CHALLENGES AHEAD OCTOBER 3, 2017 Tom Cooper Vice President CAVOK, a division of Oliver Wyman tcooper@cavokgroup.com www.cavokgroup.com London Office 1-5 Perrymount Road, Haywards Heath, West Sussex, RH16 3SY Atlanta Office 1003 Virginia Avenue, Atlanta, GA, 30354 Ft. Worth Office 1500 Solana Blvd, Westlake, TX 76262 AVIATION, AEROSPACE & DEFENSE
Oliver Wyman s Aviation, Aerospace & Defense practice is the largest and most capable consulting team dedicated to the industry OUR EXPERIENCE 232 professionals across Europe and North America Deep aviation knowledge and capabilities allow the practice to deliver data-driven solutions and provide strategic, operational, and organizational advice OUR CLIENTS We have worked with more than ¾ of the industry s Fortune 500 companies, including: All major US airlines Leading airlines, MROs, OEMs, and independent parts manufacturers in the Americas, Europe, and Asia Dominant aerospace and defense firms OUR APPROACH Data-driven: unbiased benchmarking and forecasting tools to establish problems and identify solutions Innovative: ideas that are forwardthinking Actionable: results-oriented recommendations Collaborative: an emphasis on working with our clients, alongside executives, management, and support teams 1
This presentation incorporates Oliver Wyman s 2017-2027 Global Fleet & MRO Market Forecast and 2017 MRO Survey, both of which are available at oliverwyman.com 2
1 Taking Care of Business
In recent years the industry has achieved record profits, with European operators returning to sustained profitability. This looks set to decline moving forward. Global Commercial Air Transport Industry Net Profit by Year Billions of US Dollars $30 Europe Rest of World $20 $10 Peak $0 -$10 -$20 -$30 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016E 2017F Co A fiercely competitive environment and over capacity drive low yields causing Europe to have the highest breakeven load factors in the world Source: IATA 4
Three years of record industry profits have allowed operators to invest heavily in the passenger experience and adopt new, more expensive labor contracts, which may be a possible source of turbulence in the near future amid a changing economic landscape as the oil market begins to recover from the glut Crude Oil and Jet Fuel Spot Prices per Gallon by Year US Dollars $4.0 Brent Crude WTI Crude Jet Fuel Cone of Uncertainty $3.5 $3.0 $2.5 $2.0 New gen narrowbody aircraft are more profitable than current gen $1.5 New gen widebody aircraft are more profitable than current gen $1.0 $0.5 $0.0 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 Notwithstanding some operators altering fleet plans over the past year to take advantage of current market conditions, OEM order books remain strong, and new aircraft deliveries are occurring at record rates Source: U.S. Energy Information Administration, Oliver Wyman Analysis 5
Nearly half of aircraft operator respondents in our MRO Survey are delaying retirements and nearly one third of respondents are reactivating aircraft they have pulled from long term storage Q: Are you delaying aircraft retirements?* Q: Have you pulled an aircraft out of storage and pressed it into service within the past 12 months? If so, why?* 71% 53% 30% 23% 13% 3% 3% 3% No Yes, due to lack of availability of new aircraft Yes, due to improved economics of older aircraft vs acquiring new aircraft Yes, due to temporary capacity opportunities No Yes, due to lack of availability of new aircraft Yes, due to improved economics of older aircraft vs acquiring new aircraft Yes, due to temporary capacity opportunities Source: Oliver Wyman 2017 MRO Survey *Responses filtered to aircraft operators 6
Half of European aircraft operator respondents in our MRO Survey are delaying retirements and one quarter of respondents are reactivating aircraft they have pulled from long term storage Q: Are you delaying aircraft retirements?* Q: Have you pulled an aircraft out of storage and pressed it into service within the past 12 months? If so, why?* 75% 50% 25% 25% 0% 0% 12.5% 12.5% No Yes, due to lack of availability of new aircraft Yes, due to improved economics of older aircraft vs acquiring new aircraft Yes, due to temporary capacity opportunities No Yes, due to lack of availability of new aircraft Yes, due to improved economics of older aircraft vs acquiring new aircraft Yes, due to temporary capacity opportunities Nearly three quarters of respondents also said they are not deferring new aircraft deliveries, while the remaining respondents by equal measure cited improved operating economics of older aircraft and weakening economic conditions as reasons for deferrals Source: Oliver Wyman 2017 MRO Survey *Responses filtered to aircraft operators 7
