TEST EQUIPMENT LIST: AC Source : Chroma programmable AC source Model 61504 Power Analyzer : Chroma Power Analyzer Model 6630 Load : Chroma Electronic DC Load 63103 Oscilloscope : Lecroy wave surfer 424 200MHZ Oscilloscope Digit Multimeter : Fluke 8808A Multimeter INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION 1 INRUSH CURRENT 115 VAC 30 A(MAX) I/P : 115 VAC 60 HZ 115 VAC 25.9 A COLD START 230 VAC 60 A(MAX) 230 VAC 44.7 A COLD START O/P : MIN LOAD 2 INPUT VOLTAGE RANGE 85 VAC ~ 264 VAC I/P : TESTING I/P : 85 V ~ 264 V I/P : TEST : OK LOW-LINE -3V = 82 V HIGH-LINE+36V = 300 V (AC POWER ON/OFF NO DAMAGE) / MIN LOAD ON:30SEC OFF:30SEC 10MIN 3 INPUT FREQUENCY RANGE 47 HZ ~ 63 HZ I/P : 100 VAC ~ 264 VAC TEST : OK / MIN LOAD (NO DAMAGE) 4 EFFICIENCY I/P : 230 VAC 77 % (TYP) I/P : 115 VAC 60 HZ 115 VAC 75.21 % 230 VAC 77.36 % 5 INPUT CURRENT 100 VAC < 1.8 A I/P : 100 VAC 60 HZ 100 VAC 1.172 A 115 VAC < A I/P : 115 VAC 60 HZ 115 VAC A 230 VAC < A 230 VAC A 6 POWER FACTOR CORRECTION I/P : 115 VAC 60 HZ 115 VAC P.F > PF 230 VAC P.F 7 GREEN MODE O/P : NO LOAD I/P : 115 VAC 60 HZ I/P : 0.41 W I/P : 0.61 W < 0.75 W O/P : NO LOAD 8 LOAD ON/OFF TEST TEST : OK O/P : MIN LOAD / FULL LOAD (ON :10SEC OFF : 20SEC 500MIN) 9 LEAKAGE CURRENT I/P : 264 VAC 50 HZ I/P : 264 VAC 50 HZ L-PE : 0.78 ma < 1 ma O/P : MIN LOAD N-PE : 0.80 ma PASS: FAIL : X MUST KEEP 1PCS FIGURE 1/5
OUTPUT FUNCTION TEST 1 OUTPUT VOLTAGE ±10% OF RATED VOLTAGE I/P : 115 VAC 60 HZ 4.420 VDC ~ 5.530 VDC ADJUST RANGE 4.5 VDC ~ 5.5 VDC 4.440 VDC ~ 5.540 VDC O/P : MIN LOAD 2 LINE REGULATION O/P : ± 1 % (max) I/P : 100 VAC ~ 264 VAC Vmax Vmin Vnormal ±% 5.022 5.021 5.000 0.020% 3 LOAD REGULATION O/P : ± 2 % (max) I/P : Vmin load Vfull load Vcent ±% 115 VAC 60 HZ 5.035 5.021 5.028 0.278% 230 VAC 50 HZ 5.035 5.022 5.028 0.258% / MIN LOAD 4 SET UP TIME 115 VAC < 1000 ms I/P : 115 VAC 60 HZ 115 VAC 310.04 ms 230 VAC < 1000 ms 230 VAC 260.10 ms 5 RISE TIME 115 VAC < 20 ms I/P : 115 VAC 60 HZ 115 VAC 7.53 ms 230 VAC < 20 ms 230 VAC 9.09 ms 6 HOLD UP TIME 230 VAC > 60 ms 230 VAC 89.63 ms 7 OVERSHOOT & UNDERSHOOT I/P : 230 VAC Vmax Vtop Vbase ±% TEST OUTPUT < ±5% O/P : 20% LOAD 5.100 5.049 0.018 0.932% 8 DYNAMIC LOAD OUTPUT < 1000 mvp-p(max) 29.7 mvp-p(max) / MIN LOAD 75% DUTY CYCLE 1K HZ 9 RIPPLE & NOISE O/P : < 70 mvp-p I/P : 100 VAC 60 HZ 2.56 mvp-p(max) 20% LOAD O/P : 20% / 50% / 100% LOAD JUST PFC FUNCTION ONLY 4.25 6.81 mvp-p(max) 50% LOAD mvp-p(max) 100% LOAD PASS: I/P : 254 VAC 50 HZ 2.88 mvp-p(max) 20% LOAD O/P : 20% / 50% / 100% LOAD 4.38 mvp-p(max) 50% LOAD 6.75 mvp-p(max) 100% LOAD 10 Power Good Signal Hi-Limt ms ms Lo-Limt ms 11 Remote Sensing > Vout Vout Vsens (OPTION) 12 REMOTE CONTROL ON/OFF POWER ON : ~ V I/P : VAC ~ VAC POWER ON : (OPTION) POWER OFF : ~ V / MIN LOAD POWER OFF : SINK CURRENT: ~ ma 13 CAPACITOR LOAD I/P : 115 VAC 60 HZ O/P : MIN LOAD 108,000 μf (Max) I/P : 115 VAC 60 HZ O/P : MAX LOAD 108,000 μf (Max) O/P : MIN LOAD 108,000 μf (Max) O/P : MAX LOAD 108,000 μf (Max) MUST KEEP 1PCS FIGURE 2/5
