AGNI FIBER BOARDS PVT. LTD. AN ISO 9001-2008 ORGANIZATION 991/1/A, G.I.D.C., MAKARPURA. VADODARA. GUJARAT. INDIA-390010 PHONE: +91-265-2631713 / 2646121. TELEFAX:+91-265-2634531. export@agnifiberboards.com info@agnifrpcom www.agnifrp.com www.agnipultrusion.com i
ABOUT AGNI FIBER BOARDS Agni Fiber Boards Pvt. Ltd. is started with single product in the year 1998 at Vadodara, Gujarat, Western part of India. And now company has grown to produce multiple products with different technologies. The production plant is spreaded over in land area of 20000 sq. ft. and Built up area of 45850 sq ft Agni Fiber Boards is an ISO 9001-2008 organization We are well connected via road, air and train. We are well equipped with high Electrical testing equipment, Universal testing equipment, bending test equipment s etc. that help us to develop quality end products. All the products are tested in govt. approved lab i.e. ERDA, located in our industrial zone in Vadodara. All process like batch mixing, Grinding, Cutting are carried 10 March out 2014 In house.
AGNI PRODUCT BRIEF FRP Pultruded Products: FRP/GRP POLYSTER PULTRUDED PROFILES FRP/GRP FASTENERS. FRP/GRP VINYLEASTER PULTRUDED PROFILES FRP/GRP EPOXY PULTRUDED PROFILES 10 March 2014
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Growth Plan We are expecting turn over of 7.2 Million $ for year 2013-14 We are adding die for all cooling tower structural profiles We have completed all sections for FRP/GRP Cable trays and Ladders
TURN OVER (2011-12) EXPORT, $67,562 DOMESTIC, $2,166,948 Total, $2,234,509
TURN OVER (2012-13) EXPORT, $175,145 DOMESTIC, $3,414,570 Total, $3,589,714
ORGANISATION CHART MANAGING DIRECTOR EXECUTIVE DIRECTOR MANAGER INCHARE MANAGER PRD. SR. EXECUTIVE SR. EXECUTIVE MANAGER MANAGER FINANCE & ADMINISRATO TION GE TECH. PLAN & DIE MAINT THERMAL INSULATION & PULTRUSION PLANT 1 MKT (THERMAL INSULATION) MKT (PULTRUSION) (QAS) M.R PRODUCTION PULTRUSION PLANT 2 SUPERVISOR THERMAL INSULATION SUPRVISOR DISPATCH THERMAL INSULASION 10 March 2014 SHIFT SUPERVISOR PULTRUSION SUPRVISOR DISPATCH EPOXY INCHARGE STORE INCHAR GE QAS PLANT-2 SHIFT SUPERVISOR PULTRUSION PLANT 2 SUPRVISO R DISPATCH PLANT-2
AGNI CUSTOMER EXPORT POWER MAX TRADING,LLC OGLAEND INDUSTRIES SDN BHD COOPER B LINE,MIDDLE EAST UNION FIBERLLC-UAE ALLIED TUBE AND CONDUIT-USA DOMESTIC TATA CHEMICALS LTD GACTEL TURNKEY PROJEST LTD MELFRANK ENGINEERS CANARA ENGINEERS PVT. LTD PAHARPUR COOLING TOWERS HAMON SHRIRAM COTTRELL PVT. LTD