Over the past year, status changes to 3,792 aircraft have lead the global in-service fleet to experience a net growth of 828 aircraft, representing a 3.4% annual growth rate Year Over Year Changes to the Global Commercial Air Transport In-Service Fleet by Transaction Type 2017 Global Commercial Air Transport MRO Market Forecast by MRO Segment 3.4% 24,540 2017 In-Service Fleet (1,482) Aircraft Removals Storage for conversion into a freighter (5) 2,310 Aircraft Additions Transferred to a commercial operator 3 25,368 2017 In-Service Fleet $12.1B Component $17.7B Airframe & Modifications $29.6B Engine Transferred to a non-commercial operator (42) Completed freighter conversion 30 $12.8B Line Involved in an accident (34) Unknown prior exclusion 6 Formally retired (198) Removed from storage 630 Sent to storage (1,180) New aircraft delivery 1,641 Translating the changing fleet dynamics into MRO, the 2017 market is forecast to be $72.1B, with engine MRO continuing to be the driver of growth Source: Flightglobal, Oliver Wyman Analysis 8
While the fleet continues to grow at a healthy rate, and the industry is still recording near historic net profits, uncertainties surrounding economic growth, interest rates, and oil could disrupt and hinder growth and stability of the global commercial air transport industry Global Commercial Air Transport Fleet Forecast by Year Number of Aircraft 41,000 Likely Case Alternate Scenarios Historical Fleet Forecast Fleet Best/Worst Case Alternate Scenarios Global Commercial Air Transport MRO Market Forecast by Year Billions of US Dollars $130 Likely Case Alternate Scenarios Historical MRO Forecast MRO Best/Worst Case Alternate Scenarios 39,000 $120 37,000 $110 35,000 33,000 $100 31,000 $90 29,000 $80 27,000 $70 25,000 23,000 $60 21,000 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 $50 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 The commercial air transport fleet is forecast to increase by 10,133 aircraft over the next 10 years driving the $72.1B commercial air transport MRO market to go grow at an average annual rate of 3.7% per year, topping out at $103.8B in 2027 Source: Oliver Wyman Global Commercial Air Transport Fleet & MRO Market Forecasts 9
The mature region of Western Europe is forecast to see a modest fleet growth rate of 2.7% Western European Commercial Air Transport Fleet Forecast by Aircraft Class Western European Commercial Air Transport MRO Forecast by MRO Segment Number of Aircraft 8,000 Billions of Narrowbody Widebody Regional Jet Turboprop US Dollars Airframe & Mods Engine Component Line $25.0 7,000 2.2% 6,000 5,000 4,000 3,000 3.2% -0.7% -3.0% 3.8% 4.5% -3.5% -3.0% 2.6% 3.3% 2.7% -2.1% -3.0% 3.2% 3.9% $20.0 $15.0 $10.0-0.4% 2.3% 1.8% -0.8% 3.6% 2.5% 2.8% 5.6% 1.6% 2.4% 2.3% 2.4% 2,000 $5.0-3.1% 2.1% -0.5% 1,000 0 2017 17 22 CAGR 2022 22 27 CAGR 2027 17 27 CAGR $0.0 2017 17 22 CAGR 2022 22 27 CAGR 2027 17 27 CAGR The MRO Market is expected to grow at an even slower pace over the next ten years with an average annual growth rate of just 1.6% Source: Oliver Wyman Global Commercial Air Transport Fleet Forecast 10
2 Obvious Challenges
1 Regulatory challenges in Europe Airline Seats from the United Kingdom Rolling 12 Month Index = January 2014 Index UK to EU Domestic UK UK To Non EU Int l Total 1.3 1.2 1.1 BREXIT Airlines Net traffic implications / FX EU / UK market access Net negative for UK Higher costs EU261 Airlines Change to ROI equation for: Spares Reliability mods and programs 1.0 0.9 0.8 0.7 Jan-14 Mar-14 May-14 Jul-14 Sep-14 Nov-14 Jan-15 Mar-15 May-15 Jul-15 Sep-15 Nov-15 Jan-16 Mar-16 May-16 UK BREXIT Referendum Jul-16 Sep-16 Nov-16 Jan-17 UK begins BREXIT Mar-17 May-17 Jul-17 Sep-17 Nov-17 Regulation UK: in or out what model? Target date 20 March 2019 for new regime Very limited appetite for leaving EASA Increased risk if new regime not achieved on time MROs Airlines demanding more, but may be willing to pay more? Clean aircraft excheck Higher mod standards in pool Higher post check reliability Shared risk & liability 12
2 Skilled Labor Shortage For example, the US commercial MRO workforce is comprised of approximately 86,000 maintenance technicians with a median age of 51, nearly 9 years older than the median age of the US labor force US Commercial MRO Maintenance Technician Workforce by Age Number of People 6,000 Median Age of US Labor Force Median Age of US Commercial MRO Maintenance Technician Workforce US Commercial MRO Maintenance Technician Workforce 5,000 4,000 3,000 2,000 1,000 0 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 63 66 69 72 75 78 81 84 87 90 With a record number of maintenance technicians becoming eligible for retirement, commercial MRO providers throughout the world will face an increasingly difficult challenge over the next 10 years Source: A4A Members, Other US Airlines, US MROs, BLS, FAA, Oliver Wyman Analysis 13