PROTECTION FUNCTION TEST 1 OVER LOAD PROTECTION O/P : 105 % ~ 150 % I/P : 115 VAC 60 HZ 115 VAC 122.75 % 230 VAC 114.25 % O/P : SPEC. maximum OLP point I/P : 115 VAC 60 HZ Power no damage to repeat 30 times Check component no damage Each I/P 30 times 2 OVER VOLTAGE PROTECTION I/P : 230 VAC I/P : 115 VAC 60 HZ 115VAC, OP : 6.38 VDC (MIN LOAD) O/P : 5.8 V ~ 7 V 230VAC, OP : 6.26 VDC O/P : MIN LOAD / 20% LOAD 115VAC, OP : 5.96 VDC (20% LOAD) 230VAC, OP : 5.84 VDC 3 SHORT CIRCUIT PROTECTION SHORT EVERY OUTPUT I/P : 100 VAC 60 HZ I/P : 2.60 W I/P : 264 VAC 50 HZ I/P : 4.80 W Continued short circuit : 2 Hour Power turn on / off 3 times Power no damage Each I/P 1 time Check component no damage COMPONENT STRESS TEST 1 Power Transistor Q Rated I/P : 264 VAC 50 HZ (1) V (D to S) or (C to E) Peak Voltage A V O/P : (1)Full Load Turn on (2) V (PFC or Non PFC) (2)Full Load (3) V 2 Power Transistor(PWM) Q 1 Rated I/P : 264 VAC 50 HZ (1) 447 V (D to S) or (C to E) Peak Voltage 6 A 600 V O/P : (1)Full Load Turn on (2) 456 V (2)Full Load (3) 450 V M0S 2SK2628LS 3 Clamp Diode Peak Voltage D 1 Rated I/P : 85 VAC 60 HZ 85V 60HZ (1) 259 V 2 A 800 V I/P : 264 VAC 50 HZ (2) 255 V O/P : (1)Full Load 264V 50HZ (1) 435 V (2)Dynamic Load (2) 422 V 75 % Duty / 1K HZ FAST-D EGP20K 4 Input Capacitor Voltage C 6 Rated I/P : 264 VAC 50 HZ (1) 362 V 150 μf 400 V O/P : (1)Full Load Turn on (2) 372 V (2)Min Load Turn on (3) 362 V (3)Full Load / Min Load Change 5 Control IC Voltage & Vcc Capacitor U 1 Rated I/P : 85 VAC 60 HZ 85V 60HZ (1) 15.57 V Voltage 18 V I/P : 264 VAC 50 HZ (2) 13.26 V O/P : (1)Full Load Turn on (3) 15.52 V SMD IC NE1101F-SO (2)Min Load Turn on 264V 50HZ (1) 15.44 V C 12 Rated (3)Full Load / Min Load Change (2) 13.28 V 47 μf 50 V (3) 15.41 V 6 AUX Vcc Diode Peak Voltage D 4 Rated I/P : 264 VAC 50 HZ (1) 61.5 V 1 A 1000 V O/P: (1)Full Load Turn on (2) 61.5 V (2)Full Load (3) 60.9 V SMD -D GS1010FL 7 Output Diode Peak Voltage D 5 Rated I/P : 264 VAC 50 HZ (1) 23.3 V 20 A 60 V O/P : (1)Full Load Turn on (2) 23.1 V (2)Full Load (3) 22.0 V STKY-D SF20SC6 PASS: FAIL : X PASS: MUST KEEP 1PCS FIGURE 3/5
SAFETY TEST NO TEST ITEM SPECIFICATION 1 WITHSTAND VOLTAGE I/P-O/P : 3 KVAC/min I/P-O/P : 3.6 KVAC/min I/P-O/P : 8.074 ma I/P-PE : 1.5 KVAC/min I/P-PE : 1.8 KVAC/min I/P-PE : 6.711 ma O/P-PE : 0.5 KVAC/min O/P-PE : 0.6 KVAC/min O/P-PE : 6.342 ma Ta : 25 2 ISOLATION RESISTANCE I/P-O/P : 500VDC>0.1GΩ I/P-O/P : 500 VDC I/P-O/P : 6.302 GΩ I/P-PE : 500VDC>0.1GΩ I/P-PE : 500 VDC I/P-PE : 6.554 GΩ O/P-PE : 500VDC>0.1GΩ O/P-PE : 500 VDC O/P-PE : 6.661 GΩ Ta : 25 3 GROUNDING CONTINUITY PE TO CHASSIS CONDITION : 40A / 2min 25.3 mω OR TRACE < 100 mω 4 APPROVAL TUV : Certificate NO : R 50133376 UL : File NO : E 129733 TEST CONDITION PASS: E.M.C TEST 1 HARMONIC IEC1000-3-2 CLASS A MEET EN61000-3-2 Class A CLASS C MEET EN61000-3-2 Class C CLASS D MEET EN61000-3-2 Class D 2 