2014 Honeywell Users Group Europe, Middle East and Africa Migration Solutions for TDC 2000 Hiway Customers Marjorie Ochsner & Jean Goovaerts, Honeywell 1 Document control number
Agenda Upgrade Overview Featured New Products Summary
Hiway Transformation Modernize Improve Business Results Enable Expansions Sustainability Protect Existing Production Intellectual Property Applications Graphics Infrastructure
Rely on Honeywell Industry-leading Automation Solutions State-of-the-art control system technology Modern and robust safety architecture Confidence from a single, reliable vendor Solutions ensuring compliance with the latest standards True integration of Honeywell and third-party DCSs Overall lower cost of ownership
Honeywell s Commitment Proven Support Not Just Promises! Continuous technology evolution No need to rip and replace Support for legacy equipment Maintain installed assets Protect intellectual property Freedom of choice for new installations Upgrade at your own pace
Approach to Modernization Secure Path to Current Technology Seamless integration with Experion PKS architecture Standards-based functionality Regulative-supportive capabilities Integrated operation from the field, through the plant, to the business level
Modernize and Protect Your Investment Experion Hiway Bridge Modernize and Protect Intellectual Property Retain Graphics Retain Applications Enhanced TPS Node Universal Hiway I/O (UHIO) Retain Field Wiring
Opportunity to Optimize Modernization T200 FRAC OVRHD CSR FI226 400.312 MSCFD FLARE TI202 281.53 DEGF CWS PI201 18.71 PSI E209 TI203 200.09 DEGF TI201 280.03 F FC201 4608.23 BPD 65% E210 D200 PC105 15% 18.70 PSIG PC106 15.73 PSIG 85% LI214 85 % T203 PI115 FI204 10.77 000.00 PSIG MSCFD LI224 95 % 0% FUEL GAS FC234 13.29 KBPD T200 TEMPS 1-281.53 DEGF 2-280.03 DEGF 3-271.89 DEGF 4-266.00 DEGF 5-255.44 DEGF 6-254.99 DEGF 7-266.92 DEGF SOUR WTR T200 LC204 25 % 50% TI213 89.03 F C205 TI223 440.06 F FC214 1308.29 BPD VRU AI241 320.78 AMPS NAPHTHA SLOP 100% P209 P211 P210 P212
TDC/TPS Evolution to Experion Experion Orion Console Experion Station TPS GUS Application Experion Server -TPS ACE-T / E-APP History Module Application Module Local Control Network Level 2 Switch ENIM Network Interface Module Fault Tolerant Ethernet EHB Hiway Gateway Universal Control Network EHPM Control Firewall Basic Controller C300-UHIO Basic Hiway ELMM Logic Manager C300 Safety Manager C300
TDC/TPS Evolution to Experion (Cont d) FTE Data Access Offloads the LCN Experion Server -TPS Experion Orion Console Experion Station TPS GUS Application ACE-T / E-APP History Module Application Module Local Control Network Level 2 Switch ENIM Fault Tolerant Ethernet EHB EHPM Control Firewall C300-UHIO ELMM C300 C300 Peer-to-Peer Below the Firewall Safety Manager
The Journey: TDC3000/TPN/TPS 1983+ US GUS HM/AM LCN HG NIM TDC/TPN/TPS 1. 1983 - Launch CB/EC/PIU LM PM/APM/HPM 2. Contract supported PM, APM, LM, HG, US CB, EC, PIU, MFC, AMC MFC/AMC Hiway Triconex UCN FSC Culture of Paced Migrations
Steps to Transform Your Hiway Upgrade to PCUS or TPS-connected Nodes Sustainable Hardware Virtualize Add C300 or EHPM Prepare for Experion Control Retain Field Wiring Retain Cabinets Change Power Supply Check Grounding Install EHB Hot Cutover One Basic Controller at a Time Install UHIO
Enhanced TPS Node ACE-T ESVT ES-T EHB ENIM Experion Orion Console Experion Station TPS GUS Application Thin Client Experion Station Experion Server -TPS ACE-T / E-APP HM LCN Level 2 Switch Fault Tolerant Ethernet EHPM Control Firewall C300-UHIO ELMM C300 C300 Safety Manager
Virtualization for TPS Connected Nodes Enhanced TPS Node Can be in LCN or Dell Cabinet
Solutions for Hiway Migration Experion Hiway Bridge (EHB) Retain native graphics and advanced control applications Hiway Gateway
Solutions for Hiway Migration Universal Hiway I/O (UHIO) Migrate Hiway to C300 while retaining wiring and cabinets Single C300 and CF9 for the first CB UIO is optional redundant
Solutions for Hiway Migration (Cont d) Universal Hiway I/O (UHIO) Redundant C300 and CF9 Additional UIO for second CB is optional redundant
Solutions for Hiway Migration (Cont d) Universal Hiway I/O (UHIO) Only additional UIO for the third CB (and fourth CBs) Connection is to the first C300
Solutions for Hiway Migration (Cont d) Universal Hiway I/O (UHIO) Cabinet after migration to C300 and UIO