In fact, the Oliver Wyman 2017 MRO Survey found that 84% of respondents across the globe are already experiencing labor imbalances, choosing to mitigate shortcomings primarily through the use of overtime / internal productivity and efficiency strategies, and internal training to expand skill sets Percent of organizations using stop-gap strategies to temporarily address labor challenges: Q: What stop-gap strategies is your organization using to temporarily address labor challenges?* Overtime / internal productivity and efficiency strategies 74% 84% Internal training to expand worker skill sets Certification programs to expand worker skill sets 29% 71% External training to expand worker skill sets 24% Outsourcing 24% Hiring foreign workers 16% Job sharing 13% Other 8% Over the long term, reliance on large amounts of overtime is costly, can reduce overall productivity, and unsustainable Source: Oliver Wyman 2017 MRO Survey 14
Notwithstanding current labor imbalances, the MRO Survey found that 87% of respondents plan on hiring to increase or maintain headcount over the next three years, and 72% of respondents agree that recruiting will become even more difficult than it is today Q: Versus today, do you expect recruiting maintenance technicians to get more difficult over the next 3 years? Q: Are there internal or external factors that are affecting your company s ability to recruit maintenance technicians? No, it will get easier 4% 72% Yes, it will get more difficult Lack of Supply (external factor) 72% It will be about the same 26% Wages / Benefits (internal factor) 51% Heavy Competition (external factor) 49% 31% Cost of Living at Maintenance Facility Locations 28% Recruitment Policy / Recruitment Marketing 15% Low Unemployment Rate 13% Poor Manpower Planning 13% Small Size of the Organization 8% Political / Social / Legal Environment 3% High Cost of Recruitment 3% Company Image Lack of labor supply, concern about wages / benefits being offered to potential maintenance technician candidates, and heavy competition could hinder plans for growth and indicate tightening in the commercial MRO labor market is underway Source: Oliver Wyman 2017 MRO Survey 15
3 Moore Changes Required
The maintenance technician shortage will make performing maintenance at just the right time, and as efficiently as possible more important than it ever has been Q: Which of the following game changing technologies for the shop / hangar floor are you planning on implementing within the next 3 years? Drone / Robot Supported Maintenance Paperless Shops / Hangars Predictive Maintenance Smart Sensors (SansEC Sensing) Virtual Maintenance Training 18% 82% 77% 9% 32% More than three quarters of MRO Survey respondents plan on implementing paperless shops/hangars and predictive maintenance over the next three years technologies aimed at increasing technician efficiency and productivity and maximizing aircraft availability Source: Oliver Wyman 2017 MRO Survey 17
While respondents express interest in predictive maintenance, big data, and advanced analytics, there is limited evidence so far as to the benefits, largely due to the industry being plagued with major inefficiencies and a lack of innovation when it comes to information technology Q: Select the top three (3) problems facing your IT systems today: 2016 MRO Survey 2017 MRO Survey 54% 46% 62% 31% 35% 35% 23% 0% 0% Lack of Functionality Data Quality / Integrity Flexibility Cost Training / User Constrained by Old Adoption Technology Regulatory Compliance Other There Are No Problems Aircraft designed in 2017 are being maintained by systems designed in 1970 and it s starting to show Source: Oliver Wyman 2016 MRO Survey, Oliver Wyman 2017 MRO Survey 18
Today, the rate of technological change is accelerating so fast that it has risen above the average rate at which our industry can adapt to change, preventing us from fully benefiting from all of the new technology that is coming along Adaptability to Technological Change Astro Teller Illustrative Graphic Q: Indicate which new technologies your company is planning to deploy in the next three (3) years? Rate of Change RFID 68% We are here Wearable and/or Handheld Devices 68% Industry s ability to adapt to change Barcoding 40% Technological Change Composite Repair Capabilities 36% Time 28% New Repair Technology 24% Additive Manufacturing 20% Artificial Intelligence (Machine Learning) 20% Robotics 12% Drone-Supported Maintenance This is evident by the fact that the new technologies planning on being deployed over the next 3 years are RFID and wearable and/or handheld devices such as tablets technologies other industries adapted to several years ago Source: Oliver Wyman 2017 MRO Survey 19
Most have recognized that they are behind the technology curve and plan to make significant changes to their IT systems over the next few years Q: Indicate which IT systems have a migration or major upgrade planned within the next three (3) years? 2016 MRO Survey 2017 MRO Survey 68% 50% 55% Q: Is the portion of your IT budget devoted to upgrading old systems or implementing brand new systems sufficient to meet your company s challenges and needs? 52% Yes 41% 50% 50% 48% No 23% Try again 18% 23% Engineering Planning Supply Chain Heavy Maintenance Line Maintenance Engine / Component Human Resource Technical Services Finance Shop Maintenance Management An ever aging IT infrastructure, competing for limited resources, needs to be given higher priority because not only is the fleet getting larger, it is becoming more technologically advanced - fast Source: Oliver Wyman 2016 MRO Survey, Oliver Wyman 2017 MRO Survey 20