CONDUCTION EN55022 MEET EN 55022 FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 PASS: 3 RADIATION EN55022 MEET EN 55022 FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 4 ESD IEC1000-4-2 LIGHT INDUSTRY AIR:±8KV/ CONTACT:±4KV AIR : MEET EN61000-4-2 Level III CONTACT : MEET EN61000-4-2 Level II 5 E.F.T IEC1000-4-4 LIGHT INDUSTRY INPUT:1KV MEET EN61000-4-4 Level II 6 SURGE IEC1000-4-5 MEET EN61000-4-5 Level III LIGHT INDUSTRY O/P : Min LOAD L-N:1KV L,N-PE:1.5KV 2KV 2.4KV 7 POWER FREQUENCY IEC1000-4-8 MAGNETIC FIELD 50Hz, 3 A/m MEET EN61000-4-8 Level II 8 VOLTAGE DIP AND IEC1000-4-11 MEET EN61000-4-11 Level B INTERRUPTS >95% dip 0.5 periods 30% dip 25 periods >95% interruptions 250 periods MUST KEEP 1PCS FIGURE 4/5
M.T.B.F & LIFE CYCLE CALCULATION 1 CAPACITOR SUPPOSE C6 IS THE MOST CRITICAL COMPONENT (Bulk Capacitor) LIFE CYCLE I/P : 230 VAC LIFE TIME = 186,089 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 88,594 HRS SUPPOSE C12 IS THE MOST CRITICAL COMPONENT (Control IC Vcc Capacitor) I/P : 230 VAC LIFE TIME = 162,833 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 110,016 HRS SUPPOSE C32 IS THE MOST CRITICAL COMPONENT (Output Side First E/C Capacitor) I/P : 230 VAC LIFE TIME = 362,758 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 306,485 HRS 2 MTBF MIL-HDBK-217D PARTS COUNT TOTAL FAILURE RATE : 300K HRS ENVIRONMENT TEST 1 TEMPERATURE RISE TEST MODEL : SPS-070-12 1.ROOMAMBIENT BURN-IN : 1.5HRS I/P : 230 VAC Ta= 25.7 2.HIGHAMBIENT BURN-IN : 3HRS I/P : 230 VAC Ta= 51.9 PASS: PARTS LOCATION ROOM AMBIENT HIGH AMBIENT Ta : 25.7 Ta : 51.9 SPEC. Line Filter LF2 49.4 62.4 130 Bridge Diode BD1 53.6 62.1 130 Input Filter Capacitor C6 49.3 59.7 105 Vcc Capacitor C12 63.6 74.9 105 Switching Transistor Q1 59.3 74.8 130 Main transformer wire T1 85.3 92.6 110 Main transformer core T1 75.5 85.1 110 Output Diode D5 68.7 83.0 130 Output Capacitor C32 61.4 68.1 105 Output Choke L5 48.4 64.3 130 2 OVER LOAD BURN-IN TEST NO DAMAGE I/P : 230 VAC TEST : Power no damage 1 HOUR(MIN) O/P : 113 % LOAD Check component no damage 3 NO LOAD BURN-IN TEST DURATION ROOM TEMPERATURE 8 LOW VOLTAGE: 85 VAC TEST : Power no damage TURN ON TEST HOURS HIGH VOLTAGE: 264 VAC Check component no damage I/P:INPUT RANGE LOW VOLTAGE O/P : NO LOAD I/P:INPUT RANGE HIGH VOLTAGE 4 LOW TEMPERATURE DURATION POWER 2 HOURS MORE I/P : 100 VAC TEST : Power no damage TURN ON TEST AFTER TURN ON / OFF 3 TIMES Ta : -20 5 HIGH HUMIDITY DURATION IN CHAMBER: I/P : 277 VAC TEST : Power no damage HIGH VOLTAGE 8 HOURS TURN ON TEST AT 50 Ta : 50 AFTER TURN ON / OFF 3 TIMES HUMIDITY : 90% R.H 6 TEMPERATURE ±% ( -20 ~ 50 ) : 230 VAC -20 25 50 ±% COEFFICIENT Voltage variation within ±0.03%/each 5.054 5.037 5.014 0.011% Ta : -20 ~ 50 DATE SAMPLE TEST TESTER APPROVER JUN.04.2008 RD SAMPLE PASS GARY CHANG JACK CHANG OCT.26.2009 PRODUCT SAMPLE PASS GARY CHANG JACK CHANG AUG.11.2011 PRODUCT SAMPLE PASS YI MING LIAO JACK CHANG MUST KEEP 1PCS FIGURE 5/5