PULTRUSION LINE DETAILS Equipped with 22 nos. Automatic Pultrusion machines having 80 production lines We supply profiles in various resin systems such as epoxy, polyester, vinyl ester etc. Supply profiles with different grade glass roving like ER and ECR Grade for customized applications. We can supply as per your colors requirements. We also supply material with fabrication
Manufacturing Capabilities Sr No. Machinery Qty 1 Pultrusion m/c( Machines each 10 ton) 80 Lines 2 DG SET,SUPER NOVA MAKE, 2 Nos 3 R.F.Dryer m/c(parana Make) 4 Nos 4 Oven 4 Nos (Agni Make 6 X4'X4-300º temp.), (Agni Make 20 X3.3 X 2-150º temp.) 5 Cutting m/c(14 capacity) 4 Nos 6 Die for FRP pultruded profiles 600 Nos 7 Hand Cutting Machine (Elctrex,4 Dia cutting) 20 Nos 8 Drilling Machine(Panchal make=3/4 1/4 ) 15 Nos 10 March 2014
AGNI FIBER TEST INSTRUMENT LIST Sr. No. Instrument Name Nos. 1 UNIVERSAL TESTING MACHINE 1 2 PRESSURE GAUGE 2 3 WEIGHING BALANCE 7 4 HIGH VOLTAGE TESTER 1 5 VACUUM GAUGE 1 6 HARDNESS TESTER 1 7 MUFFLE FURNACE 1 8 LAB OVEN 1 9 STRIGNTNESS TESTER 1 10 WATER DIFFUSION TEST 1 11 DYE PENETRATION TEST 1 12 WATER ABORTION TEST 1 13 VERNIER CALIPER 3 14 DIAL DEPTH GUAGE 1 15 MICRO METER 2 16 SLIPE GUAGE 1 17 DIAL GUAGE 2 18 10 March 2014 MEASURING TAPES 2
AGNI QUALITY LAB AND RESIN MIXING AREA 10 March 2014
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LABORATORY OVEN
10 March 2014 BEND TEST
GLASS CONTENT TEST 10 March 2014
RAW AND FINISH MATERIAL STORAGE 10 March 2014
ON LINE PRODUCT INSPECTION
RAW MATERIAL TEST CERTIFICATE 10 March 2014
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COOLING TOWER SECTIONS
FRP Pultrusion Physical Properties SPECIFICATIONS CTI-137 Test Methods TEST Requirements Glass content % > 55% Burnout Test Resin + Misc. Content % < 45% Bearing Strength (ksi) ASTM D953 32 Tensile Stress, LW (ksi) 20 ASTM D638 Tensile Modulus, LW (ksi) 1800 Compressive Stress, LW (ksi) 24 ASTM D695 Compressive Modulus, LW (ksi) 1800 Compressive Stress, CW (ksi) 20 ASTM D695 Compressive Modulus, CW (ksi) 1000 Flexural Stress, LW (ksi) 20 ASTM D790 Flexural Modulus, LW (ksi) 1000 Flexural Stress, CW (ksi) 18 ASTM D790 Flexural Modulus, CW (ksi) 1400 Poisson's Ratio, LW (in/in) ASTM D3039 0.31 Notched Izod Impact, LW (ft-lbs/in) ASTM D256 20 Notched Izod Impact, CW (ft-lbs/in) ASTM D256 5 Barcol Hardness ASTM D2583 40 24 HR Water Absorption (% max by wt.) ASTM D570 0.6 Density (lbs/in3) ASTM D792.060 -.068 Coefficient of Thermal Expansion (Typical), LW, 10(-6)in/in/ F Max ASTM D696 4.4
