3.00 0,1 ~ 0,2 2.00 0,1 ~ 0,2 1.900 0,1 ~ 0,2 3.00 0,1 ~ 0,2 3.000 0,1 ~ 0,2 3.0 0,2 ~ 0,3 2.900 0,2 ~ 0,3 2.900 0,2 ~0,3 2.0 0,2 ~ 0,3 1.0 0,1 ~ 0,27 2.900 0,2 ~ 0,3 2.00 0,2 ~ 0,3 2.700 0,21 ~ 0,3 2.00 0,21 ~ 0,3 2.00 0,21 ~0,3 1.900 0,21 ~ 0,3 1.300 0, ~ 0,30 2.00 0,21 ~ 0,3 2.000 0,21 ~ 0,3 1 2.300 0,22 ~ 0,35 2.050 0,22 ~ 0,35 2.050 0,22 ~ 0,35 1.00 0,22 ~ 0,35 1.0 0,22 ~ 0,35 2.050 0,22 ~ 0,35 1.700 0,22 ~ 0,35 1 2.000 0,25 ~ 0,3 1.00 0,25 ~ 0,3 1.00 0,25 ~ 0,3 1.0 0,25 ~ 0,3 950 0,25 ~ 0,3 1.00 0,25 ~ 0,3 1.500 0,25 ~ 0,3 1 1.00 0,2 ~ 0,3 1.00 0,2 ~ 0,3 1.00 0,2 ~ 0,3 1.050 0,2 ~ 0,3 50 0,2 ~ 0,3 1.00 0,2 ~ 0,3 1.350 0,2 ~ 0,3 1.00 03 ~ 0, 1.50 0,3 ~ 0, 1.50 0,3 ~ 0, 950 0,3 ~ 0, 70 0,3 ~ 0, 1.50 0,3 ~ 0, 1.0 0,3 ~ 0, 1. The inicate spees an fees are for riing with water soube oi. 2. Suitabe cutting fui is water-emusifiabe high ensity oi (ess than times iution). 3. When using non-water soube oi or water-emusifiabe (over times iution), reuce riing spee by 30%.. These conitions are for riing epth uner 3 times the ri iameter. 5. When attaching ri to the machine, use a coet that oes not have any scratch or ust. Aso, reuce run-out of ri uner 0.02mm.. Fasten the work materia to reuce the possibiity of work eformation, efection of machine surface, or vibration. Note 1. For machines that cannot achieve the spees inicate in the tabe pease set rotation as high as possibe. Too ife may be ecrease.
OSG UK t Sheton House, 5 Bentas Pipps Hi Inustria Estate Basion, Essex, SS1 3BY Te. + (0)5 305 Fax + (0)5 305 7 E-mai: saes@osg-uk.com web : uk.osgeurope.com Too specifications subject to change without notice A rights reserve. OSG UK. W-2/_UK3003 OSG UK: uk.osgeurope.com The contents of this cataogue are provie to you for viewing ony. They are not intene for reprouction either in part or in whoe in this or other meium. They cannot be copie, use to create erivation work or use for any reason, by means without the express, written permission of the copyright owner. If prices are state, they are netto unit-prices an any eventua tax(es) have to be ae. The company is not responsabe for any printing error in technica, price an/or any other ata.