Solutions for Hiway Migration (Cont d) Hiway Power Supply Replacement Use existing Series C power supply Replaces Existing Power Supply
Hot Cutover Process CB/EC Interim Controller Standby Manual Start Reserve Control Duration ~10-20 minutes UHIO End Native Window or GUS for Operations Native Window or GUS for Operations HMIWeb or Native Window or GUS for Operations Teaming Honeywell Expertise, New UHIO, EHB and Legacy Products
Summary Flexible Solutions You Can Live With and Grow With Secure, well-planned modernization path for Hiway users Migrations tailored to unique site requirements No need to rip and replace existing control systems Protect intellectual property Retain physical assets Leverage the value of technology investments
Thank You
Services to Protect Investments Control Match Services Tool to extract and convert control strategies from legacy controllers to C300 and EHPM
Services to Protect Investments (Cont d) Hiway Care Program Hiway Care Full Provides best protection available for installed assets and is determined at the moment of contract enrollment based on individual site requirements Hiway Care Basic Allows users to add features or even upgrade to Hiway Care Full at any time
Services to Protect Investments (Cont d) Assurance 360 Assurance 360 Optima Offers dedicated resources for preventive and corrective maintenance, replacement parts, cyber security tools, and a written guarantee against system failures Assurance 360 Performa Provides oversight on all aspects of system management with a focus on meeting or exceeding performance metrics through visualization, planning and targeted support
Typical Hiway Configuration
Multi-generation Co-existence
Journey Through Time Technology Development History 1975: TDC 2000 1983: TDC 3000 Universal Station 1988: Process Manager 1996: FSC Integrated in TPS/TPN 2004: Experion Station TPS 2007: C300 and SM Integrated in Experion PKS 2010: Unified HMI using Experion PKS 2013: Ethernet-based EUCN and EHPM NEW: 2014 Integrated Hiway Migration Solutions
Modernize and Protect Honeywell users worldwide need to migrate their legacy TDC 2000 Hiway systems to the latest technology, while leveraging their existing investments. For more than 40 years, Honeywell has stood behind customers with a secure path to modernization. We offer proven solutions to help you protect intellectual property, maintain physical infrastructure, avoid costly downtime, and extend the value of installed assets. In this presentation, we will discuss Honeywell s Evolution Vision for the Hiway installed base, including current and soon-to-bereleased migration solutions.
Solutions for Hiway Migration (Cont d) Wiring Kits Options to optimize your I/O inventory
Today s Operating Environment Operating demands in the process industries are placing evergreater importance on plant automation solutions Control system performance can impact efficiency and operating costs Every DCS requires upgrading to ensure reliability and avoid downtime Controls modernization is also needed to achieve a flexible production platform
Understanding Your Needs Investments in modern technology are critical to the bottom line Reduce cost of ownership Improve availability Increase production rates Meet regulatory standards Manage risk Extend asset life Respond to market demands
The Journey: Unified HMI US PCUS GUS ES-T ACE ESV-T HM/AM LCN FTE HG NIM CB/EC/PIU LM PM/APM/HPM HMI integration 1. 2005 ES-T access to TDC 2. 2010 TPS/EPKS software integration C300 MFC/AMC Hiway Triconex UCN FSC SM Modernize while Protecting Production and Intellectual Property
Hiway Migration Solutions End of 2015 US PCUS GUS ES-T ACE ESV-T HM/AM LCN FTE HG EHB ENIM EUCN EHPM CB/EC/PIU CB/EC/PIU SM C300 MFC/AMC Hiway MFC/AMC Hiway SM Multi-generation Evolution
Solutions for Hiway Migration Experion Hiway Bridge (EHB) Migrate Hiway to C300 while retaining applications and graphics Universal Hiway I/O (UHIO) Migrate Hiway to C300 while retaining wiring and cabinets Hot Cutover Process with UHIO Use UHIO to migrate while process is live Hiway Power Supply Replacement Use existing Series C power supply Wiring Kits Options to optimize your I/O inventory
The Journey: TDC3000/TPN/TPS 1983+ US GUS HM/AM LCN HG NIM TDC/TPN/TPS 1. 1983 - Launch CB/EC/PIU LM PM/APM/HPM 2. Contract supported PM, APM, LM, HG, US CB, EC, PIU, MFC, AMC MFC/AMC Hiway Triconex UCN FSC Culture of Paced Migrations