PULTRUDED STRUCTURAL SHAPES Sr. No. Description Tool Size (Inch) Tool Size (mm) COOLING TOWER PROFILE 1 FRP "C" CHANNEL 4" x 1 1/8" x 1/4" 101.6 x 28.575 x 6.35 2 FRP "C" CHANNEL 4" x 1 1/6" x 1/6" 101.6 x 29.63 x 4.23 3 FRP "C" CHANNEL 4" x 1 1/6" x 1/6" 101.6 x 34.93 x 4.76 4 FRP "C" CHANNEL 150 x 50 x 8 5 FRP "C" CHANNEL 6" x 1 11/16" x 1/4" 152.4 x 42.86 x 6.35 6 FRP "C" CHANNEL 6" x 1 11/16" x 3/8" 152.4 x 42.86 x 9.525 7 FRP "C" CHANNEL 8" x 2 3/16" x 3/8" 203.2 x 55.56 x 9.525 8 FRP EQUAL ANGLE (90 ) 25 x 25 x 2.5 9 FRP EQUAL ANGLE (90 ) 50 x 50 x 6 10 FRP EQUAL ANGLE (90 ) 3" x 3" x 1/4" 76.2 x 76.2 x 6.35 11 FRP EQUAL ANGLE (90 ) 3" x 3" x 3/8" 76.2 x 76.2 x 9.525 12 FRP EQUAL ANGLE (90 ) 4" x4" x1/4" 101.6 x 101.6 x 6.35 13 FRP FLAT 100 x 4.76 14 FRP FLAT 150 x 6 15 FRP FLAT 3" x 1/2" 76.2 x 12.7 16 FRP FLAT 70 x 8 17 FRP FLAT 120 x 3 18 FRP FLAT 166 x 8 19 FRP I BEAM 6" x 3 x 1/4" 152.4 x 76.2 x 6.35 20 FRP RECTANGULAR TUBE 2" x 1" x 1/8" 50.8 x 25.4 x 3.175 21 FRP RECTANGULAR TUBE 1.0X2.0X1/8 0X1/8 25.4X50.8X3.175 22 FRP RECTANGULAR TUBE 80X30X4 23 FRP RECTANGULAR TUBE 150X40X3 24 FRP RECTANGULAR TUBE 1.5X3.5X1/8 38.1X88.9X3.175 25 FRP SOLID ROUND ROD 1" OD 25.4 OD
26 FRP SQUARE BOX SECTION 25 x 25 x 3 27 FRP SQUARE BOX SECTION 25 x 25 x 6 28 FRP SQUARE BOX SECTION 1" x 1" x 1/8" 25.4 x 25.4 x 3.175 29 FRP SQUARE BOX SECTION 1 1/2" x 1 1/2" x 1/8" 38.1 x 38.1 x 3.175 30 FRP SQUARE BOX SECTION 45 x 45 x 3 31 FRP SQUARE BOX SECTION 45 x 45 x 6 32 FRP SQUARE BOX SECTION 50 x 50 x 3 33 FRP SQUARE BOX SECTION 2" x 2" x 1/8" 50.8 x 50.8 x 3.175 34 FRP SQUARE BOX SECTION 2" x 2" x 3/16" 50.8 x 50.8 x 4.76 35 FRP SQUARE BOX SECTION 57.5 x 57.5 x 3.5 36 FRP SQUARE BOX SECTION 63.5 x 63.5 x 4.5 37 FRP SQUARE BOX SECTION 2 1/2" x 2 1/2" x 1/4" 63.5 x 63.5 x 6.35 38 FRP SQUARE BOX SECTION 3" x 3" x 1/8" 76.2 x 76.2 x 3 39 FRP SQUARE BOX SECTION 3" x 3" x 1/8" 76.2 x 76.2 x 4 40 FRP SQUARE BOX SECTION 3" x 3" x 1/4" 76.2 x 76.2 x 6.35 41 FRP SQUARE BOX SECTION 3" x 3" x 3/8" 76.2 x 76.2 x 9.525 42 FRP SQUARE BOX SECTION 3 1/2" x 3 1/2" x 1/4" 88.9 x 88.9 x 6.35 43 FRP SQUARE BOX SECTION 4" x 4" x 1/4" 101.6 x 101.6 x 6.35 44 FRP SQUARE BOX SECTION 4" x 4" x 3/8" 101.6 x 101.6 x 10 45 FRP SQUARE BOX SECTION 2" x 2" x 1/4" 50.8 x 50.8 x 6.35 46 FRP T SECTION 2"x2"x1/4" 2x2x1/4 50X50X6 47 FRP SOLID ROUND ROD 1" OD 25.4 OD 48 FRP SOLID SQUARE ROD 1 1/4" SQ 31.75 SQ 49 FRP SOLID SQUARE ROD 1 3/4" SQ 44.45 SQ 50 FRP "C" CHANNEL 3 1/2" x 1 1/2" x 1/4" 88.9 x 38.1 x 6.35 51 FRP EQUAL ANGLE (90 ) 2" x 2" x 1/4" 50.8 x 50.8 x 6.35 52 FRP EQUAL ANGLE (90 ) 4" x 4" x 3/8" 101.6 x 101.6 x 9.525 53 FRP FLAT 3"x3/8" 76.2 x 9.525 54 FRP SERRATED TUBE 3.5mm th 11/4" x1/3" THK 32MM 55 FRP DECK 635 28 7 3 3