4 The Lean, Digitally Mean Airline Fleet of the Future Takes Shape
As the in-service fleet grows to over 35,000 by 2027, the rapid deployment of aircraft incorporating next generation technology will be the primary agent of change Global Commercial Air Transport Delivery Forecast by Aircraft Vintage Global Commercial Air Transport Fleet Forecast by Aircraft Vintage Number of Aircraft 2,500 1970 s 1980 s 1990 s 2000 s 2010 s Number of Aircraft 40,000 1970 s 1980 s 1990 s 2000 s 2010 s 35,000 2,000 30,000 1,500 25,000 20,000 1,000 15,000 10,000 500 5,000 0 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 0 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 Source: Oliver Wyman Global Commercial Air Transport Fleet Forecast 22
For Western Europe, the story is no different. The rapid deployment of aircraft incorporating next generation technology will be the primary agent of change as the in-service fleet grows from 5,049 to 6,572 by 2027. Western European Commercial Air Transport Delivery Forecast by Aircraft Vintage Western European Commercial Air Transport Fleet Forecast by Aircraft Vintage Number of Aircraft 450 1970 s 1980 s 1990 s 2000 s 2010 s Number of Aircraft 7,000 1970 s 1980 s 1990 s 2000 s 2010 s 400 6,000 350 300 5,000 250 4,000 200 3,000 150 2,000 100 50 1,000 0 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 0 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 Dealing with the technological shift in the fleet will be an enormous challenge as the new fleets will bring new complexity to the market and further change the skill requirements of the workforce maintaining the fleet Source: Oliver Wyman Global Commercial Air Transport Fleet Forecast 23
And, even though many have altered fleet plans to take advantage of current market conditions, the number of aircraft removed from the fleet is expected to reach historic levels over the next 10 years Global Commercial Air Transport Retirement Forecast by Aircraft Vintage Western Europe Commercial Air Transport Retirement Forecast by Aircraft Vintage Number of Aircraft 1,200 1970 s 1980 s 1990 s 2000 s 2010 s Number of Aircraft 1970 s 1980 s 1990 s 2000 s 2010 s 1,200 1,000 1,000 800 800 600 600 400 400 200 200 0 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 0 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 Western Europe will account for 20% of all aircraft retirements over the next 10 years Source: Oliver Wyman Global Commercial Air Transport Fleet Forecast 24
Moreover, the sheer number of retirements over the next 10 years will strain the Excel based processes and methods most use to manage the last six to twelve months of an aircraft s useful life. This approach narrows down the options available to optimize use and can also be a recipe for wasting millions of dollars Q: What tools do you use to manage the end-of-life? End of Life / End of Lease Value Creation Microsoft Excel 68% Holistic portfolio optimization LLP matching Cost Analysis 60% Module swapping Savings per aircraft: >2M Market Supply Analysis 33% Intelligent engine swapping Enhanced engine building and sequencing 1M Simulation-based Models 30% Optimal short-term lease usage 0 0-20 21-50 51+ 20% Third-party analysis 5% Other End of life planning needs to move into the digital age utilizing integrated, holistic modeling approach and big data tools and techniques to fully account of the complexity of aircraft with different requirements Source: Oliver Wyman 2015 MRO Survey, Oliver Wyman Large Asset End of Life Optimization Model 25
It s time to break free of antiquated thinking, processes, and systems holding us back from fully benefiting from new technologies. The industry has passed the peak of this current financial cycle. The aging of the mechanic workforce and rash of anticipated retirements could not come at a worse time for the industry. An ever aging IT infrastructure, competing for increasingly limited resources, needs to be given higher priority. The sheer number of retirements over the next 10 years will strain the processes and methods currently use to manage the end an aircraft s useful life. End of life planning needs to move into the digital age.
Our survey insights come directly from the industry. If you are responsible for maintenance and engineering activities at a carrier, aftermarket activities at an OEM, business operations at an MRO, or a lessor, we want to hear from you! Our 2018 MRO Survey begins in January To share your insights with us, send an email to: MROsurvey@oliverwyman.com Include a subject line with the phrase Count me in and you will receive notification when the survey is active 27