FRP EXPERIENCE Customer Name CUSTOMER NAME, PROJECT NAME Project No. TYPE / RATING / SUPPLIED MODEL/ CAPACITY/ QUANTIT SIZE / TONNAGE ETC Y (AS APPLICABLE) DATE OF SUPPLY NO. OF YEARS IN OPERATION/ DATE OF COMMISSIONING Paharpur Cooling Tower Ltd. Jindal Steel & Power Ltd., Raigarh, Chattisgarh 13-2I0005 FRP Pultrusions 15.5T 25.08.2013 2013 Paharpur Cooling Tower Ltd. INDO Bharat Rayon, Indonesia 13-2I0001 FRP Pultrusions 15.5 T 10.09.2013 2013 Paharpur Cooling Tower Ltd. Jindal Steel & Power Ltd., Raigarh, Chattisgarh 13-2I0005 FRP Pultrusions 9.5T 17.09.2013 2013 Paharpur Cooling Tower Ltd. Paharpur, BFFGS FRP Pultrusions 0.08T 23.09.2013 2013 Paharpur Cooling Tower Ltd. Paharpur, Sahibabad (CF-III Tower) CF-III Tower FRP Pultrusions 7.25T 05.10.2013 2013 Paharpur Cooling Tower Ltd. Project No. 13-2G-0004 9KF Tower 13-2G-0004 9KF Tower FRP Pultrusions 2.58T 11.10.2013 2013 Paharpur Cooling Tower Ltd. Jindal Steel & Power Ltd., Raigarh, Chattisgarh 13-2I0005 FRP Pultrusions 1.25T 28.11.2013 2013 Paharpur Cooling Tower Ltd. SIMON INDIA, JAGATSINGHPUR, ODISHA 13-2I0003 FRP Pultrusions 7.05T 05.02.2014 2014 Paharpur Cooling Tower Ltd. Jayshree Sugar Mills, Champaran, Bihar 13-2I0021 FRP Pultrusions 2.95T 05.02.201402 2014 2014 Paharpur Cooling Tower Ltd. Paharpur, Sahibabad (CF-III Tower) CF-III Tower FRP Pultrusions 21T Under Despatch Paharpur Cooling Tower Ltd. Paharpur, Sahibabad (CF-III Tower) CF-III Tower FRP Pultrusions 5T Under process Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 18.85T85T 04.07.201307 2013 Hamon Shriram Cottrell Pvt. Ltd. Madhucon 4509FRP Pultrusions 0.9T 09.08.2013 2013 Hamon Shriram Cottrell Pvt. Ltd. NFCL 4567FRP Pultrusions 0.42T 09.08.2013 2013 Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 20T 13.08.2013 2013 Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 2.2T 24.09.2013 2013 Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 8.5T 08.10.2013 2013 Hamon Shriram Cottrell Pvt. Ltd. Reliance, Silvassa 4540FRP Pultrusions 1.2T 22.11.2013 2013 Hamon Shriram Cottrell Pvt. Ltd. Reliance, Dahej 4543FRP Pultrusions 2.5T 18.12.2013 2013 Hamon Shriram Cottrell Pvt. Ltd. Reliance, Dahej 4558FRP Pultrusions 1.5T 18.12.2013 2013 Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 4.06T 05.02.2014 2014 Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 14T 05.02.2014 2014 Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 1T 05.02.2014 2014 Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 11T 05.02.2014 2014 Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 18.5T 05.02.2014 2014 Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 28T under despatch
Profile Cutting
Drilling
Fabrication
Marking
Organization chart for fabrication QA
AGNI PRODUCTS
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